l\10DI..R[\ !\IANl.

F \ C l t ·Rl~G PROCl:c~ ( l "'\'CON\] N IION \J ~1ACUINING Ul)'")C I SS)

Electro-Chemical i\1achining (ECl\[) a
$A~ ._~ .. J R ~ ct~v'1) ,A~*~-.a ~ n.
Electrochtmkal ~lacbinfog ls a aoo-lr2dJUoaal machinhlg prochs ~ -q,iq~-. >nf!Q·,, gf)i,n t. Nl~~ tlJcJ ilGS<t u~1<1f.l._
In \\hlch metal remo,·ed by eteclrochemlcal db\olutloo :1 bl\
procr~s can takt an lovcne or tltcrroplaHog proc('ss. ~Qt;, ~ !lT e ~ t ,11JJ V~:&11 'fA~)c.lftlf 'il1'c41
E lectrot'bemJcaJ machlllJng uorks on tbt Faraday law of ~ ~qft(1 M t i $A~,,._P4¥a Jnl'tetir. ,A~a,,dlht -.
electrot)sl,S. Tool is conaectt'd nltb thf oegafh•t lermln:aJ of
batten.· (work as cathode) aod work-pltce ls connected "Uh the
~ ~ 'Cf{ lfiPf ~ ti 3q4t,(OI ~ . . it._lUe-"1¥

po~Uh·e ltnnlnat orbarttl)' (\\Ork •~ anode). They bolb :are placed
lo a electrol)1t solution wJtb a small dl)lance. \Vbt'a lbe DC
carr,ot suppU,d (3 to JO V) to tbe ~eC'trode. metal re-mo,·ed n-om
"ork-plece.
c,ch, • ~ if) • mt1 ~ gmr t 3ftt crM,t1 IA'
efflaw
~ * .. -.mc-11• c:fi\ac1 cllih ._, ~ * >._, ~ ~
~ t, ~ ~ ,~amw,,e fll.=t(l-.i (solutlo■) it - tft
~ ta'~ t ·1 ~~~I~ 'lnfr ~ (3 * JOV) ~
q'f

~ I A ' ~ l ~ «mJ .~ 1ftlr ~ ~ t, *

Video
 l:quipmcnCs & "or·king process
I. la EC~I. Gro,rally ~•CJ loto ,~ :ater t:15'e\ as ,lectro~'1e. I. t:iluJt *·Jff'lf a'h" 11{ qr;f\ * ~ICI $.l♦pinfc $' ~
2. Tbe tool h coooecltd lo oe1(ath·e tc.•rmlnal »od \\Ork ls coaarcttd 10
po~ith • lcrmlnal.
3. \\ btn tht carr,nt p•s~ts through tltctrodt. tt1ct100 occur at anodt
or ,,ort piece :and al the caabodc or tool
.""'''
1. 3q-..01 .c-.1<1?1¥

ft¥1dc-11¥ ~ " ll' ~ t a

w~ t
efll;ca Jitt ~

1 :'\ ■Cl - N1+- + Cl,

J. ;ft fiR"s g &f tua>t tl° ~ 'l"f (di l. in v;m lff
2 1120 -• lh -+ OH, d; ~ lit{ ~ lff ~ 1ft Qf(l~(Jf pcft t,
t .~1CI - Na+ -+ Cl-
2.JU0 • 11 -+ -+ OJI .

VtdeO
 1:quipmcni-~ & \\Orking 11rocc~s
1. Po1tth·e loai mo,, towanb U11e tool aad •~••h·e 1loa, towanb ••f' "· 'lffaft, lmr.f {W • 3'l1' "'3 f Jh Aalft1 ln.f
work pw<t.
2. Jll■s Ille 11,droat■ loa mo\''1 towanb tool As lllt 11,droata rtaclles . . - · Jlttt
to tlle tool h takH som• t'lt'clro■ from It a ■d co■, t'rb 1■ 10 a•s rorm. ~-fW 'IIR{ fifpa .. Jffw.f 3W{Oi. Jin~
Tllk IIJ aott iato ,., lro■mtlt. t, tt-tt ,,,,... 3q. .., ~ qioct, t. 11J ~ ,s
'"* 1'f l t .Jltt ihr - ~ # qjt1Mft ~ '1l'1'ffl
t, 1IJ ~ qcff4{ot jj 'lift ~ t

Video
Application:
1. ,:c~I I\ used 10 marhlalng disk or lar bin• ro1or bladt. 1, f.ftQJI ~ 3ql/lii ~ ?lT ttiiilf=i ~ lb «t
111t,r.t,r # ~ <fTffl It
t'mtt 11m ~ .,,
2. ~ 3q4'if ~ qmft ~
2. II tan be U\td ror ~lottlog ,·ea,· lbin wnrltd c U
an;l..-r.tvf1RT~~t1
3. EC.\I can be U5f'd 10 ,;ttotr~te lnttnual prom, oflattraal <'Im. 3. t~QJ.f ~ 3ql/J1J llidf't.i ~ « J1iaft¥ g'iq\[$il -.'\
3?1.-:ii ~•ffrv ~arm t•
4. Produrlioo or~ ■ tetlitc rin1i:,1i. and coonccllng rod. machlolng or 4 . .'1tril$(ftir lit{ ~f:ttlf US~ 3?U'-', fltvt ti
a•ars and long priome elc ,nrtef,r- lit{ cit m,,,. J1Tft1
\d,:intagcs:
J. II tun ma(blnt , try complltaltd ~urfat~. 1.llJ ~ ~ lmJ ~ Jntr.f ~ t11Mti ,.
2. A .\lagle lool can br uwd to nH1cbl11IDJl Iara• number or norl.:-
2.'Q11; Tl1A' 3q4'tDi IR 3q4'l11 ffl ti"AJ -1,f ~~
plr<'<".
3. \lacbll11og or metal b lod~prndtnt on :sl rt'lgl b and hard at~\ or ,nftffi,r $ fflv ~ ~ t1 ♦ell tI
lool l. ~ ~ ~ • I , 3q~01 1#:r ~ .lJ'h" 3q~01 1#:r
4. F.CM gh·e-" \ 'ff)' high surface finish .
-.oha, q{ ~ .q\ M ta
... ttftQJt ~ 3W lfflJ ~ ~ ti

Dhach ~,n1.1gcs: l~-' wtf ill◄ftt¥ ifflT?I' ~ ~ ti

I. ffj~b Initial CO\I of machine. 1.ftatf-( .Jll{ pPr gvm~ dif ~ J-1
2. Dt,lgn 21nd tooUng )}\tcm h complc.L l~~.,.'fd ~ ~ raugu~mqtf
3. fatigue proprrty or m1rblo~d ~urrace ma~ rrduct>.
4. N'ooronduraJ\•l' nutlcrill raooot be w:irbloed. 4SoD a>Ddaclh ~ ~ mn-.ftf c1" .l'f
5. BUDd bol~ rauot be marhlnt'd form EC~I. ~. "'QJf .. wn.. 1" linp - lf-'t
11