Metal Const.

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Hanging device structural Calculations Report

By Orientals equipment factory - UAE

11-2-2020
Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

Table of Contents:

Items: Pages

1 BASIC DATA....................................................................................... 3

1.1 Design Criteria 4

1.2 References / Standards .................................................................................................................... 6

1.3 Software Packages ........................................................................................................................... 6

2 ANALYSIS OF STEEL MEMBERS ......................................................... 7

2.1 Introduction 8

2.2 Used profiles and layout ................................................................................................................... 8

2.3 System Description ........................................................................................................................... 8

2.4 Loading ................................................................................................................................... 9

2.4.1 Typical Dead Load ........................................................................................................................ 9

2.5 Solid works Results ......................................................................... 10

2.5.1 Stress results 10

2.5.2 Displacement results 11

Structural Calculation Report – 11-2-2020 | 1

Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

Chapter 1
BASIC DATA

Structural Calculation Report – 11-2-2020 | 2

Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

1 - Basic Data:

1.1 Design Criteria

 General

The purpose of this calculation is to provide detailed design of typical module.

The structural performances will be checked using the provisions of relevant cited references.

The following is a summary of the properties of materials, structural performance, and serviceability

requirements.

Structural Calculation Report – 11-2-2020 | 3

Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

1-1 Design Criteria

 Mechanical Properties of Materials

- Properties of Steel, S 275 JR

Model Reference Properties

Name: S 275 JR
Model type: Linear Elastic Isotropic
Max von Mises Stress
Yield strength: 2.75e+008 N/m^2
Tensile strength: 4e+008 N/m^2
Elastic modulus: 2e+011 N/m^2
Poisson's ratio: 0.26
Mass density: 7850 kg/m^3
Shear modulus: 7.93e+010 N/m^2

Units :
Unit system: SI (MKS)

Length/Displacement mm

Temperature Kelvin

Angular velocity Rad/sec

Pressure/Stress N/m^2

Structural Calculation Report – 11-2-2020 | 4

 Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

1-1 Design Criteria

 Design Loads :
1- Dead Load:
Dead Load of system components is considered in the Analysis.
2- LIVE Load:
- WLL (Working load limit ) = SWL (Safe working load ) . .
= 500 kg

LIVE LOAD = 1.25 X WLL = 1.25 X 500 = 6250 N

6250 N applied direct on the device . in direction (– Y)

Structural Calculation Report – 11-2-2020 | 5

Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

1-2 Codes and References

1.2 References / Standards

LIVE Load: EN BS 1808

BRITISH STANDARD

Steel: AISC: American Institute of Steel Construction

1.3 Software Packages

SOLIDWORKS SIMULATIONS

Structural Calculation Report – 11-2-2020 | 6

Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

Chapter 2
ANALYSIS OF FRAMING MEMBERS

Structural Calculation Report – 11-2-2020 | 7

 Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

2.1 Introduction

The analysis is intended to verify the adequacy of steel parts for the hanging
device .

2.2 Used profiles and layout:

Structural Calculation Report – 11-2-2020 | 8

 Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet
2.4 Loading :

2.4.1 Typical Dead Load :

- Dead Load is consists of :

 Self-weight of steel elements considered in the analyses

2.4.2 live Load :

- Live load normal direction on the trolley wheels = 6250 N ( 625 kg approx. )
That load was applied in direction (- Y )

6250 N

Structural Calculation Report – 11-2-2020 | 9

 Prepared by: Orientals equipment factory - UAE Date: 11-2-2020-
Project Name: hanging device system Rev no: 00
Description: hanging device Structural Calculation Sheet

2.5 SOLIDWORKS SIMULATIONS Results

2.5.1 Displacement Check :

- Max displacement will be at node 25802 (red color area) = 6 mm.

As the permissible stresses are more than the actual stress, the structure is safe for displacement

Name Type Min Max

Displacement1 URES: Resultant Displacement 0.000e+000mm 6mm

Node: 723 Node: 25802

-hanging device - STUDY-Static 1-Displacement-

Structural Calculation Report – 11-2-2020 | 10

 Prepared by: Orientals equipment factory Date: 11-2-2020
Project Name: hanging device Rev no: 00
Description: . Structural Calculation Sheet

2.5.2 Stress result :

Based on computerized stress analysis shown below , the max stress = 140 MPa at node 4761
1- Based on material properties shown in mechanical properties table . the max yield strength of the
Material is 275 MPa
2- Therefore the max stress less than the max yield strength of material
Therefore , the stress in the material should not exceed the permissible limit of Yield
Strength 275 MPa for steel material S 275 JR
So, 275/ 140 = 1.96 ( safety factor )
As the permissible stresses are more than the actual stress, the structure is safe for stress .

Name Type Min Max

Stress1 VON: von Mises Stress 2.76e+003N/m^2 1.4 e+007N/m^2

Node: 17752 Node: 4761

-hanging device -ORIENTALS- - STUDY-Static 1-Stress-

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TSL : TOTAL SUSPENDE LOAD (KG ) = HOIST CAPACITY
CW : COUNTER WEIGHT (KG)
NCW : NUMBER OF COUNTER WEIGHT BLOCKS (25 KG / PCS )
A : OUTBOARD PORTION OF SUSPENSION RIG (mm)
B : INBOARD PORTION OF SUSPENSION RIG (mm)
RVF : VERTICAL REACTION FORCE AT FRONT SUPPORT (KG )
RVR : VERTICAL REACTION FORCE AT REAR SUPPORT (KG )

at safety factor = 3
A= 1500mm b = 4000 mm

TSL =500 KG

TSL RVF CW= RVR

CW = (3 X (TSL X A) / B
= (3X 500 X 1500) / 4000 = 562 KG

NCW = CW / 25
= 625 / 25 = 22.5 PCS (for unit)

RVF =( TSL X (A+B ) ) / B

500 X 5500 / 3600
= 763.888 KG

RVR = CW =625 KG