Applications Engineering Training & Guidelines

Raghu Bhalerao
26 Oct 2022
CONTENT PART 1

Pump types & Classification

Different type of Pump Dsing Standards

Pump Parts and its function

Different Terminology’s & Pump Selection

Pump Selection
CONTENT PART 2

Aux Systems Basics : Motor, Coupling, Seal and Seal system

API Standards & Data Sheets

Aramco Standard & Specifications

Specification Comments

Product Presentation
CLASSIFICATION OF PUMPS

PUMP

Kinetic Positive displacement

(Centrifugal)

Rotary Reciprocating
Axial flow

Mixed flow
Gear Piston

Turbine flow
Lobe Diaphragm

Sliding Vane Plunger

Screw
PUMP TYPES CLASSIFICATION
Centrifugal Pump

Overhung Between Bearing Vertically Suspended Submersible Motor

API-610 PUMP TYPES
DIFFERENT STANDARDS FOR CENTRIFUGAL PUMP
 OH-1 (CPP/CRP) / OH-2 (SCE,SCE-L)
Operating Range
• Capacity 1 to 1,550 m³/hr
• Head up to 235 m
• Maximum Pressure up to 26 bar
• Temperature -45 to 215°C, Optional 315 °C
• Discharge flanges 1'' to 20”
• Impeller type: Enclosed, Sem-open, Open
Barsky types
Operating Range
• Capacity 1 to 3200 m³/hr
• Head up to 480 m
• Maximum Pressure up to 90 bar
• Temperature -110 to 450°C,
• Discharge flanges 1'' to 12”
• Impeller type: Enclosed, Barsky
types
PUMP PARTS & FUNCTIONS
PUMP PARTS AND ITS FUCTION
IMPELLER TYPES by Construction wise
IMPELLER TYPES by Suction wise
IMPELLER TYPES by Application wise
CASING TYPES by Mounting Wise
The Casing , which contains the liquid, increases the efficiency and head energy,
and gives the Customer a means of connecting to the casing with Suction and
Discharge flanges
CASING TYPES by Volute wise
Single Volute Double Volute
CASING TYPES by Volute wise

Radial Split Axial Split

WEARING TYPES
 BEARING HOUSING ASSEMBLY

The purpose of the Bearing Assembly is to support the pump Shaft accurately at the pump centerline, and to absorb the pump
Thrust.

The Bearing Housing usually contains 2 sets of Ball Bearings and a constant oil level.

The Bearing Housing is bolted to, and aligned with the Casing Plate / Cover.
BEARING TYPES
BEARING LUBRICATION TYPES
TERMINOLOGY USED IN PUMP FIELD
 DIFFERENT TERMINOLOGYS IN PUMP
Flow (Q) – M3/hr or KL/h etc.. Head (m) or Pressure (Bar g)

Q=AxV
H = 10.2 x P
S.g
Q – Flow in m^3/Hr
A – Area in m
H – Head m
V – Velocity in m/sec
P – Pressure (Bar g)
S.g – Specifigravity of Liquid
• Smooth operation of the pump the inlet
velocity to be maintained is 1.5 to 2 m/s on
suction side
• And 4 to 4.6 m/s max on the discharge side
DIFFERENT TERMINOLOGYS IN PUMP
Total Dynamic Head Total Dynamic Head
 DIFFERENT TERMINOLOGYS IN PUMP
Suction Head Suction Lift
(Liquid Above centerline of impeller) (Liquid below centerline of impeller)
DIFFERENT TERMINOLOGYS IN PUMP
Cavitation Liquid moves through
decreasing cross-section area (as
in a Venturi).
Liquid velocity increases as its
pressure decreases not only due to
Venturi effect but also frictional
loss.
At the point of minimum cross-
section (impeller eye) velocity is
max and pressure is min.
Pressure drops down further
due to shock & turbulence as the
liquid strikes the edges of impeller
vanes.
Results in creation of low
pressure around the impeller eye
and beginning of impeller vanes.
If the pressure drops below the
vapour pressure of the liquid at
the operating temperature, the
liquid will vapourised.
DIFFERENT TERMINOLOGYS IN PUMP
Suction specific speed is an index number that indicates the ability of a centrifugal pump
to operate under conditions of low NPSHA

NPSHr NSS

< 8,500 Cold Water

8,500 to 13,000 Normal

> 13,000 Special

DIFFERENT TERMINOLOGYS IN PUMP
DIFFERENT TERMINOLOGYS IN PUMP
Affinity Laws

Law 1: Flow is Proportional to Shaft Speed or Impeller Diameter of Pump

Q1/Q2 = (N1/N2) or (D1/D2)

Law 2: Pressure is Proportional to the Square of Shaft Speed or Impeller Diameter

H1/H2 = (N1/N2)2 or (D1/D2)2

Law 3: Power is Proportional to the Cube of Shaft Speed or Impeller Diameter

P1/P2 = (N1/N2)3 or (D1/D2)3

DIFFERENT TERMINOLOGYS IN PUMP
Throttling VS VFD in centrifugal pump

VFD good for Friction dominated system

Curve

Throttling good for static head dominated

system
Curve
DIFFERENT TERMINOLOGYS IN PUMP

Brake Kilo Watt (BKW)

• Mechanical power delivered to the pump shaft

Q  H  Specific Gravity Q = Capacity, m3/hr

BKW  H = Total Differential Head, m
367  η
h = Efficiency, %
Pump Type Selection
PUMP OPERATION METHOD

• high head applications • high flow applications

• Heads from all pumps at same • flow from all pumps at
flow rate same head
Attention not to exceed the the
downstream pump allowable
suction pressure, working
pressure, and pressure
limitations of the mechanical seal
PUMP SELECTION
Input Required from Customer

O P E R A T IN G C O N D IT IO N S ( 5 .1.3) LIQ UID ( 5 .1.3 )

F LO W , N O R M A L (m 3/h) RA TED (m 3/h) LIQUID TYP E OR NA M E
OTHER HA ZA RDOUS FLA M M A B LE (5.1.5)

S UC T IO N P R E S S UR E M A X ./ R A T E D / (bar) MIN. NORMAL MAX.

DISCHA RGE P RESSURE (bar) P UM P IN G T E M P ( °C )
DIFFERENTIA L P RESSURE (bar) V A P O UR P R E S S . ( ba r)
D IF F . H E A D (m) N P SH A (m) R E LA T IV E D E N S IT Y ( S G ) :
P ROCESS VA RIA TIONS (5.1.4) V IS C O S IT Y ( m P a.s )
STA RTING CONDITIONS (5.1.4) SP ECIFIC HEA T, Cp (kJ/kg.K)
SERVICE: CONT. INTERM ITTENT (STA RTS/DA Y) CHLORIDE CONCENTRA TION (6.5.2.4) (mg/kg)
P A RA LLEL OP ERA TION REQ'D (5.1.13) H 2S CONCENTRA TION (mo l fractio n) WET (5.12.1.12c)
S IT E D A T A ( 5 .1.3 ) CORROSIVE / EROSIVE A GENT (5.12.1.9)

LO C A T IO N : ( 5.1.3 0 ) M A T E R IA LS ( 5 .12 .1.1)

M O T O R D R IV E R ( 6 .1.1 / 6 .1.4 )

ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) M A NUFA CTURER

(kW) (r/min)

CL GR DIV FRA M E E N C LO S UR E
HORIZONTA L VERTICA L SERVICE FA CTOR
V O LT S / P H A S E / H E R T Z / /
T YP E
M INIM UM STA RTING VOLTA GE (6.1.5)
INSULA TION TEM P . RISE
RP Selection Software
Input for Pump Selection
Input for Pump Selection
Right Pump Selection
PUMP CURVE

Power
Preferred operating Region (70% to 120% BEP)

Rated Duty
MCSF point

BEP Flow Run out

Allowable operating Region (MCSF to 120% BEP)
That’s It
 Specialist for Pumping Technology

Question?

www.ruhrpumpen.com info@ruhrpumpen.com