BUBBLE UP: DOOR SYSTEMS LEVEL 1.3.

2/7 PERFORM SYSTEM ANALYSIS

 LEVEL 13.2.7.2 » PERFORM SAFE1Y/OCCUPANT
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APPENDIX V: PROJECT PLAN

This appendix contains a summary of the original project plan.

STATEMENT OF WORK

Document the technical requirements pertaining to up-front engineering (phase 0 and 1),
concurrent engineering, and product and process computerization for the design and
manufacture of Door Systems.

The Document should include but not limited to:

Door system concept creation.

• Door subsystems and engineering.

• Door design practices and standards.

• Analysis techniques and impact.

• Design Process and timing.

• DFA/DFM objectives for doors.

• Design software and tools.

• Improved Design methodology (proposed).

• Potential Benefits.

APPROACH

Interview CPC, BOC, T&B, EDS and GM/Design Staff personnel, and GM suppliers
involved with Door Design and manufacturing.

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• Analyze the various door design alternatives.

• Establish an improved door design methodology, which contains provisions for timely
verification, validation and capability for rapid software proto-typing.

• Identify what computer technologies are available which have the potential to
significantly improve the way in which door design and engineering are accomplished-

• Summarize and systematically document the current and new procedures,

• Define an inner-working of an integrated design and development scenario for a

typical door system.

• Enlist open areas for continuous improvements in future.

• Write Door ''Requirements Specification” Report.

• Write Door "Next Phase of Development1* Proposal.

ASSUMPTIONS:

The following considerations will be accounted for in developing the doors system methodology
document:

• create a more mature door design earlier in the design process.

• improve and upgrade the present door design sequences.

• ascertain a functional definition of door systems derived from QFD, CPC standards,
and competitive analysis.

• integrate the analysis into design and identify software packages which will assist us
in meeting fast-to-market and product quality objectives.

• identify and obtain consensus on all parameters which need to be considered in door
system styling and engineering in order to become competitive in program timing and
system value.

• provide a consistent design & analysis process environment

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PHASE I: DSM REQUIREMENTS SPECIFICATION Version 4.0

incorporate tools or techniques for capturing early manufacturing considerations

during early phase-0.

eliminate need for last-minute engineering or scheduling changes.

move the entire engineering process upfront to the starting point at design staff; such
as when a "trim show" inner panel is approved by the car groups, it not only
represents production intent, but it also reflects all parameters required to assure
manufacturability, buildability, durability and cost effectiveness.

RESOURCE REQUIREMENTS
Consulting Services:

Two Senior Systems Engineers ................................ 100%

One ESD-III Development Engineer ............. . ........... 60%

B. Local Travel.............................................. N/C

C. Door Systems Reports (10 Copies).................... < . N/C

D. Recommendations for Next Phase of Development............. N/C

DELIVERABLES/REPORTS:

Three reports are planned as deliverables for this project. The one you are reviewing is our first
deliverable. The last two deliverables will be submitted at the end of the term:

1. Project Plan
2* Door System Methodology Document
3. Recommendations for Next Phase of Development

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SUBPHASES Of Phase-I:

Interview

• Schedule meetings
. Gather information
. Take notes
. Project plan

DOCUMENTATION

. Condense materials
• Organize
. Identify potential conflicts
• Outline reports
• Current Process
« Technical reviews

PRIORITIZING

. Situation analysis
. Proposed process
. Resolve conflicts
. Key parameters for integration
and automation
_ System architecture
. Technical review

VALIDATION

• Verify consistency
. Proposed process
• Automation needs
. Executive summary
. Management review
. Approval

REPORT

. Information flow
. Potential benefits
. Conclusion
. Appendices
. Interview list
• Sign-Off

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