Professional Documents
Culture Documents
Vol IX - PG B209 - Electrical Works
Vol IX - PG B209 - Electrical Works
Vol IX - PG B209 - Electrical Works
TENDER DOCUMENTS
LOCATION: TITLE:
Western Coast Volume IX PART PG-B209
PACKAGE: TECHNICAL SPECIFICATION
ELECTRICAL WORKS
SCALE: REV:
None Q A 1 0 - H - 0 4 0 9 C
SUBCONTRACTOR:
Sheet 1 of 92
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Disclaimer
The content of this document is intended for the exclusive use of Fichtner’s client and
other contractually agreed recipients. It may only be made available in whole or in part to
third parties with the client’s consent and on a non-reliance basis. Fichtner is not liable to
third parties for the completeness and accuracy of the information provided therein.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
TABLE OF CONTENTS
1. Scope of Work 7
1.1 Incomers 7
1.2 Electrical architecture 8
1.3 Starters and Feeders 8
1.4 Emergency power supply system 9
1.5 Electrical and Control Buildings 9
1.6 Other topics 10
2. Standards 11
3. Voltage Levels 12
5. Protective Coatings 15
5.1 Galvanizing 15
5.2 Painting 15
5.3 Duplex System 16
5.4 Underground Material 17
6. Electrical Installations 18
6.1 Lighting and Small Power 18
6.1.1 General 18
6.1.2 Service illumination levels, glare index 20
6.1.3 Lighting fittings 21
6.1.4 Emergency lighting 25
6.1.5 Distribution boards 26
6.1.6 Socket outlets and plugs 29
6.1.7 Cables 30
6.1.8 Cable support systems 30
6.1.9 Earthing and bonding 34
6.2 Earthing and lightning protection 34
6.2.1 Earthing and bonding system 34
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
9. Electrical Motors 64
9.1 Scope 64
9.2 Codes and standards 64
9.3 Environmental Conditions 64
9.4 General requirements 64
9.4.1 Selection of motors 64
9.4.2 Components and equipment 65
9.4.3 Duty 66
9.4.4 Dimensions 66
9.4.5 Noise requirements 66
9.4.6 Vibration 66
9.4.7 Units and scales 66
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
1. Scope of Work
This section covers the design, supply, erection and commissioning of the
electrical installation and equipment for the Gas Regulation Station (GRS)
of Yanbu Power & Desalination Plant Phase 3 Project, further the Project.
This section should be read in connection with P-A3 "General Project
Requirements”, Part P-A5 “Inspection and Testing” and Part PG-C
"Annexes" and other sections of this specification as relevant.
Materials and equipment used in the project shall be provided with high
efficiency and high level of reliability, specially related to:
The minimum design power factor overall for the plant shall be PF= 0.95.
1.1 Incomers
The Project will be supplied, from the existing LV switchboard MV cables
in Yanbu plant.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Main voltage levels in the plant are shall be 14,5 kV, 6.6 kV and 400 V.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The contractor shall calculate the power required for above indicated
systems, considering a minimum capacity of 500 kVA. Final load
calculation shall be submitted for approval to SWCC engineers.
An UPS System to bridge the gap between plant back out and availability of
DG Power to ensure availability of control and monitoring systems shall be
foreseen in addition.
The contractor shall calculate the required power for the UPS System.
The main electrical building shall consist of a cable cellar, a ground floor
and at least the following rooms:
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The connection from the main transformers to the main medium voltage
switchgears shall be by means of cables or busbars.
The tenderer shall determine the size of the transformers based on his own
electrical demand considering 20% of spare capacity.
The Tenderer shall submit a detailed list of all studies he proposes to carry
out together with the description of the computer programs which will be
used for each study for approval by the Engineer.
All MV, LV and other switchgears in the Plant shall be of the same make.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
2. Standards
The design and manufacture of all electrical equipment shall comply with
the latest editions of the IEC Standards. Compliance with
ANSI/IEEE/NEMA standards will only be accepted in case no applicable
IEC standards are available.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
3. Voltage Levels
The following voltage levels are preassigned and shall be used in the
project.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
UPS IP 32 IP 42 -------
VFD IP 41 IP 55
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
In all rooms and areas where the local and operational conditions and
surroundings can lead to the accumulation of gases, vapours, mists or dusts
which, in combination with air, form explosive mixtures, the operational
equipment and installations to be used in these circumstances must be of
explosion-proof design. All operational equipment must be designed to
comply with the class of protection dictated by the ignitable mixture (e.g.
compression-proof casing, external ventilation, inherent safety, etc.).
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
5. Protective Coatings
Unless otherwise specified, the equipment/material shall be adequately
protected from corrosion either by hot-dip galvanizing or painting or by a
combination of both (a duplex system). The duplex system wherever
required shall be specified and described in the relevant SWCC
specifications.
5.1 Galvanizing
Unless otherwise specified in the associated SWCC specification or
respective standard, the hot-dip galvanizing shall be in accordance with the
following standards:
· The galvanizing thickness shall be as per manufacturer ' s standard for all
other equipment such as circuit breakers, disconnect switch, etc
5.2 Painting
Painting shall be a combination of compatible paints comprising of primer,
intermediate coat (on as needed basis) and top coat(s) to achieve optimum
protective and decorative coating against atmospheric corrosions caused by
tropical climate conditions, windblown dust, sand, salt, high humidity and
temperature fluctuations.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The duplex system shall deem to have a life at least 30 years or more.
The paint system shall comprise of one primer coat, intermediate coat(s),
and top (finish) coat(s). The thickness of zinc coating shall be a standard
thickness as per ASTM A123 whereas the thickness of paint shall be as per
manufacturer' s recommendations and subject to approval by SWCC.
In case the contractor adopts this system, complete details of the paint
system and procedures for application shall be submitted for review
and approval by SWCC.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
6. Electrical Installations
6.1.1 General
This specification covers the rating, design, equipment requirements,
supply, installation, inspection and testing of complete lighting and small
power for the Project.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The design and installation of lighting and small power shall be based on the
following Regulations/Standards:
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Location of the lighting and small power equipment shall be reviewed at site
before installation so that satisfactory co-ordination with pipework,
ductwork, power cables, and other plant can be assured.
In control rooms where, visual display units are to be installed the design
shall take account of the need to avoid operator fatigue.
In areas with high ceilings high bay light fittings for main lighting shall be
provided.
Circuit design shall also ensure that operation of a circuit protective device
or failure of a circuit component shall result only in limited loss of
illumination. This requirement shall be strictly observed for large areas.
LED luminaries shall be used for all services and purposes. The design shall
ensure satisfactory operation over the life of the station.
The lighting design shall take full account of the drop-off in performance of
lamps and fittings over their working life.
Service
illumination Type of
Location
Glare Control
Lux
Index
Local control and technical rooms
Offices and first aid rooms 500 16 L
Workshop (General) 300 22 PB/L
Computer and electronic equipment 500/800 L
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Service
illumination Type of
Location
Glare Control
Lux
Index
rooms
Switch rooms 300 25 L
Battery rooms 200 25 PB
Building corridors and stairways 200 25 L
Toilets 200 25 L
Locker rooms 100 10 L
All indoor areas not specifically listed 200 25 L
Transformer bays 100 - PB/L/PC
Cableways and cable basements 100 - L
Outdoor plant areas not specifically listed 50 - PC/L
Roadways, vehicle yard and car park 30 - PC/L
Access road 30 - PC/L
Access ladders, stairways and platforms 50 - L
Local control cabinets 200 25 L
Lighting fittings for interior and exterior use shall be manufactured and
tested in accordance with the IEC 60598 or equivalent and together with all
components shall be suitable for service and operation in the climate stated.
Lighting fittings for use in hazardous areas shall be designed and certified as
suitable for use within the area according to the Zone or Division
classification and the nature of the inflammable gas, liquid, vapor or dust
concerned.
The lighting fittings and accessories shall be suitable for the highly
corrosive environment due to chemical fumes, vapors and dusts.
Each fitting shall be complete with all lamps, control gear (if apply), internal
wiring, terminal block, earth terminal and reflectors or diffusers as required.
The design of each fitting shall be such as to minimize the effect of glare,
and such that the ingress of dust, flies and insects is prevented.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The Tenderer should hand over to Employer software copy disc he will use
for the illumination calculations within three (3) month after being awarded
the Contract.
The installations shall also meet the limiting glare index requirements
specified.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
6.1.3.1 Lamps
The Contract includes the supply and erection of all LED lamps necessary to
complete the installation, together with one complete spare set for the first
change.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Poles for roadway lighting shall support the lanterns at a normal 10 m above
ground level and poles for floodlighting may exceed 10 m. The maximum
spacing between poles shall be 50 m.
Hinged type poles for access to the light fitting shall be provided where
floodlights are required to be installed at high level.
All fittings shall be adequately earthed and all earth termination and fittings,
fixing brackets and supports shall be included.
The Tenderer shall ensure that each pole is provided with foundations
suitable for the ground conditions existing at site.
All external doors of buildings including switch rooms and stores shall
have external lighting fittings installed adjacent to the doors to provide
illumination immediately outside entrances in addition to the requirements
for roadway and area floodlighting detailed in this specification.
6.1.3.4 Photocells
Photocells shall be mounted within a waterproof and dustproof enclosure to
IP 65 which shall be fully corrosion resistant.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Switches for use in areas designated for surface installation shall be quick-
make quick-break fixed grid industrial types mounted in sheet-steel
weather-proof boxes with protected dolly and arranged where necessary for
multi-gang switching.
Switches for use in areas designated for flush installation shall be micro-
break types fixed to white plastic cover plates and mounted in galvanized
steel flush type boxes.
Light switches shall be installed such that the operating dolly shall be
pushed up for OFF and down for ON. Similarly, rocker-operated switches
shall be installed such that the upper portion of the rocker is pushed for OFF
and the lower portion for ON.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Security lighting shall be used for illuminating escape routes and exit signs
and shall switch on automatically in case of fire detection and in case of
failure of normal lighting. Manual testing facility shall be also provided.
Anywhere on the center line of escape routes a minimum illumination level
of 1 lux to be ensured. Average illumination level shall not be less than 10.8
lux according to Life Safety Code NFPA 101 7.9.2.
Wiring systems for emergency systems shall be kept separate from the
normal wiring system.
Each distribution board shall have a dustproof metal case of sheet steel with
an enameled finish and shall have hinged doors complete with gasket seal.
The lighting and small power distribution boards shall be rated 230/400 V,
60 Hz. Supplies shall be taken from corresponding LV boards or safe AC
supply boards.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The panel for normal and emergency lighting shall be equipped at least with
following components:
· Four-pole incoming circuit breaker with residual current protection,
· Two-pole outgoing circuit breakers with residual current protection,
· Four-pole outgoing circuit breakers with residual current protection,
· Three-phase + neutral busbar system,
· Earthing bar, and
· Push-button, contactors, auxiliary relays time relays, etc. as necessary.
The panel for socket outlets shall be furnished with following components:
· Four-pole incoming circuit breaker,
· Four-pole outgoing residual current circuit breakers, and
· Two-pole outgoing residual current circuit breakers.
All normal and essential lighting distribution boards require residual current
protection on the incoming supply with tripping sensitivity 300 mA.
Outgoing circuits for socket outlets require residual current protection with
tripping sensitivity 30 mA and air conditioning equipment with 100 mA.
Approved type labels shall be fitted externally on the front cover of each
distribution board giving details of the points controlled by each circuit. The
circuit list shall be typed or printed stating the location of the equipment
served, rating of the protective unit and the circuit loading. The lists shall be
mounted on the inside of the cover door and shall be protected by an acrylic
sheet slid into a frame over the circuit list, the list and cover to be easily
removable to permit circuit modifications.
All equipment for lighting and small power system shall be suitable for
50°C ambient temperature and 100% humidity.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
rated in accordance with IEC 60947 and IEC 60898 as appropriate for
expected symmetrical fault rating and shall be capable of breaking rated
load current.
Fuse switches and switch fuses may be used only with the approval of the
Engineer.
Where RCCB's are mounted remote from distribution boards. They shall be
complete with a suitably sized all insulated robust enclosure having entries
for conduit or armoured cable glands and a lift up transparent flap for access
to controls and test facilities.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Every RCCB shall be thoroughly tested by the Tenderer and its operation
proved to the satisfaction of the Engineer.
The Tenderer shall supply, install and test all power outlets, conduit,
trucking and accessories to form a complete power installation.
All sockets installed in the plant areas and workshops shall be of the
industrial type. The Tenderer shall supply matching plugs for all types. The
quantity of matching plugs shall be equal to the number of plugs +20%.
Installation and/or samples of all socket outlets and plugs which the
Tenderer propose to purchase shall be submitted to the Engineer for
approval before using any suborders.
The plug and socket shall be interlocked such that the unit cannot be
switched on until the matching plug is fully inserted, nor can the plug be
withdrawn with the switch closed.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
6.1.7 Cables
The cables for indoor / outdoor lighting and socket systems installed
between distribution boards and final connections shall be PVC or XLPE
insulated (1, 3 and 4 cores), with separate earth conductor Copper
conductor, PVC outer sheath, 0.6/1 kV.
Fire resistant cables shall be used for emergency lighting. The cables shall
be suitably protected if laid directly in the ground.
6.1.8.1 Conduit
All conduits and conduit fittings shall comply with IEC 60423 and IEC
60614.
Open conduit systems will also be acceptable for indoor installation. For
outdoor installation, closed systems shall be provided.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Prior to erection all burrs and sharp edges shall be removed from the conduit
together with any dirt, oil or paint which may be present.
Bushes for use with conduits may be rubber, PVC or brass. Corners shall be
turned by means of hand-made bends or where this is impracticable by
means of conduit boxes. Factory-made bends, tees and elbows and
inspection tees and elbows where applicable shall not be used without
approval.
Conduit runs between draw-in boxes or adaptable boxes shall contain not
more than two right angle bends.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Conduits shall be installed in wall chases and ceiling voids in such a manner
that inspection and draw boxes are accessible. Draw boxes shall not be fixed
in plastered walls unless specified.
Before any screed is laid the conduit shall be checked for rigidity and
mechanical damage.
Cables conduits and ducts which terminate in buildings shall be sealed with
a permanently plastic weatherproof sealing compound in conjunction with
hardwood bushes to prevent the ingress of water, foreign matter and vermin.
Any spare conduits and ducts shall be similarly sealed.
Cables under roads shall be run in conduits of either PVC or vitrified clay
having a plastic sleeve to form a push fit joint. The conduit shall have a
minimum diameter of 100 mm, bends to suit the cables and extend 1 meter
on either side of the road. Conduit mechanical protection shall be provided
where necessary. appropriate number, but not < 20% of spare conduits shall
be provided at the road crossings.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Where ceilings are fixed and the ceiling void is inaccessible after
completion, the outlet boxes on the ceiling shall be supported from the
structure.
Where ceilings are of the demountable tile type and capable of supporting
module light fittings, the outlet box for the light fitting shall be fixed to the
structure with a cable connection from the outlet box to the light fitting via
3-pin plug-in ceiling rose. Where the light fitting is not of the module type,
the outlet box shall be brought to the ceiling surface in the same manner as
that for a fixed ceiling.
All boxes for other apparatus such as sockets and ceiling switches shall be
supported as specified for a fixed ceiling.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The earthing system will mainly comprise an earthing grid directly buried at
a depth of not less than 1.0 m in the ground and a set of raisers connecting
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
all electrical equipment and all metallic frames to the earthing grid forming
an equipotential bonding system.
The Tenderer shall be entirely responsible for the earthing system and
connections to cover the whole area and for ensuring that all apparatus is
securely and safely connected to this system. The overall resistance of the
earthing system shall be 0.5 Ohm or less.
The earthing system shall be interconnected with the earthing system of the
existing Plant.
The earthing grid made of stranded tinned copper conductors with a cross
section required to fulfill the conditions laid out as per above
Relevant calculations based on specific ground resistance and short circuit
calculations shall be submitted for approval.
The earth electrodes buried directly in the ground shall be arranged so as to
utilize fully the available site area. The spacing between conductors forming
the mesh system shall limit the maximum mesh potential to a value not
greater than the maximum tolerable contact potential.
The facilities most likely to supply or carry high current, such as the
transformer, shall always be connected to the grid with more than one
down-lead. The location of the grounding grid shall enable all items of
equipment to be connected to the earthing system via the shortest possible
route.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The lightning installations for all the buildings, structures, etc., shall also be
connected to the earthing system.
All steel structures within a welded section shall be connected to the main
earthing system.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The foundation earthing shall be used in connection with the other earthing
systems like protective, operational, functional and lightning protection
earthing.
6.2.1.2 Screening
The measures described in the following serve for screening and potential
control within (see VDE 0101 Annexes D, and E) and for lessening
overvoltage.
· For reinforced concrete buildings, at each corner of the building
including the bottom slab, an additional mesh of approximate mesh size
10 x 10 m, shall be provided at the topmost reinforcement. The meshes
shall be produced by welding.
· Within the reinforced concrete walls and ceilings of electrical and I&C-
rooms mesh size 5 x 5 m shall be provided. The size of the electrical
building shall be determined first. It may be the case that these rasters are
not applicable in case the building is of smaller size.
· At intervals corresponding to the mesh width, earthing wires from the
reinforcement shall be incorporated into the building pillars, rising from
the foundations to the roof, and so welded that they are continuous.
These earthing wires shall terminate at the roof parapet.
· For steel skeleton buildings, equivalent measures shall be taken.
· Framework sections shall be welded to make up a defined, electrically
conducting connection or shall be bolted together so that they are
electrically conducting.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Tinned stranded soft copper conductor shall be used for earth electrodes
(grid conductors).
Stranded soft copper conductor or copper tape shall be used for connection
of the equipment to the ring inside buildings.
Single connections between the equipment and the earthing system shall
carry the total fault current but the cross-section area of branch connections
may be reduced to 60 percent of corresponding single conductor to provide
for the current distribution in two or more conductors.
The earthing conductors shall be sized to carry for 1 sec the max. earth fault
current.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Earthing connections
All equipment within the station area shall be connected to the main grid
including but not limited to the following: steel structures, hoist and motors,
cranes and motors, control boards, generator frames, generators neutral
point, generator cubicles, excitation cubicles, MV switchgear, transformers
neutral point, transformer tanks, fences, cable trays and conduits, bus ducts,
overhead shield wires, AC switchboards, control panels, control desks, relay
racks, motor frames, lighting fixtures, lighting poles, housing of small
equipment, ladders, steel reinforcing bars where it is applicable or where it
is used in ground slabs for equipotential grading, etc.
All joints and welded connections shall be of cad weld type. The location of
all buried joints shall be identified on a drawing. Whenever dissimilar
materials are to be joined the necessary transition plates shall be inserted as
required to ensure that electrolytic action is avoided.
Earth link pits shall be provided at all interconnection points with the
earthing system provided for the Plant.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
and alongside protection of human life, shall prevent damage not only to
buildings, but also to electrical and electronic installations.
Ridge conductors must be taken right to the end of the ridge. Moreover, roof
conductors should run as natural continuations of all main conductors.
Conductors at the gable extremities or eaves must be laid in the closest
possible proximity thereto. In the case of steel-framed structures the ridge
conductors must be connected to the roof supporting structure at least every
20 m. Lower level annexes are also to be provided with collectors.
Roof lines and other conductors are to be laid and fixed in such a way that
they can withstand the stresses expected from storms, lightning strokes, roof
work, etc.
One main conductor between the lightning collectors mounted on the top of
the building and the potential grading ring laid in the ground is to be
provided every 20 m of the before-mentioned lightning collector. The max.
spacing between conductor fixings may not exceed 1 m for horizontal runs
and 1.2 m for vertical runs.
All buildings and other high structures shall be fitted with rod-type air
terminals and shall be connected to earth rods. Down conductors shall be
bonded to adjacent metalwork and other earth conductors. All conducting
bodies having a plan area exceeding 1 m2 or a volume of 0.1 m3 shall be
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The system shall be so designed that any adverse corrosive effects on the
nearby concrete and steel structures, equipment, pipes, cables etc. are
eliminated. Similar measures shall be taken to prevent stray currents and
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The cathodic protection system shall provide unattended operation under all
operating conditions. It shall be capable of automatically maintaining a
constant potential at the locations monitored by its reference device or
devices under all operating conditions. It shall also be capable of restoring
and then maintaining the potential after periods of extended power outage.
System shall be self-regulating. Restoration of power after extended power
outages shall not in itself overload the system causing protective devices to
render the system inoperative. Capability of automatic restoration of
protective potentials after the power outage shall be accomplished without
reducing the effectiveness of automatic protective devices. System shall be
fully protected against conditions such as those which result from lightning
strokes, internal system short circuit, overloads or interferences from the
plant earthing system.
The rectifier output control shall protect the units from electrical faults but
shall not shut it down when system requirements exceed the rectifier output
rating. The output shall be controlled by the unit output reaching either full
rated voltage or full rated current whichever occurs first. When the system
voltage requirements exceed the nameplate voltage rating of the rectifier
unit, the rectifier output voltage shall rise to the full rated voltage level and
continue to operate at full rated voltage output until the system voltage
requirements decrease.
The rectifier units, the automatic controllers, as well as all other control and
monitoring equipment and instruments shall be housed in the control panels.
The control panels shall be provided with bug screens on all ventilation
openings.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The reference electrodes shall be of the extremely pure zinc type and shall
be guaranteed to have a five years’ service life as a minimum.
The anode systems shall be so constructed and arranged that they will not be
damaged by water flow and/or waves.
The individual anode systems shall be designed to maintain a uniform level
of protection on all immersed metal surfaces.
Where pipelines are fitted with cathodic protection, motorized valves shall
be connected to the main ground grid and insulated from the pipeline with
insulated flanges. The two pipeline flanges shall be bonded across the
central insulated portion.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
On vertical cable risers, walls and ceilings the cables must be secured with
corrosion-resistant cable clips (e.g. cable clamps with cable protecting cable
sleeves).
All holes in ceilings, floors and wall made for cable routing must be sealed
fire-resistant, when the cables have been laid. This also applies to
switchgear panels and cubicles, passages between cable ducts, at vertical
risers etc. As there is an increased danger of fire during the construction
period the holes shall be fire-resistant sealed at that stage already. This
applies especially to vertical runs.
When the cables are no longer supported on cable trays or risers etc. the
power, DC and instrument transformer cables must generally be run singly
in high-strength plastic conduit, at ambient temperatures above 60°C in
galvanized steel conduit. With lighting cables, measuring and control cables,
several similar cables can be run in one conduit. Surface-mounted conduits
must be secured every 1.5 m.
Inside the trench a layer of sand must be introduced. On the sand the cables
are laid separately from each other according to voltage systems. The cables
must be laid at a depth of 0.8 m at least. The trench shall be filled with sand
and covered with heavy duty lockable fiber glass covers. The thermal
resistance of the backfilling shall not exceed 150 Kcm/W. A ground
temperature of 40°C has to be considered. Where cables have to pass under
streets cable duct banks should be provided. The marking of cable routes by
cable warning tapes must be provided.
When laying the cables on cable trays, cable risers, cable channels, etc. care
must be taken to assure sufficient ventilation to avoid thermal overheating
or strain on the cables.
All the ends of the cables must be prepared according to the particular
requirements of the manufacturers and connected to existing terminal strips,
terminal screws, apparatus terminals, etc.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
All cables must be provided labeled, at both ends, according to plant coding
system which shall be clearly visible, captive and unrottable. The individual
cores shall be numbered or identified by color-coding.
The cables must be laid to ensure that they can be replaced or renewed in a
simple manner.
The cables for (a) to (c) purposes shall have fire resistance capability
according to BS- 6387 Categories B or IEC 60331. The cables for (d)
purpose shall be Mineral Insulated Copper Cased (MICC) and it shall be
overall sheathed with low smoke and preferably zero halogen material or
any other type of cable with equivalent or better capabilities than MICC.
The feeders for above indicated purposes shall be routed with particular
care. The Contractor shall obtain approval from Engineer for the type of
cables and their routing etc.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The MV power cables must be designed for the thermal and short-circuit
characteristics of the electrical systems, taking into consideration the fault
clearing time of the associated protection relay and an additional safety
margin of 0,25 sec.
All low voltage power cables shall be provided with an additional earthing
conductor.
The minimum conductor cross-section for power cables shall be 2.5 mm2.If
3 1/2-core cables are used, minimal cross section for protective neutral must
have 16 mm2.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The voltage drop on various feeders shall not exceed the following specified
percentage limits as referred to nominal voltages:
· Main feeder cables to switchboards at rated current 1%
· At consumer terminals at rated current. 5%
· At motor terminals during DOL starting 5%
· Supply cables for lighting and fail-safe equipment 2%
If they lead to outlying buildings, cables with a common core screen and
protection against induction must generally be used.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Wherever necessary, e.g. for all cables leading outside the relay rooms
and/or control rooms, the control cables shall have a common screen (Al-
foil or Cu-foil).
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
All cable tray T-junctions, crossovers, vertical and other shelving, bends,
etc. must consist in prefabricated tray elements.
The cables laid on the trays must be carefully arranged and ordered. All
cable tray routings consisting of several individual cable trays that are
located outside buildings and exposed to the sunlight shall be provided with
sunshades made of the material as described for the cable tray equipment.
The trays and risers must be installed in such a way that in accessible
manways an escape route at least 800 mm wide by 1950 mm high is
available for the personnel.
For safety reasons the lower parts of the hanger rods and all other exposed
parts in manways and escape routes must be fitted with plastic covers.
In all external areas or not completely closed buildings and in areas with
corrosive gas or steam, the hot dip galvanized steel used material shall be
provided with an additional coating according to DIN ISO 12944.
The cable trays must be designed to ensure that there is 15% spare space on
all trays when commissioning and handing-over is complete.
The fixing materials for the cable trays and risers must be corrosion-
resistant or at least be hot-dip galvanized. The rods, brackets and risers must
be fitted with appropriate support brackets to be fixed to anchor rails or
fixed by dowels and screws in walls and ceilings.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The space in the interior of the cubicles must be divided into a section with
'live' parts, 'live' switching elements etc. and a section with control and
measuring equipment. The sections are to be separated by reinforced sheet-
steel.
Care must be taken that in the event of arcing hot gases will not escape to
the front of the cubicles (the operational side).
Ammeters are to be provided on the cubicle front panel for the cubicle
feeders and the supply outlets for motors higher than 55 kW or motors of
lower rating, but particularly important for the process. A single voltmeter
with 4-position voltmeter changeover switch must be provided for measure-
ment of busbar voltage between each phase and neutral. Measuring
instruments should, in general, be square in shape.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
For easy monitoring and a rapid grasp of the operational state, colored
mimic diagrams with the required switch position indicators, apparatus
symbols and pilot lamps must be provided in every case on main process
cubicles and switchgear cubicles. Lamp test facilities for all indicating
lamps connected shall be provided. All indicating lamps shall be of LED
type.
All cubicles, desks and panels shall be painted externally and internally with
a high gloss paint to an agreed color.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The internals of all cubicles, desks and panels shall be painted matte white.
For the cubicle from hot deed galvanized material without paint will be
accepted if manufacturer standard construction.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
8.1 General
This specification covers the required 0.4 kV low voltage AC switchgears.
8.2.1 General
The 0.4 kV switchgear shall be designed as indoor switchgear installation of
sheet-steel-clad, compartmentalized type, with withdrawable breakers.
All low voltage switchgears will be fed by 2 x 100% transformers and shall
be split into two busbars. One automatic changeover system (Automatic
transfer system) shall be provided for coupling between the two busbars.
The compartment for the switching devices shall be divided into fully
segregated compartments for each circuit breaker, contactor starter or fuse
switch.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
All remaining outgoing feeders with rated power below 800A might be
provided with molded case circuit breakers (MCCBs).
In general, for all incoming and outgoing feeders requiring more than two
parallel cables per phase the Tenderer shall install parallel connection bars
of copper. The copper busbars shall be equipped with an adequate number
of earthing studs.
The Tenderer must ensure that, after handing-over of the plant, a minimum
of 10% of fully equipped reserve spare feeders and 10% spare terminals are
available in each cubicle. Switchgears shall be able to be extended on both
sides of the board.
8.2.1.1 Installation
All switchgear cubicles must be installed on frames specially provided for
that purpose. The frames must be provided by the Tenderer. The
switchboards shall be designed so, that they can be erected in the room
freely. It is envisaged that, in general, the switchgear shall be erected in
single rows (not back to back).
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
8.2.1.2 Bulkheading
The individual switchgear cubicles shall be isolated from one another by
sheet-metal bulkhead or equivalent material.
Care must be taken that in the event of arcing no hot gases escape to the
front of the cubicle (the operational side).
The bottom shall be covered with removable galvanized sheet steel,
provided with holes for cable entry. The cable entries shall be sealed after
cable laying. Furthermore, each cover sheet shall be equipped with a
grounding connection to the steel frame of cabinet.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The switchgear cubicles shall be fitted with the following main items of
equipment:
· Withdrawable units with for circuit breakers.
· plug-in units with motor contactors, hand-operated molded case circuit
breakers including all necessary monitoring, measuring and control
equipment.
· the busbar compartment with busbars safeguarded against accidental
contact.
· the necessary current transformers either fixed in the infeed panels or
mounted on the plug-in unit.
· the relay recess with the protection and monitoring relays, the complete
terminal strips, etc. in the infeed panel.
· in the bulk-headed cable connection compartment the necessary cable
connecting fittings safe against accidental contact.
Each unit shall be equipped with a defined operating, test and inspection
position. In the test position the power contacts must be separated, so that
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
safe testing of the remote and local control system is ensured. In the
inspection position the control circuits must also be interrupted.
Service hour metering of motor feeders shall be performed via the DCS.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
· Trip supply fail relay and one indicator lamp on front panel colored
white.
· Under voltage relay.
The power circuits for the protection relays are to be supplied from the safe
230 VAC system described elsewhere in this specification. All protection
relays have to be selective. The Tenderer may offer additional protection
devices if he sees them necessary. The same degree of accuracy of the
protection relays must be guaranteed for room ambient temperature up to
50°C.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
· Lamp test facility - for the LV switchgear equipped with LED’s omission
of the lamp test facilities will be accepted.
· Trip circuit fault (for circuit breakers with trip coil).
· Voltmeters to read the individual infeed voltage of control supply.
For all switchgear two out of three breakers (2 No: Incomer and 1 No:
coupling) logic shall prevail in addition to the provision of automatic
transfer of load from one transformer to the other transformer without
affecting the running loads.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
In the test position it must be possible to operate the circuit breakers from
the Central Control Room through the DCS.
In test position it must also be possible to operate the unit from local
(switchgear). Necessary key operated selector switches local/CCR (Central
Control Room), test/operate shall be provided for this purpose.
The protective relays for the motor protection should have necessarily
following features:
· Short circuit protection (instantaneous),
· Locked rotor protection,
· Unbalance protection,
· Thermal replica/overload protection,
· Earth fault protection (it should be duly stabilized to avoid mal- operation
during starting condition,
· A feature with running load indicator shall be preferred, and
· Anti-stall protection for motors > 100 kW.
In the case of ammeters for motor outgoings the rated current of the
consumer shall be marked in red.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
For remote measurements the Tenderer has to provide current and voltage
transducers with an output signal 4 - 20 mA.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The empty reserve cubicles shall be so fitted out as to permit the installation
of units at a later date safely, and without shut-down or long periods of shut-
down.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
9. Electrical Motors
9.1 Scope
This document covers the requirements for the design, manufacturing,
construction, installation, test and commissioning of electrical motors
for medium and low voltage for the Project.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
If not specified otherwise the actual power output of the motors must be
selected to meet the required shaft power of the driven equipment at
its duty point, multiplied by a factor of 1.2 for motors up to 250 kW
and 1.15 for motors above 250 kW and using the next larger standard
motor size.
Motors shall be entirely suitable for outdoor installation without any
additional protection.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
9.4.3 Duty
The motors shall be designed for continuous running duty, S1
according to IEC, at the specified conditions.
9.4.4 Dimensions
All motors of the same size shall be interchangeable. The motor
dimensions shall be in accordance with IEC 60072.
9.4.6 Vibration
Vibration Grade
The motors shall be designed to fulfil the requirements of vibration
grade A according to IEC 60034-14, Tables 1 and 2.
Monitoring
Motors with ball or roller type bearings shall be provided with suitable
adaptors for shock plus measurements of bearing conditions while the
motor is in operation.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The motors shall not break out if during normal operation the voltage at
the motor terminals remains greater than 0.8 U N, but the operation at 0.8
UN shall be limited to 10 seconds.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The voltage level for the anti-condensation heater shall be 1 x 230 V AC,
60 Hz.
9.6 Painting
The painting shall be as per the approved manufacturer standard at
least consisting of:
· One coat of two-component epoxy zinc chromate rust-inhibiting
primer,
· One intermediate coat of two-component epoxy primer, and
· Two top coatings for two-component resin, color as per the
approved color code schedule.
Total thickness of dry protective paint coating shall be at least 120 µm.
All paint coatings shall be resistant against temperature conditions up
to 140 °C and intermittently up to 180 °C.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
9.7 Installation
Installation and alignment shall be carried out in accordance with the
instructions and recommendations of the manufacturer and with due
regard to the requirements of the driven machine.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
10.1 Scope
This specification covers the requirements for design, manufacturing,
construction, installation, test and commissioning of the variable speed
drives and soft starters accordingly for the Project.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
10.4.2 Harmonics
The speed regulation systems shall meet the international requirements
for voltage and current harmonic distortion according to IEEE 519-
2014 (limited to 5% of THD with each individual harmonic limited to
3%) and The Saudi Arabian Grid Code.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
10.5.1 General
The converters shall be provided as medium voltage variable frequency
units with intermediate voltage circuit and shall guarantee, that the
connected medium voltage motor can be well operated about the
whole speed range. The characteristic and the power of converters shall
be adjusted to the motors.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
10.5.2 Wiring
The wires shall be selected according to load, insulation level, function
and operating requirements. The wires shall be adequately rated and
equipped with fuses/circuit breakers of adequate size.
The wiring shall be carried out solid and safe against damages. Wires
shall be bundled and fixed. The wiring shall be laid inside of wiring
channels, preferably. If wiring in channels will be used, a spare of 20 %
shall be foreseen.
10.5.3 Earthing
All exposed conductive parts likely to be accidentally charged shall be
joined together by an earthing circuit. For this purpose, a minimum 100
mm² cross section bare copper earthing bus shall be installed. This
earthing bus shall be connected to the general grounding system by
means of conventional cable connection terminals.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The converters shall be equipped with the necessary devices against the
effect of overvoltage, caused by switching or flashes. The supplier shall
deliver a respective protection concept for approval.
All other necessary control and signal voltage levels shall be generated
inside the converter.
For sizing of 230 VAC power supply, the Supplier shall submit the
power consumption for the control voltage consumers of the converter
and the recommended circuit breaker size for feeder line.
For sizing of feeder, the Supplier shall submit the power consumption of
converter auxiliaries and the recommended circuit breaker size for
feeder line.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
10.5.8 Feeder
The converters shall be switched from a medium voltage circuit breaker,
located in a MV switchgear. If additional fuses for inverter protection
will be necessary, they are part of the converter.
10.5.9 Rectifier
The rectifier shall be equipped with a 24-pulse diode or diode/thyristor
bridge.
10.5.11 Inverter
The inverter shall preferably be equipped with a 6-pulse semiconductor
bridge, to allow a three-line connection with the motor. For
semiconductors the Insulated Gate Bipolar Transistor (IGBT) or
Integrated Gate Commutated Thyristor (IGCT) type shall be used.
For reducing the harmonic content of the output voltage sine filters shall
be installed. With this filter the voltage waveform applied to the motor
shall be kept nearly sinusoidal.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
10.5.12 Cooling
VFD shall be preferably air-cooled design.
For all components which cannot be cooled directly by air the respective
internal fans shall be provided. The cooling system shall be dimensioned
in a manner such that the waste heat can be carried off in each case,
without any overheating of the units and devices.
If the converter will be equipped with air intakes respective air filters
shall be provided in order to prevent dust and particles from entering
into the converter. It shall be possible to replace the filters from outside
while the drive system is in operation, preferably.
For control and monitoring from station control system the following
signals shall be transferred.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The signal transfer between converter and station control system, with
exception of the signals “failure control voltage” and “emergency
stop”, which will be hardwired, shall be carried out via serial link
(via Profibus, Modbus, etc.). If necessary, a respective bus
adapter/coupler shall be installed inside of converter.
For the digital inputs and outputs, the necessary floating contacts or
couple relays shall be provided.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
10.6 Cabling
The delivery, laying and termination of all cables to and between
the components of the speed regulation systems shall be carried out by
others.
The delivery, laying and termination of all cables to and between the
harmonic filter and MV Switchgear shall be carried out by others.
The Supplier shall submit a block diagram for cabling and a cable list
with the recommended cables and cable sizes and if necessary, with
the type of special cables.
10.7 Painting
All components and devices shall have a resistant, long term stable,
high quality painting.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The description of the measures is not limited to this chapter, but also forms
a part of other chapters, in particular “Protective measures", "grounding and
lightning protection” and “Cabling”.
If EMC resulting from the measures named above is still not adequate,
further measures shall be taken within buildings, for example by isolation
and suppressor circuits.
All installations penetrating this protection zone, that is where they pass
through the external walls of buildings, shall be incorporated into a
lightning protection-potential equalization system as close as possible to the
points of entry and exit of the building. This applies also for conductors
carrying a potential. At entry or exit, these shall be included in the lightning
protection-potential equalization system by way of suppressor circuits.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
Cable runs to outdoor plant components and between buildings may also be
screened by appropriate measures, and so form a part of the protection zone.
If this is done, the suppressor circuit can be dispensed with.
A suppressor circuit shall be provided at all low-voltage main distribution
boards.
Overvoltage protection shall be foreseen within the power supply for both
central and distributed power supplies to electronic cubicles.
All conductive parts of the structures and installation within the scope of the
contract must be connected to the main earthing system.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The cable entries shall be designed in a manner such that a sealing after
cable laying is possible without any problem. Further, each cover sheet
shall be equipped with a grounding connection to the steel frame of
cabinet.
All nuts for fixing of components shall be welded on the steel structure
or threads will be cut in the steel structure. The use of loose nuts or self-
cutting screws shall be avoided as for as possible. Screws, nuts and
washers shall be galvanized or tinned.
12.6.2.1 Rectifier
The UPS’s shall be equipped with full wave rectifiers. Each rectifier
shall be suitable to supply all connected consumers. An additional
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The rectifiers shall be designed for operation with natural air cooling,
preferably. If forced air-cooling is required, then 2 x 100 % fans with
monitoring and alarm signal (local and remote) shall be provided.
For the indication of the signals one indicator board for both
rectifiers can be used.
12.6.2.2 Inverter
The UPS’s shall be equipped with full electronically inverters. The
inverter of one rectifier/inverter circuit shall be located in the cabinet of
the respective rectifier. Each inverter shall be suitable to supply all
connected consumers.
The inverters shall be designed for operation with natural air cooling.
Each inverter shall mainly consist of the following:
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The inverters shall be sized in a manner such that the largest circuit
breaker for consumers located in distribution board will trip without any
difficulties and that with one (1) inverter in operation and without
support from bypass.
12.6.2.3 Bypass
For the inverters an electronically change over device shall be provided.
The device shall enable the automatic, uninterrupted, synchronous
switch-over to the consumer bus bar in case of failure. The change-over
device must be able to carry such a current that the largest circuit
breaker for consumers located in the distribution board will trip without
problems and that without support from the inverters.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The automatic and manual bypass shall be fed via a common isolation
transformer, which will be supplied from the normal network.
The signals which are incorporated in the mimic panel may not be
indicated on the indicator boards.
The transfer of the mentioned signals shall be carried out via potential
free contacts.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
12.6.2.7 Batteries
The batteries shall be from the valve-regulated lead-acid type and
maintenance-free. All batteries shall be clearly marked to show
manufacturers name, type, voltage, capacity, etc.
The sizing of battery system shall be made in a manner such that in case
of loss of power the complete consumer loads will be supplied from the
batteries continuously for a duration of minimum one (2) hours and it
shall be guaranteed that the cell voltage of any single cell will not fall
below 1.8 V during at the end of the minimum back-up time. The Ah
capacity calculation shall be performed for maximum load demand at
ambient temperature of 25 °C. During on-site battery test the above-
mentioned performance data shall be proved.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
In addition, the bus bars of distribution boards shall be equipped with the
following measuring instruments:
· Voltmeter, and
· Frequency meter.
The transfer of the mentioned signal shall be carried out via potential
free contact. The terminals shall be located beside the terminal strips for
remote monitoring of rectifier/inverter unit.
12.7 Wiring
The wires shall be selected according to load, insulation level,
function and operating requirements. The wires shall be adequately
rated and equipped with fuses/circuit breakers of adequate size.
The wiring shall be carried out solid and safe against damages. Wires
shall be bundled and fixed. The wiring shall be laid inside of wiring
channels, pr eferably. If wiring channels will be used, they must be from
halogen-free type and a spare of 20 % shall be foreseen.
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
The incomers of UPS and the bus bar of the distribution boards shall be
equipped with additionally surge arrestors. The electronic devices shall
be separately protected against overvoltage’s.
12.8 Painting
All components and devices shall have a resistant, long term stable, high
quality painting. At least two layers have to be applied.
12.9 Installation
The delivery, installation and commissioning of the UPS equipment
shall include, but not limited to the following items:
· transport to location of installation (if necessary, storage), and the
complete mounting,
· cable connections between the different parts of UPS equipment,
· grounding and potential equalization for the parts, including
connection with the next grounding bus bars,
· termination of all cables at the UPS equipment,
· commissioning of the functioning UPS equipment, and
· briefing of the operation personnel in operation and maintenance
during installation and commissioning phase and during a training on
site.
The installation and as well the tests and the commissioning shall be
carried out with Contractors own staff and with own tools and
measuring/test devices.
All necessary special tools for operation and maintenance of the UPS
equipment shall be supplied for each location, at least consisting of:
· One (1) set of all special tools required for operation and maintenance of
UPS equipment,
· One (1) set fuses (6 fuses of each used size),
4871A95/S133Doc-801060045-7063
CONSTRUCTION OF SALES GAS SUPPLY PIPELINE TO YANBU PLANT
PHASE-3 PROJECT
4871A95/S133Doc-801060045-7063