Parts Manual

AIR INLET SYSTEM E30 - E37

34.0
Air Inlet System Parts List for E30 - E37

Part No. Description Part Code Qty.

1 Bolt, hex, M12 x 25 000906182 4

2 Washer Spring M12 000996112 4
3 Washer, plain, M10 000996010 4
4 Intake valve - 3" A010270 1
5 Gasket , intake valve 010430390 1
6 Rubber pipe bend ---------------------- 1
7 SS worm clamp JW6C13-74-90 B005000530004 1
8 Air filter B004700770003 1
9 Dust indicator B012400770001 1
10 Bracket filter mtg E30 E37 015400332 1
Bracket filter mtg E45 015401092 1
11 Washer spring M8 000996108 2
12 Bolt hex M8x40 000906119 2
13 Nut hex M8 000948008 2
14 Sleeve stopper 015400730 1
15 Hex Head Screw M6x6 000986816 3

34.1
AIR INLET SYSTEM E45
34.2
Air Inlet System Parts List for E45

Part No. Description Part Code Qty.

1 Hex. Bolt M12x25- 8.8 00 09 06 182 4

2 Spring washer Rec. section. M12 ZYP 00 09 96 112 4
3 Plain washer M12 ZYP 00 09 96 012 4
4 Screw Grub M6x6 00 09 86 816 3
5 Intake valve - 3" A010270 1
6 Air filter assembly B004700770004 1
7 SS worm clamp JW6C13-99-115 B005000530004 1
8 Gasket intake valve 01 04 3039 0 1
9 Rubber Elbow 4" NB ---------- 1
10 Electrical dust indicator B012400770001 1
11 Bracket filter mounting 01 54 0 1092 1
12 Hex. Bolt M8x40- 8.8 00 09 06 119 2
13 Spring washer Rec. section. M8 ZYP 00 09 96 108 2
14 Plain washer M8 ZYP 00 09 96 008 2
15 Hex Nut M8 000948008 2
16 Sleeve stopper 015401812 1

34.3
DISCHARGE SYSTEM E30 - E45

34.4
Discharge System Part list for E30 -E45

Part No. Description Part Code Qty.

1 Tank Receiver 015401637 1
2 Hex bolt M8 X 30 ZYP FT 000906117 4
3 Spring washer Rec.Sec.M8 000996108 4
4 Punged Waher M8 000995058 4
5 Plain Waher M8 000995012 1
6 Ball valve 1/2” NPT B312701 1
7 Connector PVC hose 1/2” 000920002 1
7a Nipple; Hex; 1/2” NPT 22037903 C 1
8 Nylon Hose 14x12 000945002 0.45m
9 PLUG; HEX; Socket; 1/4"NPT 22037905 B 1
10 Plug Hex. 1”NPT 22 03 7905 F 1
11 Oil sight glass A010018 1
12 Name plate Air receiver 00 04 2093 0 1
13 Rivet Dia.2.5x6.5 00 05 1953 0 4
14 Valve assembly pressure relief 1” – 7.5 & 10 bar A010107 1
Valve assembly pressure relief 1” – 13 bar A010282 1
15 Element Separator B006700770013 1
16 Separator Gasket 010450460 2
17 Control line tube – Scavenge line 015303179 1
18 TMS Coupling 9/16”UNFx M14 000960086 1
19 Cover receiver tank 015401167 1
20 Spring Washer Rec. Sec M12 000996112 2
21 Hex. Bolt M12 X 40 000906185 8
22 Hex nipple 1-5/8x12UNF Adjustable
(Male) to 1-1/4NPT(Male) 000960047 1
23 Minimum Pressure Valve - 1 ¼” 22021052A 1
24 Swl Elbow Connector 11/4” Brass Ferrule 015401832 1
25 Pipe MPV to Cooler E30& E37 015401649 1
Pipe MPV to Cooler E45 015401705 1
26 Elbow 1-1/2" x 11/4 TMS BSP Adjustable with
Dowty washer to M42x2 000960064 1
27 Elbow 9/16"x18UNF Adjustable to M14x1.5 000960013 1

34.5
DISCHARGE SYSTEM E30 - E45

34.6
Discharge System Part list for E30 - E45

Part No. Description Part Code Qty.

28 Control line tube – Return line 015303341 1
29 TMS Elbow ¼”NPTx M14 000959270 1
30 Strainer assembly 015401365 1
31 Hex Nipple ¼” 22037903A 2
32 Elbow Pipe ¼”NPT 22047677A 1
33 Orifice- oil Return line , Dia.1.57 220417210 1
34 `O’ Ring 010451120 2
35 Bolt, Soc Head M12 x 35 lg 000985144 2
36 Adapter Temperature Sensor 010461030 1
37 DISCHARGE PIPE E30-E45 015303180 1
38 Pipe Coupling 2" B005602930001 1
39 Hex Nut M10 000948010 2
40 Hex. Bolt M12 X 35 000906184 2
41 Connector 11/4" x 1-1/2"BSP with dowty
washer -Dia.1-1/4" Tube 015401831 1
42 Pipe Cooler to Moisture Separator E30& E37 015401648 1
43 Connector 11/4" x 1-1/2"BSP 015401831 1
44 Moisture separator MS365 A010052 1
45 Plastic male connector 1/8”NPTx6mmOD B010501240002 1
46 Plastic tube Dia.6x1 000919226 0.65Mt
47 Plastic male connector 1/4”NPTx6mmOD B010501240004 1
48 Adapter Moisture separator 015400856 1
49 1-1/2” Bonded seal washer 000959391 1
50 Connector 1-1/2”BSP 015401134 1
51 Bolt hex M6x16 000906084 2
52 Plain washer M8 000996008 2
53 Spring washer M8 000996108 2
54 Bolt hex M8x16 000906113 2
55 Plate with sleeve 015401144 1
56 Ball valve 1 ¼”NPT B003100270002 1

34.7
COOLING SYSTEM FOR E30- E45

34.8
Cooling System Part list for E30-E45

Part No. Description Part Code Qty.

1 Fan dia 21” (E30 -E45) 015300041 1
2 Hub, fan 220373760 1
3 Hex.Bolt M10x25 000906144 4
4 Spring washer M10 000996110 4
5 Hex.Bolt M8x25 000906116 2
6 Hex.Nut M8 000948008 2
7 Split Cooler - E30 B007700690007 1
Split Cooler -E37 B007700690010 1
Split Cooler -E45 B007705830002 1
Oil Cooler E45 B011905830014 1
After Cooler E45 B013005830002 1
8 Shroud E30 & E37 015301187 1
Shroud E45 015303853 1
9 Hex.Bolt M10x25 000906144 4
10 Spring washer M10 00 09 96 110 4
11 Hex.Bolt M8x25 00 09 06 116 4
12 Spring washer M8 00 09 96 108 4
13 Plain washer M8 00 09 96008 8
14 Hex.Nut M8 00 09 48 ‘008 4
15 Fan motor 2 HP, B525803 1
16 Rubber beeding 00 04 6849 0 3Mt

34.9
LUBRICATION SYSTEM FOR E30-37

34.10
Lubrication System Part list for E30-37

Part No. Description Part Code Qty.

1 TMS Elbow 1"BSP x M27 (E30) 015401717 1

TMS Elbow 1"BSP x M36 (E37) 000960011 1
2 Hose Tank to Cooler (E30) 015401644 1
Hose Tank to Cooler (E37) 015401667 1
3 CONNECTOR-34BSPxM27 (Oil Cooler In) 015401645 1
CONNECTOR-34BSPxM36 (Oil Cooler In) 015401672 1
4 TMS Elbow ¾"BSP xM27 with Banded Washer (E30) 000960003 1
TMS Elbow ¾"BSP xM36 (E37) 000960068 1
5 PIPE COOLER - OIL FILTER (3/4") E30 015401650 1
PIPE COOLER - OIL FILTER (1") E37 015401651 1
6 Elbow 1-1/16"-12UNF Adjustable to M26 with
brass ferrule & nut 000960001 1
Elbow 1-1/16"-12UNF Adjustable to M36x2 with
brass ferrule & nut 015401716 1
7 Filter Head 010340360 1
8 Bracket Filter MTG E30-E37-M 015400775 1
9 Bolt hex M8x16 000906113 2
10 Spring Washer M8 000996108 2
11 Plain washer M8 000996008 2
12 Oil Filter spin-on B004800770001 1
13 Elbow 1-1/16"-12UNF Adjustable to M26 with
brass ferrule & nut 000960001 1
14 Pipe, ¾" Oil Filter to Airend 015401647 1
Pipe, ¾" Oil Filter to Airend 015401652 1
15 TMS Elbow ¾"NPTx3/4"(T) 22047681H 1
16 Plug Hex Socket 1/8” NPT 22041038 A 2

34.11
LUBRICATION SYSTEM FOR E45

34.12
Lubrication System Part list for E45

Part No. Description Part Code Qty.

1 TMS Elbow 1"BSP x M36 000960011 1
2 Hose Tank to Cooler 015402219 1
3 CONNECTOR-1"BSPxM36 (Oil Cooler In) 000960061 1
4 PIPE TANK - COOLER (1") 015401708 1
5 Elbow 1-1/16"-12UNF Adjustable to M36x2
with brass ferrule & nut 015401716 1
6 Filter Head 010340360 1
7 Bracket Filter MTG E45 015401805 1
8 Bolt hex M8x16 000906113 2
9 Spring Washer M8 000996108 2
10 Plain washer M8 000996008 2
11 Oil Filter spin-on B004800770001 1
12 Elbow 1-1/16"-12UNF Adjustable to M26
with out & nut 000960004 1
13 Hose Oil Filter to Airend 015401709 1
14 TMS Elbow ¾"NPTx3/4"(T) 22047681H 1
15 Plug Hex Socket 1/8” NPT 22041038A 2

34.13
CONTROL SYSTEM FOR E30-E45

34.14
Control System Part list for E30 - E45

Part No. Description Part Code Qty.

1 Connector 7/8"x14UNF Adjustable (male)

to Dia 12 Tube 000960020 1
2 Elbow 7/8"x14UNF Adjustable to M20x2
with ferrule & nut 000960017 1
3 Blow down valve assembly 7/8"UNF A010345 1
4 QF MALE CONNEC DIA 8x 1/4 INCH B010501880002 2
5 Nylon tube dia.8x6 000920646 0.4m
6 QF FEMALE BR TEE 8X1/4 INCH B010501880001 1
7 Non-Return valve assembly ¼” B441701 1
8 Orifice dia.2.2mm 015400450 1
9 TMS Coupling 1/2”(T) x ¼” NPT 22047683 N 1
10 Manifold with pipe 015401142 1
11 Solenoid valve 110 V 010464160 1
12 TMS Elbow 1/4" NPT x 1/4" BSP 000959270 2
13 CONNECT 9/16 UNFxM14(REF:TEXT) 000960086 2
14 Tube ¼”- Sump to Solenoid valve (E30&E37) 015303179 1
Tube ¼”- Sump to Solenoid valve (E45) 015303341 1
15 Tube ¼”- BDV to Manifold (E30&E37) 015303179 1
Tube ¼”- BDV to Manifold (E45) 015303341 1

34.15
CANOPY SYSTEM FOR E30 - E45

34.16
Canopy System Part list for E30 - E45

Part No. Description Part Code Qty.

1 Panel LH & RH 015300962 3

2 Panel RH - Oil Sight Glass 015303164 1
3 Post center 010391'010 2
4 Box Electrical control 015303203 1
5 Panel top E30 -37 015303162 1
Panel top E45 015303338 1
6 Support cooler mounting LH&RH 015303165 2
7 Panel rear 015303163 1
8 Panel front bottom 015300768 1
9 Door Electrical Box 015303256 1
10 Post corner front RH 015300767 1
11 Post corner front LH 015300766 1
12 Post corner rear LH 015303176 1
13 Post corner rear RH 015301926 1
14 Support Longitudinal top 015301670 1
15 M8 Spring washer 000996108 32
16 Bolt hex head cap M8x20 000906115 32
17 Screw hex socket head cap M8x40 000983087 6
18 Screw hex socket head cap M8x16 000983081 12
19 Screw hex socket head cap M8x30 000983083 2
20 Screw hex socket head cap M6x12 - Hinge 000983062 2
21 Plain washer M6 - Hinge 000996'008 2
*22 Fire Retardant foam ------- 1 Set
*23 Key panel 22 24 7096 0 1
* - Not shown in Figure

34.17
MOTOR & BASE ASSEMBLY SYSTEM FOR E30 - E45

34.18
Motor & Base Assembly System
Part list for E30-E45

Part No. Description Part Code Qty.

1 Ring Adapter - E30(230V & 380V) 01 03 8102 0 1

Ring Adapter - E37(230V) 22 02 7318 0 1
Ring Adapter - E37(380V) 01 53 00 485 1
Ring Adapter - E45(230V & 380V) 01 53 00 010 1
2 Drive coupling - E30(230V & 380V) B545907 1
Drive coupling -
E37&E45(230V & 380V) B545922 1
3 Bracket Airend mounting 01 04 81 150 1
4 Guard coupling (E30) 01 03 8004 G 1
Guard coupling (E37) 01 03 8004 B 1
5 ELEC MOTOR-30KW;
4POLE;60Hz(230V /460V) B515810 1
ELEC MOTOR-37KW;
4POLE;60Hz(230V /460V) B515811 1
ELEC MOTOR-45KW,4P,60Hz,
SF1.15(230V /460V) B005100560064 1
ELEC MOTOR-30kW 4PL 60Hz, 380V B005100580005 1
ELEC MOTOR-37kW 4PL 60Hz, 380V B005100580006 1
ELEC MOTOR-45kW 4PL 60Hz, 380V B005100580007 1
6 Bolt hex.M10x50 00 09 06 149 12
7 Spring washer M10 00 09 96 110 12
8 Hex Nut M10 00 09 48 010 12
9 Bolt hex.M16x60 (E30) 00 09 06 218 4
Bolt hex.M16x60 (E37 & E45) 00 09 06 218 8
10 Spring washer M16 (E30) 00 09 96 116 4
Spring washer M16 (E37 & E45) 00 09 96 116 8

34.19
MOTOR & BASE ASSEMBLY SYSTEM FOR E30 - E45

34.20
Motor & Base Assembly System
Part list for E30-E45

Part No. Description Part Code Qty.

11 Hex Nut M16 (E30) 00 09 48 016 4
Hex Nut M16 (E37 & E45) 00 09 48 016 8
12 Bolt hex.M8x20 00 09 06 115 2
13 Plain washer M8 00 09 96 008 2
14 Bolt hex.M16x60 00 09 06 218 4
15 Spring washer M16 00 09 96 116 4
16 Bolt hex.M12x60(E30) 00 09 09 189 2
Bolt hex.M12x60(E37 & E45) 00 09 09 192 2
17 Plain washer M12 00 09 96 012 4
18 Hex Nut M12 00 09 48 012 4
19 Bolt hex.M8x20 00 09 06 115 2
20 Plain washer M8 00 09 96 008 2
21 Spring washer M8 00 09 96 108 2
22 Base assembly 01 53 03 202 1

34.21
RECOMMENDED SPARES FOR E30 - E45 N II
FOR HORIZON SERIES

Kit of spares up to 2500 hours of running,

015400933 (E30-E45)
contains
Air filter element B005700770006 1 No.
Oil filter kit B004800770001 3 Nos.
Element separator 01 04 5105 0 1 No.

Insurance kit (7.5,10 & 13 kgf/cm2)

Minimum pressure valve kit 22 02 1052 9 1 No.
110V AC Solenoid valve 010464160 1 No.
Blow down valve kit 22 03 7108 9 1 No.
Coupling element ,Rotex 48 01 24 3752 0 1 No.
Intake valve kit - 3" 01 03 3121 9 1 No.
Auto drain assy 01 04 4225 0 1 No.
Pressure Transmitter 00 89 7901 C 1 No.
Temperature Sensor 00 89 7902 C 1 No.
Nylon tube dia 8x6 000920646 1m
Nylon tube dia 6x4 090445790 0.7m
Neuron II Controller 00897701N 1

36.0
Recommended ELGI Oil

Oil Grade Operating Temperature Oil Changing Frequency

AIR LUBE PLUS Up to 90°C 2000 hrs
90°C to 100°C 1500 hrs
Above 100°C Contact nearest ELGI office
AIR LUBE XD Up to 90°C 4000 hrs
90°C to 100°C 3000 hrs
Above 100°C Contact nearest ELGI office
AIR LUBE DURA PLUS Up to 90°C 6000 hrs
90°C to 100°C 5000 hrs
Above 100°C Contact nearest ELGI office

ELGI Oil grade ELGI Part Number Contained Volume

AIR LUBE PLUS 00099805A 20 litres
00099805B 50 litres
00099805C 210 litres
AIR LUBE XD
(Extra Drain Oil) 000998053 20 litres
000998054 50 litres
AIR LUBE DURA PLUS * 00099806A 20 litres

*- Please consult nearest ELGI office for guidance

37.0