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JAW CRUSHER e

JAW CRUSHERS

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DIMENSIONS
OPERATION:

A: 2800

E: 4120
B: 4180

H: 3050
C: 4050 G: 5895

D: 16745
F: 2890

TRANSPORT:

JAW CRUSHERS
I: 15235
N: 3530

J: 3530
L: 740

K: 1410 M: 7055

REMARK: All pictures might show options, not included in the scope of supply

Weight: approx. 53.700 kg (without options) A B C D E F G

Weight: approx. 56.000 kg (with options)
2800 4180 4050 16745 4120 2890 5895
Weight options:
Magnetic separator 1.425 kg
Locking system for genset 26 kg 9’2” 13’8” 13’3” 54’11” 13’6” 9’6” 19’4”
Side belt conveyor 785 kg
Dust suppression system 22 kg
Radio remote control 2 kg
Fuel filling pump 10 kg H I J K L M N
Modem 1 kg
Automatic greasing system 6 kg
Working light 20 kg 3050 15235 3530 1410 740 7055 3530
Main conveyor speed sensor 20 kg

Transport width 2.995 mm (9´10”)

10’0” 49’12” 11’7” 4’8” 2’5” 23’2” 11’7”

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TECHNICAL SPECIFICATION
1) FEED HOPPER
- Type 72FEH 200-00
- Content 5 m³ (6,5 yard³)
- Design Wear resistant steel HB 450;
- Feeding height 4.180 mm (13’8”)
- Feeding width 2.890 mm (9’6”)
- Feeding length 4.810 mm (15’9”)
- Hopper walls hydraulic locking for working;
hydraulically foldable for transport

2) VIBRATING FEEDER
- Type 72VIF 100-00
- Width 1.100 mm (3’7”)
- Length pre-screen 2.280 mm (7’6”)
- Drive 2 pcs. E- unbalanced motors; 2 x 2,2 kW (2 x 3 hp)

3) DOUBLE DECK PRE-SCREEN

- Type 72SCS 102-00
- Length 2.300 mm (7’7”)
- Width 1.000 mm (3’3”)
- Top deck 2 step With holes 55 mm (2”)

JAW CRUSHERS
Punched plate
- Bottom deck 1.750 x 1.000 mm with square mesh of choice (5´9” x 3´3”)
(longitudinally tensioned)
- Material flow (changeable with - Intermediate fraction either in crusher
manually operated flap) bypass (Bottom deck bigger mesh than
Top deck) or separately stockpiled
Drive Hydraulic motor 11 kW; 600 – 1.050 R.P.M. (15 hp)

4) JAW CRUSHER
- Model 73JCR 103-00 with hydraulic management
- Feed opening 1.100 x 800 mm (3´7” x 2´7”)
- Outlet adjustment C.S.S. min. - max. 55 - 215 mm (2” - 8”)
- Throughput (*) is variable according to feeding material and
jaw crusher setting
- Feed size 0/700 mm (0 - 2´4”)
- C.S.S. setting With wedges and hydraulic cylinders
- Weight of jaw crusher 23,6 ton (26 st)
- Plate height fixed jaw Toothed static jaw 1.450 mm (4´9”)
(p/n 816017) Material: 18Mn2Cr – KG 1660
- Plate height movable jaw Toothed swing jaw 1.940 mm (6’4”)
(p/n 815898) Material: 18Mn2Cr – KG 1940
- Flywheel diameter 1.450 mm; 1.230 kg/pcs (4´9”; 2.711 lb)
- e Drive E-motor 132 kW (180 hp)

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TECHNICAL SPECIFICATION
5) MAIN BELT CONVEYOR
- Type 73MCL 110-00
- Discharge height 4.300 mm (14’1”)
- Stockpile volume approx. 230 t
(γ=1,7; 37º angle of repose)
- Length AD 12.300 mm (40’4”)
- Width BW 1.200 mm (3’11”)
- Belt speed 1,56 m/s
- Belt CUTPROOF BELT EP500/3-5+1;
Metal shield in the top cover for increased
belt service life under hard working conditions
- Discharge to belt heavy duty garlands for discharge from
crusher to main belt conveyor
- Inclination 8 - 23º
- e Drive E-drum motor 15 kW (20,5 hp)

6) TRACK – UNIT
- Type 73TRA 250-00
- Length 4.050 mm (13’3”)
- Width track shoe 500 mm (1’8”)
- Total width 2.995 mm (9’10”)
- 2 speeds 1,1 km/h and 2 km/h

JAW CRUSHERS

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TECHNICAL SPECIFICATION
7) ENGINE UNIT
- Type 81ENU 215-00
- Diesel Motor, Type a) VOLVO TAD 1351 GE fixed speed p/n 101618
b) VOLVO TAD 1371 VE p/n 101617
c) VOLVO TAD 754 GE fix speed p/n 103014
- Emission control a) Tier 3 EU STAGE IIIA; int. EGR
b) Tier 4f EU STAGE IV; EGR, SCR add blue
c) Tier III
- Power ISO 14396 a) 274 kW/1.500 rpm
b) 285 kW/1.500 rpm
c) 217 Kw/ 1.500 rpm
- Max. torque a) approx. 1.750 Nm at 1.500 R.P.M.
b) 1.965 Nm at 1.200 R.P.M.
c) approx. 1550 Nm
- Engine operating speed 1.500 R.P.M.
- Bore hole / stroke a) 131 x 158 mm
c) 108 x 130 mm
- Combustion chamber a) 12.800 cm³; b) 12.800 cm³; c) 7150 cm³
- Fuel consumption b) 199 g/kWh at 1.600 R.P.M.
- Voltage 24 Volt (for improved cold start properties)
- Cooling Combi cooler (water, air, diesel, hydraulic)
For cleaning purpose fold-out easily
- Fuel Tank 425 litres; fuel code acc. to EN 590
- Air filter Cyclone pre-filter + dual stage fine filter
- Drive crusher Engine → generator → E-motor 220 kW for
crusher drive via V-belts

JAW CRUSHERS
- Power transmission Flange for elastic coupling for damping engine
vibrations
- Generator a-b) 340 kVA at 50 Hz - 1.500 R.P.M
c) 325 kVA
- Batterie 12V - 180Ah 1150A
- Plug out 16A; 400 V, 50 Hz; 3 phases + earth (63A)
50 Hz; Optional other plug out connections
are possible

ATTENTION Engine warranty expires in case non genuine Plug – out:

Keestrack filters are used! 63A

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TECHNICAL SPECIFICATION
8) CONTROL
- Type 76ELB 201-00
- Detail PLC – IP 67; dust and vibration proof
- Display LCD colour screen 7”
- Operation Control panel with POWERKEY panel,
made of Silicon rubber
- Controller Wired hand remote controller; or optional
Radio remote controller (see option list)

- Level sensor hydraulic Included; with low level protection

- Temperature control of hydraulic
oil
- Diesel fuel tank level sensor
- Cold start protection
- Speed sensor for crusher
> 83° C protection; first feeder stops, later
engine stops
First low level warning, then feeder stops,
then engine stops
Below 0° C a warm-up is required
Included

Power Lock
POWER SUPPLY Electric 400 V; 50 Hz; 300 A (ca. 200 kVA) 3 Phases +
- external plug-in Earth

GENSET CONTROL Plug – in:

- Type 81ELB 161-00 Via power locks
- Detail PLC – IP 67; dust and vibration proof
- Display LCD screen 4,3”
- Operation Display with backlit function keys
- Plug out 250Vac 16A 50Hz 2P+T

JAW CRUSHERS
9) FRAME
- Ease of service To obtain good and easy maintenance, the
feeding and scalping unit can be moved
hydraulically for allowing an access opening of
600 mm.

Frame in operating condition

Hydraulic cylinder 600 mm

stroke

Perfect access to pre-screen

and jaw crusher

(*) The throughput is based on crushing dry limestone with appropriate size, having bulk density of 1,6 t/m³ and 200 MPa
compressive strength. Bulk waste material will tend to change considerably the output in relation to his conditioning, size
and quantity of metallic components contained.
Smaller C.S.S. values can be used only in specific applications for specific product and must first be approved in writing by
Keestrack Technical department.

N.B.: Availability of chosen variants and options must always be checked up

(**) The fuel consumption depends on the feed material, machine setting, condition of wear parts, …

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TECHNICAL SPECIFICATION - OPTIONS
10) DUST SUPPRESSION SYSTEM p/n 204726
- Type CA 80 E
- Drive Hydraulic motor 1,1 kW; (1,5 hp)
- Water consumption max. 0,75 m³/h
- Spraying areas Crusher outlet and middle (optional end) of
main conveyor
- Nozzles 5 + 5, Hole 1,1 mm; 1,2 l/min at 3 bar
- Weight 22 kg (48,5 lb)

11) MAGNETIC SEPARATOR p/n 166015

- Type 73MAG 200-00-SMB75-120S-EM-M
- Belt width 800 mm (2’7”)
- Belt length (AD) 1.960 mm (6’5”)
- Magnet L x W 1.200 x 750 (3’11” x 2’6”)
- Magnetic power 600 GAUSS at 200 mm
- e Drive 2,2 kW (3 hp)
- Speed 2,02 m/s
- Weight 1.425 kg (3.142 lb)

12) RADIO REMOTE CONTROL – Level 2

- Order no. Remote ……
Sticker 101473
- Functions - Tracks forwards / backwards proportional
with automatic speed control

JAW CRUSHERS
- Belt feeder start / stop and + / -
- Crusher gap open / close (C.S.S.)
- MCL start / stop and + / -
- Magnetic separator up / down
- Automatic start / stop
- Machine stop button (blue)
- Display Crusher gap, Speed, Feeder, Alarms

- weight 2 kg (4,4 lb)

13) PRE-SCREENING STOCKPILE CONVEYOR LEFT p/n 164021

- Type 72LSC 110-00
- Length AD 5.000 mm (16´5”)
- Width BW 800 mm (2´8”)
- Discharge height 2.900 mm (9´6”)
- Belt speed 1,3 m/s
- Inclination 21º
- Drive E-drum motor 5,5 kW (7 hp)
- Stockpile volume approx. 100 t (y=1,7; 37°)
- For transport Hydraulically foldable
- Weight 785 kg (1.731 lb)

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TECHNICAL SPECIFICATION - OPTIONS
14) FUEL FILLING PUMP p/n 701030
- Type 83ENU 201-05-00
- Weight 10 kg (22 lb)
- Model F 80-24-1“; with automatic filling stop
- Capacity 85 l/min
- Filter 3 micron with water absorbant media
- Suction hose 1“ 1,5 m long
- Drive On board-electric 24 V DC

15) AUTOMATIC GREASING SYSTEM p/n 166017

- Grease EP2 lithium
- Weight 6 kg (13 lb)

16) MCL KT FLEX BELT p/n 166046

- Type KT-Flex 630/1; GRADE RS
- Advantages - Superior impact resistance comparable to that of
a 4-ply EP belt type 1600/4.
- Superior rip resistance four times greater

JAW CRUSHERS
superior tear resistance.

17) WORKING LIGHTS p/n 701006

- Type 72ELL 103-00
- Lamps 4 LED’s 12-24V; 45 W; IP69
- Weight 20 kg (44 lb)

18) LOCKING SYSTEM FOR GENSET p/n ……

- Type 76ENU 210-00
- Weight 26 kg (57 lb)

19) MAIN BELT CONVEYOR SPEED SENSOR p/n ……

- Type 01MCL 110-00
- Equipment Wheel Ø 200 mm + cable 7 m (8”+22’12”)
- Power supply 80 – 250 V AC; 6W
10 – 40 V DC
- Relay Output 1 A – 120 V AC
1A – 24 VDC
- weight 20 kg (44,1 lb)

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TECHNICAL SPECIFICATION - OPTIONS
20) UMTS MODEM WITH GPS TRACKING SYSTEM “KEESTRACKER”
(without SIM card) p/n 102971
- Functions - WEB portal: position of the machine can be
displayed on Google Maps; a geo-fence can be
generated.

FOR DEALER ONLY:

- Real time access to Diesel engine, parameters of
components and alarms.

- option International ROAMING SIMCARD

1 year limited data volume – p/n 880884

TRANSFER MACHINE DATA THROUGH KEESTRACKER

The Buyer will not transfer personal data to KEESTRACK. As part of the service, KEESTRACK will receive the following data
regarding the machine through "Keestracker", the tracking and controlling system of the machine in question:

▪ Location data of the machine

▪ Machine usage data (such as: performance of the engine and other functions)

The Buyer acknowledges that this information does not constitute confidential business information of the Buyer. The Buyer
provides its explicit consent for this data collection and takes appropriate technical and organizational measures to ensure
that natural persons cannot be identified by these mechanical data.

The Buyer explicitly acknowledges that this information is provided free of charge to KEESTRACK for the delivery of services
offered by KEESTRACK and to adapt or improve its services and/or products.

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TECHNICAL SPECIFICATION – SCREENS
21) SCREENS for TOP DECK of PRE-SCREEN
Punched plates Hard-
Thickness
p/n Dimensions ness
s=[mm]
Hexagonal
697145 LONG 22x100 mm 15 HB 450
697110 Hexagonal 20 mm 15 HB 450
697115 Hexagonal 30 mm 15 HB 450
697120 Hexagonal 40 mm 15 HB 450
697125 Hexagonal 50 mm 15 HB 450
679175 Hexagonal 55 mm 12 HB 450
697130 Hexagonal 60 mm 15 HB 450
697135 Hexagonal 70 mm 20 HB 450
697140 Hexagonal 80 mm 20 HB 450
679170 Hexagonal 100 mm 15 HB 450
699680 + 699685 Hexagonal 120 mm 15 HB 450 Long

22) SCREENS for BOTTOM DECK of PRE-SCREEN

Square mesh
p/n Dimensions
202746 10 x 10 x 3 mm
202680 12 x 12 x 3 mm
202681 15 x 15 x 3 mm
202682 20 x 20 x 4 mm
202677 22 x 22 x 4 mm
202683 25 x 25 x 5 mm
202684 30 x 30 x 5 mm

JAW CRUSHERS
202700 35 x 35 x 7 mm
202793 40 x 40 x 8 mm
202879 50 x 50 x 8 mm

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INDICATIVE PRODUCT GRADATION AT CRUSHING GAP (C.S.S.):

JAW CRUSHERS

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INDICATIVE PRODUCTION CAPACITY:

JAW CRUSHERS
EXAMPLE: Feed material is granite (Wi=16). If the crusher is set to a C.S.S. of 100 mm, the max. production
will be between 197 and 232 t/h. Considering the bulk weight of the material of 1,6 t/m³ (see TECHNICAL
INFO Page 3), the production capacity will be between 197 / 1,6 = 123 m³/h and 232 / 1,6 = 145 m³/h. For
Granite (Wi=16), the production will be in the middle range = approx. 215 t/h.

The actual production depends on the material. If the Work Index Wi (see also TECHNICAL INFO Page 3) is
low (10-14), the production will be on the higher range. If Wi is medium (14-18), the production will be in the
middle range. If Wi is high (18-22), the production will be in the lower range.

WORK INDEX (Wi) CRUSHABILITY

<10 very soft
10-14. soft
14-19 medium
18-22 hard
>22 very hard

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