Professional Documents
Culture Documents
AP212 Gear Pumps: Standard and Low Noise Series
AP212 Gear Pumps: Standard and Low Noise Series
Reference: 200-P-991230-EN-05
Issue: 04.2020 1/60
Contents Page
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 External gear pumps components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Example of typical sound pressure level recorded in a semi-anechoic testing room . . . . . 6
1.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 General precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Identifying the rotation direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8 Motor-pump coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.9 Non-standard symbols used in the text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.10 Calculating the specification of a gear pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.11 Diagrams AP212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Circuits/valves option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.1 Load sensing circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2/60 200-P-991230-EN-05/04.2020
AP212
6 Rotation changing instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9 Application form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
200-P-991230-EN-05/04.2020 3/60
AP212
1 General information
The product range of Bucher Hydraulics SpA includes External gear pumps are widely used in modern hydraulic
single pumps 05-100-212-212HP-250-300 (corresponding systems due to their high performance, long service life and
with the common group denominations: 05-1-2-2.5-3) and low purchase and maintenance costs.
several combinations of double pumps, triple pumps, and Here following we introduce you the new AP212 family
so on, that can be assembled together according to range.
versions of displacement, flanging, and auxiliary valves .
Product development of the new AP212 family has made it - increasingly tight coupling tolerances and a high
possible to achieve high operating pressures, excellent standard of surface finish
volumetric and mechanical efficiency and on specially de - continuous development in our semi-anechoic room
veloped units (LN – Low Noise) even lower noise levels.
Bucher Hydraulics has so achieved these results by
This has been possible by means of: constantly improving its design, control and manufacturing
- new design of gear teeth and balancing areas techniques inline with the latest technological develop
- use of high-performance materials ments, while simultaneously enhancing our Quality Control
System which ensures that every single product offers the
- carefully controlled heat treatments
same high standards.
4/60 200-P-991230-EN-05/04.2020
AP212
1.1 External gear pumps components
1 2 3 4 5 6 7 8 9 10 11 9 6 5 4 12 13
Flow pulsation
Fluid-borne noise
reduction
200-P-991230-EN-05/04.2020 5/60
AP212
AP200 AP212 AP212LN
10 12 12
12 = number
of new
optimised
teeth
Ø
H = 21 H = 21
Measurements
H = 15-18-21 in mm
Pulsation/4
Pulsation
Pulsation
reduced
-75%
Time/2
Time
1.2 Example of typical sound pressure level recorded in a semi-anechoic testing room
AP200/15
65
LAeq [dB(A)]
AP212/15
60
AP212/15LN
55
50
0 50 100 150 200 250
Pressure [bar]
6/60 200-P-991230-EN-05/04.2020
AP212
1.3 Technical data
Features
Operating fluid temperature range (mineral oil): NBR -15 / +80 °C (peak: -20 / +90 °C)
HNBR -20 / +90 °C (peak: -30 / +110 °C)
Cleanliness:
recommended up to 140 bar (2000 PSI) 20/18/15 ISO 4406
recommended up to 210 bar (3000 PSI) 19/17/14 ISO 4406
recommended up to 275 bar (4000 PSI) 17/15/12 ISO 4406
Standard seals material (valves not included) NBR + HNBR standard ( ISO1629)
AP/APR212 AP/APR212LN
Max. pressure* n min. n min. n min.
Displacement Displacement n
P2 < 100<n< 180<n<
P1 P2 P3 max.
100 bar 180 bar P2
Cu.In. Cu.In. (continuous) (intermittent) (peak)
Type cm3/rev cm3/rev
P.R. P.R.
bar P.S.I. bar P.S.I. bar P.S.I. rpm rpm rpm rpm
4.5 4.4 .269 4.5 .275 250 3630 280 4060 300 4350 600 1200 1400 4000
6.5 6.4 .391 6.6 .403 250 3630 280 4060 300 4350 600 1200 1400 4000
8.5 8.4 .513 8.7 .531 250 3630 280 4060 300 4350 600 1000 1400 4000
11 11.1 .677 11.5 .702 250 3630 280 4060 300 4350 500 900 1200 3500
15 15.1 .921 15.7 .958 250 3630 280 4060 300 4350 500 750 1000 3500
19 19.2 1.172 19.8 1.208 210 3040 240 3480 260 3770 500 750 1000 3000
22 22.2 1.355 23 1.404 180 2610 210 3040 230 3330 500 750 900 3000
26 26.2 1.599 27.1 1.654 170 2460 200 2900 220 3190 500 750 1000 2800
22** 22.2 1.355 23 1.404 220 3190 240 3480 260 3770 500 750 900 3000
26** 26.2 1.599 27.1 1.654 200 2900 230 3330 250 3630 500 750 1000 2800
* Referred to pumps with flanged ports. Utilising threaded ports, please to ** obtained with a specific balancing plate, please contact our Sales Center
consider a significantly de-rated performances.
The mechanical stress localised on threaded ports cause a reduced pump
life performances
IMPORTANT!: Please consult Bucher Hydraulics if even one of the operating limits indicated in the table (tempera
ture, pressure, rpm) is exceeded, as well as in the case of two or more maximum values at the same time, or for
applications with particularly heavy-duty cycles
p (bar)
1.4 Pressure
P3
Pressure levels:
P2
P1 = continuous pressure
P1
P2 = intermittent pressure
P3 = peak pressure
The recommended oil speed in the pressure pipes is: max. 15 s t (s)
p0.05 s
v = 2 to 5 m/s
200-P-991230-EN-05/04.2020 7/60
AP212
1.5 Suction
The absolute suction pressure must be Pin 0.75 bar
(11 PSI); therefore, the following conditions must be
(Example 1)
avoided: Pout Pin
- large height differences between pump and tank
- long stretches of piping
- special features such as: M
- bends
- reductions in diameter
- quick couplings
- etc.
It is also advisable to choose a filter of a suitable size to
minimise any pressure drop and to take measures to pre (Example 2)
vent gradual clogging over time.
(Example 1)
In certain cases, the suction pressure can exceed 1 bar
(14.3 PSI), or atmospheric pressure. Pin Pout
Please contact our Sales Department, solution for
Pin 3.5 bar (50 PSI) , are available.
If in a particular application the Pin pressure is higher than
the recommended value, contact our Sales Office.
The diameter of the suction pipe should ensure that the oil M
speed will fall within the range: v = 0.6 - 1.2 m/s.
(Example 2)
Attention: The equipment and protective systems Bucher Hydraulics S.p.A. is certified for research,
of these catalogue ARE NOT intended for use in development and production of directional control valves,
gear pumps and motors, power units, electro pumps,
potentially explosive atmospheres.
cartridge valves and integrated manifolds for hydraulic
Ref.: the Directive 99/92/EC and Directive
applications.
2014/34/EU.
8/60 200-P-991230-EN-05/04.2020
AP212
1.7 Identifying the rotation direction
The rotation direction of a gear pump is identified by looking As regards reversible pumps (R), the ports are alternatively
at the pump from the front and with the drive gear turned for suction and pressure.
upwards (see figures below). Pumps with a unidirectional rotation (D or S) have the
Pumps with clockwise rotation (D) have a drive gear which denomination AP.
turns clockwise, with the suction port on the left and the Pumps with reversible rotation have the denomination
pressure port on the right. APR.
Pumps with counterclockwise rotation (S) have a drive gear Pumps with “Low Noise” components have the denomina
which turns counterclockwise, with the suction port on the tion LN.
right and the pressure port on the left. The figure also shows
the pressure flow inside the pumps as the oil is transferred
from the suction port to the pressure port.
D S R
Suction Pressure
Suction Pressure Pressure Suction
Pressure Suction
200-P-991230-EN-05/04.2020 9/60
AP212
1.9 Non-standard symbols used in the text
Hexagonal-head screw
Check nut O-Ring
( TE screw)
p · Vc
T = 1.59
ηm
Q·p
N=
6 · ηt
Example
AP212/11 Vc= 11.1 cm3/r n= 1500 r/min p=200 bar ηv= 94% ηm= 90% ηt= 84.6%
11.1 · 1500
Q= 94= 15.65 l/min.
100000
200 · 11.1
T = 1.59 = 39.2 Nm
90
15.65 · 200
N= = 6.56 kW
6 · 84.6
10/60 200-P-991230-EN-05/04.2020
AP212
1.11 Diagrams AP212
AP212
Oil viscosity: 37 mm2/s 80
Oil temperature: 40°C
70
AP212/26 p=20bar AP212/22 p=20bar
AP212/22 p=200bar
AP212/26 p=200bar
60 AP212/19 p=20bar
AP212/19 p=200bar
AP212/15 p=20bar
50 AP212/15 p=200bar
Q [l/min]
40 AP212/11 p=20bar
AP212/11 p=200bar
AP212/8,5 p=20bar
AP212/8,5 p=200bar
30
20
10
0
0 1000 2000 3000 4000
n [r/min]
AP212/8,5 AP212/11
Δp=270 bar
14 42 20 80
Δp=250 bar
Δp=250 bar
Δp=250 bar 18 72
12 36
Δp=200 bar
16 64
Δp=200 bar
Δp=200 bar
10 30 14 56
Δp=270 bar
Δp=150 bar
12 48
- - - - - - - M [Nm]
Δp=250 bar
P [KW]
8
- - - - - - - M [Nm]
P [KW]
24 Δp=150 bar
Δp=150 bar
Δp=200 bar
10 40
Δp=100 bar
6 18
Δp=100 bar 8 Δp=150 bar 32
Δp=100 bar
4 12 6 24
Δp=50 bar Δp=100 bar
Δp=50 bar
Δp=50 bar 4 16
2 6 Δp=50 bar
2 8
0
0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000 4000
n [r/min] n [r/min]
200-P-991230-EN-05/04.2020 11/60
AP212
AP212/15 AP212/19
Δp=220 bar
24 96 20 80
Δp=220 bar
Δp=270 bar Δp=200 bar
22 88
18 72
Δp=250 bar Δp=200 bar
20 80
16 64
18 Δp=270 bar 72
Δp=150 bar
Δp=250 bar Δp=200 bar 14 56
16 64 Δp=150 bar
12 48
14 56
Δp=200 bar
- - - - - - - M [Nm]
Δp=150 bar
P [KW]
P [KW]
- - - - - - - M [Nm]
12 48 10 Δp=100 bar 40
8 32
Δp=100 bar 6 24
Δp=50 bar
6 24 Δp=50 bar
Δp=50 bar
4 16
4 16
Δp=50 bar
2 8
2 8
0 0 0 0
0 1000 2000 3000 4000 0 1000 2000 3000
n [r/min] n [r/min]
AP212/22 AP212/26
24 96 26 104
Δp=220 bar Δp=200 bar
22 Δp=220 bar 88 24 96
Δp=200 bar
Δp=200 bar
22 88
20 Δp=200 bar 80
20 80
18 72 Δp=150 bar
- - - - - - - M [Nm]
- - - - - - - M [Nm]
14 56
P [KW]
Δp=100 bar
12 48
Δp=100 bar Δp=100 bar
12 48
Δp=100 bar
10 40
10 40
8 32
8 32
Δp=50 bar
Δp=50 bar
6 24 Δp=50 bar
Δp=50 bar 6 24
4 16
4 16
2 8 2 8
0 0 0 0
0 1000 2000 3000 0 1000 2000 3000
n [r/min] n [r/min]
12/60 200-P-991230-EN-05/04.2020
AP212
2 Overview standard types
This pumps configuration are considered as “standard”.
Example European
European
Tapered
2 rectangular 1 shaft 1:8 1:8 8 218
4 bolt (Ø 36.5 mm -
1.44”)
In the next pages, front, rear cover, and seals materials are In case of a different configuration request (or a combina
listed for each pump series. tion of different features, such as port threads, front flange
For ordering purposes, it is enough to outline the complete materials, etc.), the description configurator shown in
pump description (for example: AP212/4.5 D 218). section 3.1 can be easily used.
European
European rectangular Tapered shaft
2 1 1:8 8
4 bolts flanged (Ø 36.5 mm - 1:8
1.44”)
German German
rectangular Tapered shaft
4 bolts flanged 2 2 1:5 5
(Ø 80 mm - 1:5
3.15 inches)
9 Teeth
SAE Through 2 bolts
external spline
8 (Ø 50 mm - 4 7
Threaded ports B17X14
1.97”)
DIN5482
9 teeth
Through 2 bolts
external spline
NPTF 8 (Ø 52 mm - 5 7S
SAE J 498-9T
Threaded ports 2.045”)
16/32 DP
SAE-A
Straight keyed
2 bolts
8 Ø 15,85 mm - 0
(Ø 82.55 mm -
0.62 inches
3.25 inches)
SAE-B
2 bolts
8
(Ø 101,6 mm -
4 inches)
200-P-991230-EN-05/04.2020 13/60
AP212
Serie page Serie page Serie page
280-B 29 287S-SAEB 30
For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation.
14/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED Serie
218
A
B 40
1.58”
71.5 14 28 12
2.81” .55” ø16 200661200030 89
1.1” .47”
3.5”
M12x1,5
ø 36.5 f8
1.436”-1.434” DIA
1.28”
32.5
.63”
15.9
113.5
4.47”
96
3.78”
Depth 12 - .47”
F
ø 8.5
.33”
ø16.65
.66” DIA
d 5 Taper 1:8 +10
19 Nm 60 -0 88
Gear pump material .20”
D 12 3.46”
.47”
3.2 h8
.37”
.126”-.125”
9.4
.63”
15.9
Reversible pump
ED - External Drain
Front cover: aluminium
1/4” BSP
Body: aluminium
Shaft max torque: see section 3.3 Depth 13
Back cover: cast iron 88
Seals: NBR + HNBR Tightening torque: see section 3.5 - 3.6 3.46”
200-P-991230-EN-05/04.2020 15/60
AP212
AP APR ED Serie
818
A
B 40
1.58”
M12x1.5
1.436”-1.434”
1.28”
32.5
15.9
.63”
ø 36.5 f8
113.5
4.47”
3.78”
96
ø 8.5
.33”
ø16 .65
.66” DIA
Taper 1:8
G 5
19 Nm 60+10 87
Gear pump material Inlet - Outlet
.20” -0
12 3.43”
.47”
3.2 h8
.63”
15.9
.126”-.125” Reversible pump
ED - External Drain
Front cover: aluminium
9.4
.37”
16/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED Serie
225
A 37.7
1.48”
B 24.7
72 ø16 DIN6888 90
.97”
2.83” 15 .63” DIA 3.54”
.6”
F Depth 13
M12X1.5
3.147”-3.145. DIA
1.36”
34.5
15.9
.63”
ø 80 e8
3.94”
4.65”
118
100
.354”
ø9
ø 17
d 7.2 .67” DIA
Taper 1:5 +10 87
.28” 19 Nm 60 -0
Gear pump material 3.43”
D 7.7
.30”
3 h8 Reversible pump
.37”
9.5
200-P-991230-EN-05/04.2020 17/60
AP212
AP APR ED Serie
227
A 23.5
.92”
B 14
72 .55” 90
15
2.83” .6” 3.54”
ø 16.5 h11
F Depth 13
16.5.645”-.65”DIA
1.36”
34.5
3.147”-3145”
ø 80 e8
.4.65”
.63”
15.9
3.94”
118
100
.354”DIA
ø9
d 7.2 87
.28” B 17X14 3.43”
Gear pump material
D DIN 5482
Reversible pump
ED - External Drain
Front cover: aluminium
Body: aluminium M12X1.5
Back cover: cast iron Shaft max torque: see section 3.3 Depth 13
87
Seals: NBR + HNBR Tightening torque: see section 3.5 - 3.6 3.43”
18/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED
Serie
235
A 40.5
1.59”
B 27.5
F Depth 13
60 1.08” ø16 DIN6888
X
2.36” .63” DIA
M12X1.5
.563”
14.3
1.967”-1.966” DIA
15.9
.63”
ø 50 f8
3.94”
60.4
101
ø17
.67” DIA
Taper 1:5
ø 10.5
.413” DIA d 7.2 87
19 +10
.28” Nm 60 -0 3.43”
8 D 10.4
Gear pump material .413”
Reversible pump
.32"
X ED - External Drain
3 h8
.37”
.118”-.117”
9.5
Front cover: aluminium
Body: aluminium 17 45+5 Nm M12X1.5
Back cover: cast iron Depth 13
M10x1.5 DIN931 87
Seals: NBR + HNBR 3.43”
Shaft max torque: see section 3.3 Tightening torque: see section 3.5 - 3.6
200-P-991230-EN-05/04.2020 19/60
AP212
AP APR ED Serie
245
A 40.5
1.59”
B 27.5
F Depth 13
60 1.08” ø16 DIN6888
X
M12X1.5
2.36” .63” DIA
.563”
14.3
1.967”-1.966” DIA
15.9
.63”
ø 50 f8
3.94”
101
60.4
ø17
.67” DIA
Taper 1:5
ø10.5
.413” DIA d 7.2 87
.28” 19 Nm60 +10
-0 3.43”
Gear pump material 8 D 10.4
.32" .413” X Reversible pump
ED - External Drain
3 h8
.37”
.118”-.117”
9.5
Front cover: aluminium
Body: aluminium 17 45+5 Nm M12X1.5
Back cover: cast iron Depth 13
Seals: NBR + HNBR M10x1.5 DIN931
87
Shaft max torque: see section 3.3 Tightening torque: see section 3.5 - 3.6 3.43”
20/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED Serie
237
A 26.3
1.03”
.645”-.65”DIA
60 B 14
ø16.5h11
2.36” .55” X
F Depth 13
.563”
14.3
1.967”-1.966”DIA
15.9
.63”
ø50 f8
3.94”
2.38”
60.4
101
B 17X14
DIN 5482
ø 10.5 d 7.2 87
.413” DIA .28” 3.43”
Gear pump material 8 D X
.32" Reversible pump
ED - External Drain
200-P-991230-EN-05/04.2020 21/60
AP212
AP APR ED
Serie
247
A 26.3
1.03”
.645”-.65”DIA
60 B 14
ø16.5h11
2.36” .55” X
.563”
14.3
F Depth 13
1.967”-1.966”DIA
15.9
.63”
ø50 f8
3.94”
2.38”
101
60.4
B 17X14
DIN 5482
ø10.5 d 7.2 87
.413” DIA .28” 3.43”
8 D X
.32" Reversible pump
Gear pump material ED - External Drain
17 45+5 Nm
22/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED
Serie
259
7.2
A .28”
60 3.2
2.36” -0.060 .126”
F Depth 13
8 -0.075
B
2 X
.313”-.312”
.079”
2.046”-2.045” DIA
1.882” DIA
15.9
.63”
1.5” DIA
ø 52 f7
ø 47.8
ø 38
3.94”
101
2.38”
60.4
.563”
14.3
ø 17.6
.7” DIA
OR3187 - 70Sh
d 2.7 87
X 3.43”
11 .106”
8 D
.433"
.32"
Reversible pump
Shaft max torque: see section 3.3 6.5 ED - External Drain
Tightening torque: see section 3.5 - 3.6 .256” M12X1.5
Gear pump material Depth 13
M10x1.5 DIN931
17 45+5 Nm 87
Max pressure (T max= 65 Nm) 3.43”
Pump bar (PSI) Pump side Joint Coupling side
8
.314”-.312”
P1 P2 P3
180 210 230 X X-X .315” 6.5 +0.1
8 -0.025
-0.063
0
2.050”-2.047”
AP212/15 (2600)(3000) (3300)
1.181” DIA
ø 52 +0.046
.260”-.256”
ø 18 max
.708”
140 165 185
ø 30
200-P-991230-EN-05/04.2020 23/60
AP212
AP APR ED
Serie
887S
A 31.7
1.25”
B 14
106.4 12 .55” ø 11
4.2” .47”
-0.127
.43” DIA
0
15.456
3.25”-3.248” DIA
ø 82.55 -0.05
0
113.5
4.47”
15.9
.63”
SAE J 498-9T
130.5 6.4 16/32 DP 87
5.14” .25” FLAT ROOT SIDE FIT 3.43”
G CLASS 1 FIT
Inlet - Outlet
Reversible pump
Gear pump material
ED - External Drain
24/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED
Serie
880
A 31.7
1.25”
B 4X18 DIN6885
12 .157”-x.708”
106.4 ø 11
4.2” .47” .43”DIA
3.25”-3.248” DIA
.63”
15.9
ø 82.55-0.05
0
113.5
4.47”
130.5 6.4 87
5.14” G .25” ø 15.875 -0.025
0 3.43”
Inlet - Outlet .625”-.624”
Gear pump material 0 Reversible pump
.7”-.69”
4 -0.03
17.7 -0.2
0 ED - External Drain
.158”-.156”
1/4”-28 UNF
200-P-991230-EN-05/04.2020 25/60
AP212
AP APR ED Serie
A 31.7 887S-NPTF
1.25”
B 14
106.4 12 .55” ø 11
4.2”
15.456 -0.127
.47” .43” DIA
3.25”-3.248” DIA
ø 82.55 -0.05
0
4.47”
113.5
15.9
.63”
SAE J 498-9T
130.5 6.4 16/32 DP 87
5.14” .25” FLAT ROOT SIDE FIT 3.43”
G CLASS 1 FIT
Gear pump material Inlet - Outlet
Reversible pump
ED - External Drain
26/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED Serie
A 31.7 880-NPTF
1.25”
B
106.4 12 ø 11
4X18 DIN6885
4.2”
.47” .157”-x.708” .43”DIA
3.25”-3.248” DIA
ø 82.55 -0.05
.63”
15.9
0
113.5
4.47”
130.5 6.4 87
5.14” G .25” 3.43”
0
Gear pump material Inlet - Outlet ø 15.875 -0.025
.625”-.624”
.7”-.69” 0
4 -0.03
17.7 -0.2
0
.158”-.156”
Reversible pump
ED - External Drain
1/4”-28 UNF
Front cover: aluminium
7/16” 20UNF
Body: aluminium Depth 13
Shaft max torque: see section 3.3
Back cover: cast iron 87
Seals: NBR + HNBR Tightening torque: see section 3.5 - 3.6 3.43”
200-P-991230-EN-05/04.2020 27/60
AP212
AP APR ED
Serie
A 31.7 287S-B
1.25”
B 14
.55” ø11
106.4 12
15.456 -0.127
4.2” .47” .43”DIA
F Depth 13
3.25”-3.248” DIA
-0.05
113.5
0
4.47”
ø 82.55
15.9
.63”
SAE J 498-9T
16/32 DP
130.5 FLAT ROOT SIDE FIT 87
5.14” 6.4 CLASS 1 FIT
d 3.43”
Gear pump material .25”
D
Reversible pump
ED - External Drain
28/60 200-P-991230-EN-05/04.2020
AP212
AP APR ED
Serie
280-B
A 31.7
1.25”
106.4 B
4.2” 12 4X18 DIN6885 ø11
.47” .157”X .708” .43”DIA
F Depth 13
3.25”-3.248”DIA
ø82.55 -0.05
0
4.47”
113.5
15.9
.63”
130.5 d 6.4 87
5.14” .25” 3.43”
D
0
4 -0.03
.158”-.156”
200-P-991230-EN-05/04.2020 29/60
AP212
AP Serie
287S-SAEB
A
4-3.99” DIA
ø 101.6 -0.05
0
127.4
5.01”
9.5
146 3.74” 87
5.748” d 3.43”
14
D .55”
174 SAE J 498-13T
6.85” 16/32 DP
FLAT ROOT SIDE FIT
Gear pump material CLASS 1 FIT.
30/60 200-P-991230-EN-05/04.2020
AP212
3 AP212 Single pump customised versions
200-P-991230-EN-05/04.2020 31/60
AP212
3.1 Single pump customised versions order example
A P R 2 1 2 / 4 . 5 L N - - A 0 S - 1 C - G H - A *
Function
AP= single gear
pump - unidirectional
APR = single gear
pump - reversible
Series
212
Displacement
4.5= 4.4 cm3/rev
6.5= 6.4 cm3/rev
8.5= 8.4 cm3/rev
11= 11.1 cm3/rev
15= 15.1 cm3/rev
19= 19.2 cm3/rev
22= 22.2 cm3/rev
26= 26.2 cm3/rev
Version
Omitted if 12 teeth standard
LN= 12 teeth Low Noise version
Rotation
S = left-hand rotation
D = Right-hand rotation
Omitted if reversible version
BHRE section :
Version - Progressive number (omitted)
32/60 200-P-991230-EN-05/04.2020
AP212
3.2 Single pump dimensions
C A A X 87
3.43”
3.98”
101
A C*
Pump size
mm inches mm inches
x x
Front cover type Front cover type
mm inches mm inches
German European
rectangular rectangular
20 0.79 19 0.75
SAE-A SAE-B
2 bolts 2 bolts
18 0.71 18.2 0.72
200-P-991230-EN-05/04.2020 33/60
AP212
3.3 Shaft end code
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - V E 1 6 - A
Tang drive
M T max = 65 Nm
8 mm - 0.32 inches
8
Straight keyed
S T max = 65 Nm
Ø 15,85 mm - 0.62 inches
Bearing application
Ø.79”
Ø 20
Bearing application
Ø .87”
Ø 22
34/60 200-P-991230-EN-05/04.2020
AP212
3.4 Front cover
3.4.1 Shaft seal material
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - V E 1 6 - A
FPM (VITON) 2
200-P-991230-EN-05/04.2020 35/60
AP212
3.4.2 Front cover type
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - V E 1 6 - A
German
rectangular see section
A B
3.4.3
(Ø 80 mm - 3.15 inches)
European
rectangular D E *
(Ø 36.5 mm - 1.44”)
Through 2 bolts
G H *
(Ø 50 mm - 1.97”)
Through 2 bolts
L M *
(Ø 50 mm - 1.97”)
Through 2 bolts
O P
(Ø 52 mm - 2.045”)
SAE-A
2 bolts
(Ø 82.55 mm - 3.25
R S *
inches)
SAE-B
2 bolts V
(Ø 101,6 mm - 4 inches)
Aluminium and cast iron front cover dimensions: see standard pumps data * Please contact our Sales Department
sheet
36/60 200-P-991230-EN-05/04.2020
AP212
3.4.3 Front bearing application
72
2.83” X
3.94”
100
A P 2 1 2 / 8 . 5 - S - P 1 - 1 C - V E 1 6 - A
Ø.79”
Ø 20
1:5
Shaft seal material:
+ + = P1
HNBR
T max = 100 Nm
X = 45 mm (1.77 inches)
Ø.87”
Ø 22
Front bearing should be utilized in presence of radial and/or Depending on the pump model concerned, these supports
axial load. If there are radial and/or axial loads on the drive can replace the front cover of the pump or can be fitted in
shaft, such as when it is driven by a V-belt and pulley or pair addition to and over the front cover.
of gear wheels, it should be fitted with a front cover with sup
porting bearings. (See example 1 and 2 )
(Example 1) (Example 2)
T1
Fr
Fr
T2 Fr
a a
Maximum radial force admitted 1000h Maximum radial force admitted 5000h
2550,0 1600,0
2400,0
1450,0
2350,0
2100,0 1300,0
1950,0 1150,0
Fr (N)
Fr (N)
1800,0
1650,0 1000,0
1500,0 850,0
1350,0
1200,0 700,0
1050,0 550,0
900,0
750,0 400,0
600,0 250,0
0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
a (mm) a (mm)
200-P-991230-EN-05/04.2020 37/60
AP212
3.5 Body
For reversible pumps alternative inlet and outlet ports have the same sizes as per inlet unidirectional rotation.
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - V E 1 6 - A
All 0
without 0
19**-22**-26** D
4.5-6.5-8.5 A
11-15 B
metric 1 On demand
19-22-26 C
19**-22**-26** D
ø 46
ø 34
ø 24
ø 29
1/2”-BSPP
3/8”-BSPP
3/4”- BSPP
1”- BSPP
38/60 200-P-991230-EN-05/04.2020
AP212
Dimension (mm - inch)
Ordering Ordering
Port type Displacement
code code
Suction Pressure
1.50”
ø 20.6
1.65”
.81”
1.15”
ø 23.9
ø 29.2
.94”
ø 38
ø 42
ø 32
3/4”-16-UNF-2B
7/8”14 UNF-2B
1”1/16-12 UNF
3/4” 16-UNF-2B SAE8 7/8” 14-UNF-2B SAE10 1-1/16” 12-UNF-2B SAE12
20
At pressure P2 > 210 20 .79”
bar limited service life 17
16 .79”
.67”
60+5 Nm .63” 70+5 Nm
1/2”-NPTF
3/4”-NPTF
ø18.2
ø 23.5
.47”
12
12
F
d
8+4 Nm 20+5 Nm
D M6x1-6H M8x1.25-6H
200-P-991230-EN-05/04.2020 39/60
AP212
Dimension (mm - inch)
Ordering Ordering
Type Displacement
code code
Suction Pressure
15 - .59 (d)
4.5-6.5-8.5 40 - 1.58 (D) A
M6 (F)
20 - .79 (d)
11-15-19-22-26 40 - 1.58 (D) B
M6 (F) 15 - .59 (d)
German 4 35 - 1.38 (D)
2 24 - .95 (d)
bolt flanged M6 (F)
19-22-26 55 - 2.17 (D) 287-S SAEB: M5 (F)
M8 (F) C
(287-S SAEB)
(287-S SAEB)
20 - .79 (d)
19**-22**-26** 40 - 1.58 (D) D
M6 (F)
M8x1.25-6H
45°
45°
M6x1-6H
13
13
.51”
.51”
8+4 Nm 20+5 Nm
F
d F
40/60 200-P-991230-EN-05/04.2020
AP212
3.6 Back covers
+14
50 -7 Nm
17
3.6.1 Cast iron back cover - Standard version for unidirectional pump
20
.79”
3.98”
101
83
3.27”
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - G H - - - A
3.6.2 Cast iron back cover with drain port - Standard version for bidirectional pump
20
.78”
83 (14)
3.27"
(.55”)
Thread
15.9
.63”
3.98”
101
14.3
.56”
A P 2 1 2 / 8 . 5 - A 0 S - 1 C - G 1 - - A
200-P-991230-EN-05/04.2020 41/60
AP212
3.6.3 Cast iron back cover with relief valve VI
128.5
5.06” 0
65 +5 Nm 24
101.7
4”
2.01”
51
15 T
-0
83 10 +5 Nm 13
.59” 3.27"
30
1.18”
A P 2 1 2 / 8 . 5 - S - A 1 S - 1 C - V I * * - A
Cast iron back cover with relief valve. Return to internal pump suction VI**
128.5
41.8 5.06”
-0
1.65” 65 +5 Nm 24
T
101.7
4”
50.8
-0
2”
10 +5 Nm 13
+5
15
.59” M18x1.5 45 -10 Nm
30
1.18”
A P 2 1 2 / 8 . 5 - S - A 1 S - 1 C - V E * * - A
Cast iron back cover with relief valve. Return to external pump tank VE**
** pressure set value (bar) - in example: VE06 = 60 bar
42/60 200-P-991230-EN-05/04.2020
AP212
3.6.5 Pressure relief valve : **VM01C
VI** and VE** pressure setting range
Direct acting Max. Pressure . . . . . . . . . . . . . . . . . . . . . . . 350 bar ***
Balanced piston Max flow rate . . . . . . . . . . . . . . . . . . . . . . . . 60 l/min.
Adjustable setting Temperature range . . . . . . . . . . . . . . . . . . . -20/+100 _C
Four setting ranges Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.155 Kg.
92
3.62"
83
3.27"
P T T
10 44
.39" 1.73" P
T
4
M20X1.5
1.02" DIA
P The valve can be sealed against tampering
Ø25.8
44
(**)WASHER 1.73"
13 +5 Option: plastic tamper proof
Nm 10 -0 20
.79" cap code 200678400561
(**)
(**) Assembly instruction:
24
Nm 65 +5
-0 Check the correct position of the front
copper washer and tighten with a torque
wrench at the indicated value
Pressure viscosity characteristic 46 cSt at 40°C *** Maximum admitted pressure value: referred to valve
320 221-350 only. For max admitted values see pump limits.
300
280
260 221-350
240
220 150-250
200 Performances
180 96-220
bar
160
140 Max. flow 60 l/min.
120
96-220
100
80 Pressure setting flow 5 l/min
60 30-95
40
20 5-30 (*) 200 cm/min at 80% of
Max internal leakage
nominal pressure setting
0 10 20 30 40 50 60 70 l/min
(*) see performances trace/minimum pressure setting (- - - -) Oil viscosity 12 to 400 cSt
The purpose of a relief valve is to keep the maximum Oil temperature -20 to 100 °C
system pressure at a safe level. When the external gear
pump is supplied with pressure relief valves, the correct Recomanded filtration 21/19/16 (10 NAS 1638)
calibration is provided by Bucher Hydraulics S.p.A. and
there are no reasons to change this value. Marking info: Printed code and date
When ordering, state in full the sheath part number, and, if
the valve is to be supplied with sheath already fitted, the
relief pressure setting required.
Relief valve
Spring Spring code Setting range Standard setting Q max (l/min) Type
only code
200-P-991230-EN-05/04.2020 43/60
AP212
3.6.6 Aluminium back cover with priority valve VP
42.5 111
1.67” 4.37”
M18x1.5
Q1
3.94”
Q2
100
-5
80 +20 Nm
20 90 M18x1.5
.79”
26 3.54”
1.02”
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - V P * * - A
M18x1.5
Q1
3.94”
100
+12
35 -5 Nm T
27
20
.79” 103.5
26 4.07”
1.02”
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - Q I * * - A
Q1
T
3.94”
100
+12
35 -5 Nm
20 M18x1.5 27
.79” 103.5
26 4.07”
1.02”
A P 2 1 2 / 8 . 5 - S - A 0 S - 1 C - Q E * * - A
Aluminium back cover with flow regulator valve, external drain QE** 2 3.5 5 6 7.5 9 12 16 19 23
44/60 200-P-991230-EN-05/04.2020
AP212
4 Multiple gear pumps
The multiple external gear pumps standard version If needed, it is possible to order a customised version with
includes an intermediate cover without shaft seal between intermediate seal, see section 4.3.
the pumps.
Tmax = T1 + T2 <see section 3.3> Timax = 100 Nm Drive gear 2nd pump
Drive gear 1st pump Intermediate coupling
p1 • Vc1 p2 • Vc2
T1= 1.59 • T2= 1.59 •
ηm1 ηm2
p1 • Vc1 p2 • Vc2
Tmax= 1.59 • + 1.59 •
ηm1 ηm2
200-P-991230-EN-05/04.2020 45/60
AP212
4.2 Tandem pumps dimensions (standard version without shaft seal between the pumps)
C A A B A X 87
3.43”
3.98”
101
A B C*
Pump size
mm inches mm inches mm inches
C*: dimensions with standard cast iron back cover with tie rod + nut.
For other back covers dimension see section 3.6.
3.15” DIA
.63”
15.9
1.36”
34.5
Ø80
3.94”
100
.37” DIA
ø9.4
ø 17
6.2
.24” .67” DIA
7.2 Taper 1:5
.28”
Example
Total length: 189 mm = 20 + 35.3 + 41.1 + 32.3 + 32.3 + 28 (X + A + B + A + A + C)
Port position: 128.7 mm = 20 + 35.3 + 41.1 + 32.3 (X + A + B + A)
55.3 mm = 20 + 35.3 (X + A)
46/60 200-P-991230-EN-05/04.2020
AP212
4.3 Tandem pumps dimensions (special version with shaft seal between the pumps)
C A A B A X 87
3.43”
3.98”
101
A B C*
Pump size
mm inches mm inches mm inches
C*: dimensions with standard cast iron back cover with tie rod + nut..
For other back covers dimension see section 3.6.
ø82.6
3.25”
PRESSURE SUCTION
6.4
130.5 .25”
5.14”
Example
Total length: 187.5 mm = 18 + 32.3 + 54.6 + 27.3 + 27.3 + 28 (X + A + B + A + A + C)
Port position: 132.2 mm = 18 + 32.3 + 54.6 + 27.3 (X + A + B + A)
50.3 mm = 18 + 32.3 (X + A)
200-P-991230-EN-05/04.2020 47/60
AP212
4.4 Triple pumps dimensions (standard version without shaft seal between the pumps)
C A A B A B A X 87
3.43”
3.98”
101
A B C*
Pump size
mm inches mm inches mm inches
C*: dimensions with standard cast iron back cover with tie rod + nut.
For other back covers dimension see section 3.6.
.63”
34.5
3.15” DIA
Ø80
3.94”
100
12
.37” DIA
ø9.4
6.2 ø 17
.24”
.67” DIA
7.2 Taper 1:5
.28”
Example
Total length: 243.4 mm = 20 + 35.3 + 41.1 + 32.3 + 38.1 + 24.3 + 24.3 + 28 (X + A + B + A + B +A + A + C)
Port position: 191.1 mm = 20 + 35.3 + 41.1 + 32.3 + 38.1 + 24.3 (X + A + B + A + B +A)
128.7 mm = 20 + 35.3 + 41.1 + 32.3 (X + A + B +A)
55.3 mm = 20 + 35.3 (X + A)
48/60 200-P-991230-EN-05/04.2020
AP212
4.5 Triple pumps dimensions (special version with shaft seal between the pumps)
C A A B A B A X 87
3.43”
3.98”
101
A B C*
Pump size
mm inches mm inches mm inches
C*: dimensions with standard cast iron back cover with tie rod + nut.
For other back covers dimension see section 3.6.
258.4
10.17”
206.1 31.6
8.11” 1.25”
132.2 23.3
106.4 5.20” .92”
4.19” 50.3 18
1.98” .71”
15.3
.60”
15.9
.63”
3.25”
82.6
114.4
4.50”
130.5
5.14”
Example
Total length: 258.4 mm = 18 + 32.3 + 54.6 + 27.3 + 49.6 + 24.3 + +24.3 + 28 (X + A + B + A + B + A + A + C)
Port position: 206.1 mm = 18 + 32.3 + 54.6 + 27.3 + 49.6 + 24.3 (X + A + B + A + B + A)
132.2 mm = 18 + 32.3 + 54.6 + 27.3 (X + A + B + A)
50.3 mm = 18 + 32.3 (X + A)
200-P-991230-EN-05/04.2020 49/60
AP212
4.6 How to order tandem pumps (with or without shaft seal between the pumps)
1st 2nd
1st PUMP 2nd PUMP
BODY BODY
1 2 3 4 2 3 4 5 6 7 8 9 10 9 10 11 12
A P 2 1 2 / 1 1 L N - 2 1 2 / 8 . 5 L N - S - A 0 S - 1 C - 1 C - V E 1 6 P
4.7 How to order triple pumps (with or without shaft seal between the pumps)
1 2 3 4 2 3 4 2 3 4 5 6 7 8 9 10 9 10 9 10 11 12
AP 2 1 2 / 1 9 L N - 2 1 2 / 1 5 L N - 2 1 2 / 1 1 L N - S - A 0 S - 1 C - 1 C - 1 C - V E 1 6 -
6 Shaft end code 12 For Tandem or multiple pumps with or without shaft seal
between the pumps
see section 3.3
Omitted if without shaft seal between the pumps (standard versions)
50/60 200-P-991230-EN-05/04.2020
AP212
4.8 Tandem pumps dimensions AP212 + AP100 (with shaft seal between the pumps)
23 C C B A X 87
.91" 3.43”
20°
3.98”
101
AP100
Aluminum pump,
NBR standard seals AP212
Timax = 30 Nm M
Intermediate coupling
AP212 AP100
A B
AP212 Pump
size
mm inches mm inches
IMPORTANT!: Common suction not available Attention: ( * ) The max pressure is function of max
admitted intermediate torque
200-P-991230-EN-05/04.2020 51/60
AP212
4.8.1 AP100 port types available
4.9 How to order tandem pumps AP212 + AP100 (with shaft seal between the pumps)
1st PUMP 2nd PUMP 1st BODY 2nd
BODY
1 2 3 4 2 3 5 6 7 8 9 10 9
A P 2 1 2 / 1 1 L N - 1 0 0 / 6 . 5 - S - A 0 S - 4 B - 4
52/60 200-P-991230-EN-05/04.2020
AP212
5 Circuits/valves option
For Technical features and availability please contact our Sales Department
EF
CF STATIC Static LS signal LSB01
LS
EF
CF DYNAMIC Dynamic LS signal LDB01
LS
Static LS signal
EF
CF STATIC + LSB02
check valve on CF line
LS
Dynamic LS signal
EF
CF DYNAMIC + LDB02
check valve on CF line
LS
EF Static LS signal
CF
STATIC + LSB03
relief valve on LS signal
LS
EF Dynamic LS signal
CF
DYNAMIC + LDB03
relief valve on LS signal
LS
EF
Static LS signal
CF +
STATIC LSB04
check valve on CF line
and relief valve on LS signal
LS
Dynamic LS signal
EF
CF +
DYNAMIC LDB04
check valve on CF line
and relief valve on LS signal
LS
200-P-991230-EN-05/04.2020 53/60
AP212
5.1.2 Load sensing valve lateral assembly position
LS
STATIC Static LS signal LSS01
EF CF
LS
DYNAMIC Dynamic LS signal LDS01
EF CF
Static LS signal
LS
STATIC + LSS02
check valve on CF line
EF CF
Dynamic LS signal
LS
DYNAMIC + LDB02
check valve on CF line
54/60 200-P-991230-EN-05/04.2020
AP212
6 Rotation changing instructions
For the AP212 pumps with unidirectional left (S) or right (D) Initial configuration “ Left” (S)
rotation (not for 287S-SAEB pump) it is possible to change Pressure
the rotation direction of the entire range without having to re
place any component. To ensure a good technical result,
we recommended in any case that such inversion should be
carried out at our factory.
Following we represented a procedure for the pump rotation
inversion, here in example a counter-clockwise rotation
pump (S). To obtain an clockwise-rotation (D) see the fol
Suction
lowing pictures/instructions.
Picture -1-
Picture -2-
Picture -3-
Suction Pressure
200-P-991230-EN-05/04.2020 55/60
AP212
7 Pumps seal kit NBR + HNBR standard type
The seal Kit code includes:
OR and shaft seal
Type Code
AP/APR212 200974001570
Tandem AP212 + AP212 NBR + HNBR (without shaft seal between the pumps) 200974001580
Tandem AP212 + AP212 + PAR NBR + HNBR (with shaft seal between the pumps) 200974001590
Minimum kit order quantity is requested: please contact our Sales Center.
56/60 200-P-991230-EN-05/04.2020
AP212
8 Product identification plate
MADE IN ITALY
Pump Weight Kg
AP-APR212/4.5 2.5
AP-APR212/6.5 2.6
AP-APR212/8.5 2.7
AP-APR212/11 2.8
AP-APR212/15 3.0
AP-APR212/19 3.2
AP-APR212/22 3.3
AP-APR212/26 3.4
N.B.: The weight refers to pumps with aluminium front cover and standard cast iron back cover.
200-P-991230-EN-05/04.2020 57/60
AP212
9 Application form
Date:
Contact:
Customer:
Location:
Target price:
Type of application:
with without
Intermediate cover
Radial load (N)
(with or without shaft seal)
Additional notes:
58/60 200-P-991230-EN-05/04.2020
AP212
200-P-991230-EN-05/04.2020 59/60
AP212
info.it@bucherhydraulics.com www.bucherhydraulics.com
E 2020 by Bucher Hydraulics S.p.A, I-42124 Reggio Emilia
All rights reserved.
Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. The
information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are subject to continual
improvement, we reserve the right to amend the product specifications contained in this catalogue.
Classification: 410.110.000
60/60 200-P-991230-EN-05/04.2020
AP212