PFD File

w.r.
“100 KLPD Grain Based Ethanol Plant along with 3.2 MW Co-
generation Power Plant”
Located at
Plot No. 10, Industrial Area, Nawanagar (Buxar), Bihar
Schedule: 5 (ga), Grain Based Distilleries Producing Ethanol, Cat-B2

(As per the Notification S.O. 2339 (E), dated:-16th June, 2021)
September-2021
Prepared By:-
M/s Bharat Plus Ethanol Pvt. Ltd.
House No. 193, Block- KD Pitampura, New Delhi-110034
Environment Consultant:-
Grass Roots Research & Creation India (P) Ltd.

(Accredited by QCI/NABET, GoI & ISO 9001:2015 Certified Co.)
Vide letter no. NABET/EIA/1821/SA/0110
Extension of Validity of Accreditation till November 02, 2021
[Vide letter no. QCI/NABET/EIA/ACO/21/1908 dated August 03, 2021
F-374-375, Sector-63, Noida, U.P.
Ph.: 0120- 4044630, Telefax: 0120- 2406519
Pre-Feasibility Report w.r.t 100 KLPD Grain Based Ethanol Plant along with 3.2 MW Co-
generation Power Plant located at Plot No. 10, Industrial Area, Nawanagar (Buxar),
Bihar
INDEX
S. No TITLE PAGE NO.

Chapter-1 Executive Summary 3-7
Chapter -2 Introduction of The Project 8-11
Chapter -3 Project Description 12-29
Chapter -4 Site Analysis 30-34
Chapter -5 Planning Brief 35-37
Chapter -6 Proposed Structure 38-41
Chapter -7 Rehabilitation & Resettlement 42
Chapter -8 Project Schedule & Cost Estimates 43-44
Chapter -9 Analysis Proposal 45
M/s Bharat Plus Ethanol Pvt. Ltd. Page 2

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CHAPTER - I
EXECUTIVE SUMMARY
1.0 INTRODUCTION
M/s Bharat Plus Ethanol Private Limited incorporated on 07.06.2021, has its Registered
Office at House No. 193, Block - KD Pitampura, New Delhi North West DL 110034. The
directors of the company are Mr. Vijay Kapoor, Mr. Girish Narang and Mr. Akhil Singhal.
Considering the potential of the latest Ethanol policy of government of India, M/s Bharat
Plus Ethanol Private Limited, has decided to set up a Greenfield project of distillery plant.
This proposal is for implementation of Production facilities for Ethanol based on grain
based raw material such as damaged grain feed stock, broken rice, maize, bajra & sorghum,
starchy materials etc., which will be used as raw material for operation, which are easily
available from the local market.
The salient features of the project are listed below in Table 1.1.
Table 1.1 Salient Features of the Project
1 Name of the Company M/s Bharat Plus Ethanol Pvt. Ltd.
Plant Location:
Registered Office
2
Plant & Admin Office Registered Office:
House No. 193, Block- KD Pitampura, New Delhi-
110034
Mr. Vijay Kapoor
3 Name of the Directors Mr. Girish Narang
Mr. Akhil Singhal
Schedule: 5 (ga), Grain Based Distilleries Producing
4 Proposed Sector
Ethanol, Cat-B2
5 Area of plant 20.0 Acres (8.09 Ha)
6 Topo Sheet No G45M3 (Project Site)
3 Shifts of 8 Hours each and 350 Days of operation in a
7 No. of Shifts
year
Grain Based Ethanol Plant of 100 KLPD along with
8 Installed Capacity
Co-Generation Power Plant of 3.2 MW
Final Product & By- Ethanol (100 KLPD)
10 Product DDGS- 47 TPD
CO2- 76 TPD
11 Cost of Project INR 129.50 Cr
12 Total Manpower 440 (330 permanent + 110 temporary)

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1.75 MW fulfilled by 3.2 MW Co-generation Power

13 Total Power Requirement
Plant
One Time Total Water Requirement to run the
distillery = 1495 KLD
Total Water Requirement for Process = 401 KLD
14 Total Water Requirement
(@4.0KL/ KL of Ethanol production)
Net water requirement including power plant of 3.2
MW = 571KLD (@5.7 KL/KL of Ethanol)
15 Major Raw Material Grain (primarily broken rice)
16 CER INR 1.295 Cr
1.1 ENVIRONMENT MANAGEMENT PLAN

Air Quality Management:
 Boiler will be installed with adequate stack height as per CPCB norms (60 m) and ESP
 CO2 generated during the fermentation process will be recovered by CO2 Scrubbers
and sold to beverage & packaging industry.
 DG Sets will have adequate stack height as per CPCB guidelines. Low sulphur diesel
will be used.
 All the internal roads will be asphalted.
 Online stack monitoring system will be installed.
 Greenbelt will be developed all around the plant boundary and within the plant
premises.
 Regular monitoring will be done to ensure that ambient air quality standards are
met all the time.
Water Quality Management
 The distillery will be based on “Zero Liquid Discharge”.
 During Grain Based Operation: Grain Slops (Spent Wash) will be passed through
centrifuge decanters for separation of suspended solids separated as Wet Cake (also
known as DWG – Distillers Wet Grains). Thin Slops from the Decanter Centrifuge will
be partly recycled back to process (20% to 35%) and the balance will be fed to Thin
Slop Evaporation Plant for concentration of remaining solids to form Syrup (35%
TS). DWGS Drier: The Wet Cake and Syrup mixture (Distillers Wet Grains Soluble -
DWGS) will be dried in Steam Tube Bundle Dryer for producing DDGS with 8-10%
moisture (max.). The DDGS will be utilized as Cattle, poultry and fish feed
ingredients.

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 The process condensate will be treated in condensate treatment plant. The treated
water will be recycled back in cooling tower makeup.
 Domestic waste water generated from the plant will be treated in soak pits.
 Rain Water harvesting will be done within the plant premises.
Noise Management
 Personal Protective Equipment like earplugs and earmuffs will be provided to the
workers exposed to high noise level.
 D.G. sets will be provided with acoustic to control the noise level within the
prescribed limit.
 Proper maintenance, oiling and greasing of machines at regular intervals will be
done to reduce generation of noise.
 Greenbelt of appropriate width inside the plant premises and at the plant boundary
will be developed.
 Regular monitoring of noise level will be carried out and corrective measures in
concerned machinery are also being done.

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Solid & Hazardous Waste Management

 During Grain based operation: Solid waste from the grain based operations generally
comprises of fibres and proteins in the form of DDGS, which will be ideally used as
Cattle Feed. Yeast sludge will be sent to the sludge drying beds or may be added to the
wet cake.
 Ash from the boiler will be given to brick manufacturing unit.
 Used oil & grease generated from plant machinery/gear boxes as hazardous waste will
be sold out to the CPCB authorized recyclers.
Greenbelt Development & Plantation
 Out of the total plant area of 20.0 Acres, green area is 6.6 Acres i.e. ~33 % of the total
plant area will be developed under greenbelt & plantation.
 Native plant species will be planted in consultation with local horticulturist.
 Greenbelt development along with the road & plant boundary attenuates noise level;
arrest dusts and improve the environment in plant-surroundings.
Odour Management
 Adequate greenbelt all around the periphery of the plant.
 Efficient CO2 scrubbing to avoid carryover of alcohol vapours & other fumes.
 DWGS dryer will be installed for complete drying of solids.
 Better housekeeping, hygienic conditions will be maintained inside as well as
surrounding areas of the plant.
 Regular use of disinfectants in the drains to avoid generation of putrefying
Microorganisms.
The details of the proposed investment on Environmental Protection measures are given
below in table 1.2.
Table 1.2 Investments on Environmental Protection Measures
S. No Particulars Capital Cost Annual Recurring
In Rs lacs Cost in Rs lacs
1 Air pollution control system (ESP/Bag filter) on
80 16
26 TPH low pressure boiler
2 Scrubbing system, compressing system,
liquefying system and storage for CO2 removal 40 8
3 Treatment system for spent wash, DWGS

centrifuge decanter, DDGS dryer for ZLD system 50 10
4 Condensate Polishing unit for water treatment

25 5
and recycle

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5 Rainwater harvesting systems 12 2.5

6 Occupational Health Management 5 1
7 Noise Reduction Systems 4 1
8 Green Belt Development 10 2
9 Environment monitoring - 5
10 Environment management cell - 10
11 CER 129.5 -
Total 355.5 60.5

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CHAPTER – 02
INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 IDENTIFICATION OF PROJECT & PROJECT PROPONENT.

M/s Bharat Plus Ethanol Pvt. Ltd, the project proponent, proposes to install a green field
project of grain based distillery to produce ethanol for blending with petroleum. Since the
location of proposed project site in agriculturally prominent area of Bihar, it is intended to use
grain as raw material. Following facilities are proposed: -
Table: - 2.1 Plant Configuration
SL. No Facility Capacity
1 Grain Base Distillery Plant Facilities 100 KLPD
2 Co-Generation Power Plant (26 TPH) 3.2 MW
Project Promoters
M/s Bharat Plus Ethanol Pvt. Ltd. is a joint venture of five directors as given in below table:-
Table: - 2.2 List of Promoters
S. No. Directors Background
Aged about 46 years, he is a graduate in Commerce. He is

Director in one Company namely Gemini Stearates Private
Limited since 2008. He has vast knowledge in Marketing of
Ethanol and other Chemicals in domestic market. He has
1 GIRISH NARANG
fifteen (15) year experience in production of Chemicals. His
vast knowledge, experience on management skills will be
fully exploited for the smooth running of the Company and
its core activities.
Aged about 65 years, is the driving force and guiding factor
in setting up the distillery. He is a Graduate from University
of Delhi. He is Director in two Companies namely Sahyog
Township Private Limited & Decent Securities Private
2 VIJAY KAPOOR
Limited. His vast knowledge of the industry especially on
Real Estate and Finance and experience on management
skills will be fully exploited for the smooth running of the
Company and its core activities.
Aged about 42 years, he is a graduate in Commerce. He is
Partner in three firms namely Partner Alpha Homes
Construction Company, Partner Vandana Timber SS traders
3 AKHIL SINGHAL
leader in timber business, Armarious Modular Furniture
Kitchen wardrobes. He has vast knowledge in Marketing of
Timber in domestic market. He has twenty five (25) year

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experience in production of Timber. His vast knowledge,

experience on management skills will be fully exploited for
the smooth running of the Company and its core activities.
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The present proposal is to set up a distillery using grains as raw material. The product ethanol
is intended for use in blending with petrol under EBP Programme. The project is
predominantly grain based and is environment friendly. It will use renewable sources of
energy (biomass) to meet power requirement. CO2 will be the by-product which will be
collected, liquefied stored and sold to other users.
Mostly broken rice, Maize, Millet and Sorghum or mixed grains will be used as raw material in
the distillery units which is easily available from the local market.
“The project falls under Category ‘B2’ of Schedule 5 (ga), as per the Notification S.O. 2339
(E), dated:-16th June, 2021 and will be appraised by EAC (Industry-II), MoEFCC, New Delhi”
2.3 NEED OF THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/OR REGION.
Fuel Ethanol is basically used for blending petrol supplied by Oil marketing companies (OMCs).
The proposed project will contribute to narrow the gap of demand/ supply of Indian made
Fuel ethanol. Govt. of India has mandated 10% blending of Ethanol in Petrol by 2022 so as to
reduce dependence on imported Crude Oil and to provide a cleaner fuel. The project will help
fulfilling the demand for Ethanol. In addition it, this will also provide employment.
This will also increase income of farmers as other feedstock such as cereals like rice, wheat,
barley, corn etc., to be used for production of Fuel Ethanol which will benefit a large population
of farmers. GOI is encouraging projects to produce ethanol from grains.
2.4 DEMAND – SUPPLY GAP
Currently the petrol sold in the country has above 5% of ethanol, Biofuel extracted from
various locally available sources. India is on the path of achieving a 10% blending target by
2022 which is at present approx. 5% only. In addition, Government of India has also fixed a
target of 15% blending of fuel ethanol with Petrol by 2026 and 20% blending by 2030.
Government of India is also planning to prepone the achievement of 20% blending target by
year 2025. India is one of the largest importers of crude oil. The indigenous production of
ethanol and its increasing blending in petrol will keep reducing this requirement of imported
crude oil. As per the survey, blending of 20% ethanol with petrol can help to create economic
activity of over Rs. 1 lakh Crore every year in the country and save precious foreign exchange.

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Figure:-2.1 Ethanol Demand Scenario
2.5 IMPORTS VS. INDIGENOUS PRODUCTION

India is self-sufficient in its requirement of ethanol hence there is no import requirement.
2.6 EXPORT POSSIBILITY
The proposed quantity is expected to be consumed in India only and no export potential is
envisaged.
2.7 DOMESTIC / EXPORT MARKETS
Ministry of Petroleum & Natural Gas (MoP&NG) vide its notification dated 20th September,
2006 directed the Oil Marketing Companies (OMCs) to sell 5% Ethanol Blended Petrol subject
to commercial viability as per Bureau of Indian Standards specifications in notified 20 States
and 4 UTs with effect from 1st November, 2006. The additional 10 States included Delhi,
Himachal Pradesh, Madhya Pradesh, Chandigarh, Kerala, Rajasthan, West Bengal, Odisha, Bihar
and Jharkhand. Market places such as New Delhi, Ghaziabad, Chandigarh, Pune, Surat and
Vadodara as well as chemical industries of Uttarakhand, Uttar Pradesh & Haryana which are
the potential domestic market for ethanol.
This program has been extended to whole of India except Union Territories of Andaman
Nicobar and Lakshadweep islands with effect from 1st April, 2019, wherein OMCs sell petrol
blended with ethanol up to 10%. Thus, the demand of ethanol within India is such that the
production of it will be consumed domestically. At present no export is envisaged.
2.8 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE TO THE PROJECT

The unit will need Technical qualified personals for organizing the production and then several
skilled workers for operating the unit and for working in workshop, etc. Besides all these types

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of workers, a number of semiskilled and unskilled workers will also be required for peripheral
activities like transport, logistics, engineering, Services, commercial services etc. Total
manpower required for the project is 440 person including 330 Persons as permanent and 110
Person as temporary.
Besides the production staff, some more manpower shall be needed for administrative
purposes. The local untrained manpower also will be trained to slowly take up to the
Semiskilled and Skilled tasks. Initially the unskilled labor will be deployed from local area only.
Subsequently they will be trained to take up higher responsibilities.

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CHAPTER - 3
PROJECT DESCRIPTION
3.1 TYPE OF PROJECT INCLUDING INTERLINKED & INTERDEPENDENT PROJECTS.

Company proposed Greenfield Project for grain based distillery project of 100 KLPD along
with Co-Generation Power Plant of 3.2 MW at Plot No. 10, Industrial Area, Nawanagar (Buxar),
Bihar.
The proposed project falls under Category “B-2” As per the Notification S.O. 2339 (E), dated:-
16th June, 2021 by the Ministry of Environment, Forest and Climate Change, New Delhi and
requires Environment Clearance from MoEF&CC.
The proposed project is not interlinked with any other project.
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND
PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH COORDINATES.
3.2.1 Plant Layout
The project site layout, the study area map and the area around 500 Meter radius from plant
site are attached below (Figure 3.1 to 3.3).
The layout of the plant has been developed taking into following considerations:
 Easy availability of raw material and water,
 Sufficient space for storage of raw materials and finished products, Green belt,
plantation,
 RWH & space for pollution control facilities will be provided. Process will be
consolidated into comprehensive production units. The major utilities and service
(facilities available for the project.) will be provided.

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Figure 3.1: Layout Plan (Preliminary Plan)

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Figure: 3.2- Study Area Map

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Figure: 3.3- 500 Meter Google Image
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE
PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GONE INTO
SHOULD BE HIGHLIGHTED
No alternative site has been considered as the project site has been allotted by BIADA for
establishment of Ethanol Plant. The proposed site has been acquired by the company keeping in
mind following mentioned factors:
 Availability of adequate flat land for the proposed plant and its rational future
expansion.
 Raw material availability & markets for both products & by-products within the state.
 Proximity to finished goods market.
 Existence of road/Rail connection in the vicinity for transportation of incoming &
outgoing materials.
 Availability of industrial infrastructure facilities, e.g., power, water & skilled
personnel.
 No forest present within study area.

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 No NP/WLS, Tiger reserve and elephant corridor present within study area.
3.4 SIZE OR MAGNITUDE OF OPERATION

M/s Bharat Plus Ethanol Pvt. Ltd. is proposing 100 KLPD Grain Based Ethanol Plan along with
Co-Generation Power Plant of 3.2 MW at Plot No. 10, Industrial Area, Nawanagar (Buxar),
Bihar.
The process includes basic raw material requirement, process equipment, raw material and
product storage, utilities & services, infrastructure facilities & management of waste i.e.,
generation, their quantity, treatment & safe disposal. Environmental Control Units like bag
filter and Effluent Treatment Plant based on zero liquid discharge.
The plant configuration is given below in Table 3.1.
Table: 3.1 Plant Configurations
SL.No Units Proposed Capacity
1 Installed Capacity Grain Base Distillery of 100 KLPD
2 Major Raw Material Grain (primarily broken rice)
Ethanol (100 KLPD)
Final Product & By-Product
3 DDGS- 47 TPD
CO2- 76 TPD
4 Co-Generation Power Plant (1 3.2 MW
x 26 TPH-AFBC)
3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS (A SCHEMATIC DIAGRAM/FLOW
CHART SHOWING THE PROJECT LAYOUT, COMPONENTS OF THE PROJECT ETC).
As part of this project, the following facilities will be established:
A) Grain Storage Silos, Cleaning, Handling and Milling Section
Grain is received from various sources and is pre-cleaned off stones, husk, etc. and then stored
in specially designed storage silos or in bags in storage yard. Grains are continuously lifted
from the bottom of the silos, screened and followed by removal of stones in de-stoner and iron
matters in magnetic separators. Cleaned Grains are then milled using dry milling process in
Hammer Mills. The flour is fed through the bucket elevator and conveyed to the flour silo.
B) Liquefaction Section
Grain flour is mixed with recycle streams and water in Pre-masher and slurry is fed to
Liquefaction tank. Required temperature is maintained by applying steam through steam
sparger in liquefaction tank. The cooking process, accomplished in the above manner, converts
the slurry into a hydrated, sterilized suspension (as starch molecule is solubilized) and is
therefore susceptible to enzyme attack for liquefaction. The liquefied mash is cooled in slurry
cooler and transferred to Fermentation section.

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C) Fermentation Section
The purpose of fermentation is to convert the fermentable substrate into alcohol. To prepare
the mash for fermentation, it is diluted with water. Yeast is added in sufficient quantity to
complete fermentation to produce alcohol. At the start of the cycle, the Fermenter is charged
with mash and contents of the Yeast Activation Vessel (Pre-fermenter). Significant heat release
takes place during fermentation. This is removed by passing the mash through heat exchangers
to maintain an optimum temperature. The recirculation pumps also serve to empty the
Fermenters into Beer Well. CO2 evolved during fermentation carries along with it some
entrained alcohol. This CO2 is taken to a CO2 scrubber where it is washed with water to
remove the entrained alcohol. The scrubbed CO2 can then be taken to CO2 plant or vented out.
After emptying of Fermenter, it is cleaned with CIP using cleaning nozzles. After CIP Fermenter
is ready for next batch to be filled.
D) Distillation
Multi-Pressure Pre-heated fermented wash is fed into a series of distillation columns to
increase the alcohol concentration and remove various impurities
Distillation – (Wash to Ethanol Mode)
Following Columns will be under operation
 Analyser Column
 Degasifying Column
 Rectifier cum Exhaust Column
 Alcohol Scrubber
Molecular sieve dehydration plant (MSDH):
The Fermented wash is preheated in a fermented wash pre heater and fed to the analyzer
column. The vapors of the analyzer are fed to pre-rectifier column. Bottom liquid from pre-
rectifier column is fed to stripper column. Impure spirit and fuel oil liquid streams from
various columns are introduced in recovery column for processing. Steam is supplied at the
bottom of R/E column re-boiler, simmering column re-boiler and direct steam sparging is done
in the recovery column.
For the ethanol production top product of pre-rectifier is fed to purifier column whereas
bottom liquid is fed to impure spirit purification column. Alcohol from the top of purifier
column as well as fused oil draws from pre-rectifier are fed to recovery. Final alcohol cut is
taken from the top of impure spirit purification column whereas ethanol is drawn from the
bottom of the simmering column.
Rectified Spirit containing at least 95% v/v alcohol is pumped from RS feed tank to
dehydration section for further purification to produce ethanol suitable for blending.

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Superheated hydrous alcohol vapors are sent to twin adsorbent beds. The twin adsorbent beds
operate in cyclic manner. Twin beds are provided to allow for bed regeneration to ensure
continuous operation. While one bed is in dehydration mode, the other is in regeneration
mode. The Adsorbent Bed will absorb moisture present in feed vapors and dehydrated alcohol
vapors are released from bottom of the bed.
The vapors are passed through condenser where vapors are condensed. Condensed product
alcohol (@ 99% v/v strength as required for fuel blending) is collected in product receiver.
Ethanol is now suitable for petrol blending, is stored and dispatched to oil companies unit for
blending with petrol.
E) Decantation:
Spent wash after distillation is fed to Centrifuge Decanter for separation of suspended solids.
Wet cake is removed from bottom of Decanter.
Thin slops from decanter are partly recycled into the process and rest is evaporated for further
concentration. The concentrated thin slops called as Syrup is mixed with Wet cake and sold in
wet form as cattle feed (DWGS).
Alternatively the entire mixture can be dried in a DWGS Dryer and then sold in dry form as
Cattle feed (DDGS).
F) Integrated Evaporation
The suggested treatment scheme is a Multi Effect Evaporation Plant for Thin Slop Evaporation.
Shell & Tube type Evaporators with highly efficient liquid distributor working on the principle
of Falling Film and Forced circulation Evaporation are being used. The product at the desired
concentration of 30% w/w Total Solid is obtained at the outlet of the final effect. Each effect is
provided with recirculation cum transfer pumps. The condensate from surface condensers is
collected in a common condensate pot. The condensate is transferred for further treatment by
using centrifugal pump. The system operates under vacuum. Water-ring vacuum pumps are
used to maintain a desired vacuum. Cooling water from cooling tower is used in the surface
condensers for condensing the vapours.
G) DWGS Dryer Section
Wet distiller’s grains shall be fed into the dryer housing at controlled rate through a suitable
feeding system. The Rotary Bundle is enclosed in an insulated dryer housing and on its outer
flights are fixed. Dry, saturated steam is to be supplied to the bundle through rotary joint at one
end & the condensate is discharged through rotary joint mounted of another end. During the
course of rotation, these flights pick up the material and shower them on to the tube bundles.
The heat transfer is primarily by conduction. The water vapors are exhausted through an
Exhaust Blower & passed through a cyclone separator for separating fines. Dry product
partially recycled back to feed conditioner for feed conditioning through Product Screw &
Recycle Conveyor. Entire operation of the Dryer is controlled through Local Indication cum
Control panel.

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H) Process Condensate Treatment Section

The process condensate from the evaporation section is treated in this unit and this treated
condensate is then recycled back to process thus reducing the fresh water consumption.
I) Condensate polishing unit:
The rejects from various treatment plants like DM water plant and cooling tower blow down,
condensate from MEE, condensate from dryer etc., will be collected in the collection tank and
treated to recover and reuse maximum possible quantity of water and ensure zero discharge.
All streams collected in the tank, first fed to the clarifier in which chemical treatment (lime and
dolomite treatment) will be given to remove suspended solids, hardness and silica. After this
chemical treatment clarified water is first filtered through media-based filter and sent to
membrane process system consisting of Ultra Filtration and Reverse Osmosis (RO). RO
permeate is recycled back to process. R O rejects will be sent to PCTP.
Figure: 3.4- Process Block flow diagram of Grain based Distillery
Co-Generation Power Plant (3.2 MW) operations

General principle of boiler: - Steam boiler (AFBC)
This Boiler (1 x 26 TPH) will operate mainly to feed steam to Distillery and 3.2 MW power
generation from Turbine. Proposed 3.2 MW co-generation plant consists of a high pressure
water tube steam boiler extraction cum condensing steam turbine. Fuel in the steam boiler will

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be burnt with the help of air in the boiler furnace. Water will be circulated in the boiler drum
and tubes thus getting heated by the flame burning in the boiler furnace. Water comes out of
the boiler drum located at the top of the boiler as steam. Flue gases rise in the boiler furnace
and come in contact with the steam coming out of boiler drum. Steam after coming in contact
with flue gases gets heated up further thus getting superheated. Super-heated steam leaves the
boiler in a pipe. Flue gases after super heating the steam pass through economizer where they
pre-heat the boiler feed water before it enters the boiler drum. After economizer, flue gases
pass through air pre-heaters where they heat the air which is fed to the boiler furnace for
burning the fuel. After air pre heaters flue gases pass through ESP where the dust particles are
collected. The dust is collected from here.
High pressure superheated steam from boiler is passed through a steam turbine, which is used
for distillery process operations. While passing through the turbine, the high pressure and
temperature steam rotates the turbine rotor and an electric alternator mounted on the same
shaft. Electric power is generated by the alternator. This electric power generated is consumed
in house i.e., for running the distillery and utilities like boiler auxiliaries etc. Surplus power will
be exported to Grid.
Figure:- 3.5 Process flow chart for Proposed Co-generation Power Plant
The list of major Process equipment and machineries is given below in Table 3.2.
Table: 3.2 List of Major Process Equipment & Machineries
Grain based distillery
SL.No Description
1 Grain Crushing Mill
2 Liquefaction Tank Agitator (I)

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3 Slurry tank Agitator

4 Liquefaction Tank Agitator (II)
5 Distillation plant
6 Multi effect evaporator
7 DDGS Rotary Dryer
8 Decanter-SGDM-405
9 Decanter-NX-4050
10 DDGS Crushing mill
11 CPU/RO system
Co-generation power plant
12 Co-gen boiler
13 TG Set, Stack, ESP,ID Fan, FD Fan, SA Fan
14 Transformer, DCS
15 Electrical HT & LT
16 Air Compressor
17 Fuel & Ash Handling
18 Fire Fighting System
Ethanol Plant Effluent Treatment Scheme - Process Condensate Treatment Plant
Quantity of effluent from industrial process Capacity of CPU
439 KLD 530 KLPD
Membrane based Process Plant is proposed to be installed for treatment of Evaporator
Condensate & Lease waste water. The proposed Condensate Polishing Unit will comprise of
following unit process & equipment
 Filter Feed Pumps
 Dual media Filter
 Activated Carbon Filters
 Micron Filters
 RO
 Degasser Tower
 Treated Water tank

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Figure: 3.6 Block diagram for Condensate Polishing Unit (CPU)
Table: 3.3 Characteristics of untreated and treated effluent
Particular CPU Inlet CPU Outlet

pH 5.50-6.0 7-8
Total Suspended Solids (mg/l) 300 25-35
BOD(mg/l) 350 <10
COD (mg/l) 1800 <100
Description of Mitigation Measures

The mitigation measures given in this section are for management of the emissions, effluents,
solid and hazardous waste generation from the project to meet the environmental standards
and environmental operating conditions.

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Table: 3.4 Mitigation Measures

SL. Project Activity Aspect Mitigation
No.
1 Transportation Dust generation  Paved Road
 Speed limit in plant premises
 Control for vehicular movement
 Water sprinkling
 Vehicles should be PUC certified
 Greenbelt & plantation on both sides
of the internal roads & plant boundary
Increase in number  Flow of vehicles to be maintained
of vehicles  Maintenance of parking area
2 Fermentation Generation of CO2  CO2 generated during the fermentation
process will be recovered by CO2
Scrubbers and sold to beverage &
packaging industry.
Generation of yeast  In Grain based operation, mixed with
sludge wet cake (DWGS) and passed through
dryer (DDGS).
3 Multi Pressure Generation of  In Grain based operation, spent wash
Distillation, MEE spent wash will be treated by decanter, MEE &
And cooling dryer and DDGS obtained will be used
tower as cattle feed.
Spent Lees  Reused in Process
MEE condensate &  Treated water will be recycled
cooling tower blow
down
Generation of wet  DWGS passed through dryer and
cake converted into DDGS.
4 Boiler Operation Particulate matter  Installation of ESP with adequate stack
&gaseous emission height
 Covered storage for fuel
Generation of noise  Use of earmuffs, earplugs & ear
defenders
 Maintenance of equipment
 Insulated enclosures
 Greenbelt development at project
boundary
Boiler ash (Solid  Fly ash will be stored in silo by
waste) pneumatic system
 Ash will be supplied to nearby brick

Bihar
manufacturers
5 ETP and soak Spent wash lagoon  Well-designed HDPE lined lagoon
pits ETP
6 Storm water Rain water losses  Rainwater harvesting will be practiced
Soil erosion for conservation of water.
 Runoff and retention pond
3.6 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE,
MARKETING AREA OF FINAL PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL AND
FINISHED PRODUCT.
The basic raw material for the manufacturing of Ethanol will be Grain such as damaged grain
feed stock; broken rice and Corn/maize will be used as raw material which is easily available
from the local market.
The raw material for the boiler fuel will be various biomasses such as Rice Husk/paddy straw/
cow dung/poultry waste etc.
Table:-3.5 Raw Material Requirement
SL. Particular Qty/Day Qty/Annum Storage Mode of
No Transportation
1 Grain (primarily
broken rice) 226 TPD 82,672 TPA Silo & Through Grain
Godown suppliers By road
Process Chemicals
SL.No Particular Qty Qty Storage Mode of
(Kg/day) (Ton/An Transport
num) ation
1 Solid form packed in 30 From local
Sodium
500 182.5 kg bags & stored in market
Hydroxide
godown by Markets
2 Liquid form packed in by road
Nutrients 275 100.38 cans and stored in
godown
3 Liquid form packed in
Alfa Amylase
53 19.35 cans and stored in
Enzyme
godown
4 Solid form packed in 25
Amyloglucozyda
60 21.9 kg bags & stored in
se Enzyme
godown

Bihar
5 Liquid form packed in

Antifoam Agent 53 19.35 drums and stored in
godown
6 Yeast (Active Solid form & packed in
Dry Yeast/ 53 19.35 bags and stored in
Distiller's Yeast) godown
Fuel for Boiler (26 TPH)
From
1 Rice Husk 172 62,780 Covered Shed Nearby
Rice Mill
3.7 RESOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT, IF

ANY, SHOULD BE BRIEFLY OUTLINED.
Water as a resource will be recycled at each possible step of the process and latest technology
and methodology will be adopted to conserve and reuse the resources.
Rain Water Harvesting:
Runoff Calculation = Rain Water Harvesting:
Roof top area available for rain water harvesting: 38,028 m2
Runoff Water from roof top = 38,028 x 1.0 x 0.9 = 34225.2 m3/hr
Total Green Area = 26709 m2
Runoff water from Green Area = 26709 x 1.0 x 0.2 = 5341.8 m3/hr
Total Road & Paved Area = 7500 m2
Runoff Calculation = 7500 x 1.0 x 0.7 = 5250 m3/hr
Total Rain water can be harvested in Monsoon season (120 days) = 34225.2 + 5341.8 + 5250
= 44817 m3/ hr say 80% of this rain water will be used during distillery process (considering
20% evaporation and other losses) = 35853.6 m3.
Total water consumption of distillery in normal operation = 665 KLPD or 242725 m3/year
Thus total water saved by the company in year = 35853.6/242725 = 14.77% say 15%/year
Hence, total percentage saving due to rain water use =15% Per year and total water will
be reused in distillery process.
3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/ POWER REQUIREMENT AND

SOURCE SHOULD BE GIVEN

Bihar
One Time Total water requirement for the project will be 1495 KLD which will be further
reduced through recycling & reuse of 1095 KLD. Total fresh water demand for distillery
operation is 401 KLD @4KL of water/KL of Ethanol. Net fresh water requirement including
power plant of 3.2 MW is 571 KLD @5.7 KL/KL of ethanol production, which will be sourced
from ground water augmented with rain water. The applications for permission of withdrawal
of ground water has been submitted to CGWA vide application no 21-4/924/BR/IND/2021
dated 12.09.2021.
Table 3.6 Water Balance & Fresh Water Requirement
Total Water Inputs - First Run 1495 KL/ DAY
Total Water Outputs - First Run 1495 KL/ DAY
Total Water Recycle (1-7) 1095 KL/ DAY
Net Fresh Water / Day - Distillery 401 KL/ DAY
Additional for Power Plant
Power Turbine Ct Make-Up Water 155 KL/ DAY

Domestic Use - Drinking Water &
15 KL/ DAY
Toilets
Total Daily Fresh Water 571 KL/ DAY

Pre-Feasibility Report w.r.t 100 KLPD Grain Based Ethanol Plant along with 3.2 MW Co-generation Power Plant located at
Figure: 3.7- Block diagram for Condensate Polishing Unit (CPU)

Bihar
Power demand:
During operation phase power requirement will be 1.75 MW /Day and will be fulfilled by 3.2
MW Co-generation power plant within the project site. Surplus power will be connected to State
Grid. For emergency, 1 DG set of 500 KVA will be installed within the plant area.
3.9 QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR
THEIR MANAGEMENT/DISPOSAL
 The project will be based on “ZERO LIQUID DISCHARGE”.
 Fresh water requirement of the project will be met by ground water. Efforts will be made
to conserve as much water as possible by recycling and reusing waste water.
 DWGS will be fed to Dryers operating on steam and is dried to make it DDGS – Distillers
Dried Grain with Solubles.
 Process condensate will be cooled and collected into an equalization tank with sufficient
residence time. After equalization, this process condensate will be fed for Ecophotox and
after treatment it will be used for greenbelt development within the complex.
 Solid waste from the grain based operations generally comprises of fibers and proteins in
the form of DDGS, which will be ideally used as cattle feed.
 Ash from the boiler will be given to brick manufacturing unit.
 Used oil & grease generated from plant machinery/gear boxes & D.G. Set will be partly
used in oiling & greasing as lubrication of external parts of machinery & partly will be sold
to the CPCB authorized recycler.
Table:-3.7- Solid and Hazardous Waste
Type of Waste Quantity Storage Utilization/ Disposal

(TPA)
DDGS – (by product) 15,345 Covered shed Sold as Cattle Feed, Poultry &
(Dried distillers’ Fisheries
grains with soluble)
Ash from boiler 13,068 Silo Sold to Bricks manufactures in
nearby area
Waste papers/Boxes 2.5 Covered shed Sold to recyclers
Used Oil 1.0 KL HDPE drums in Used for oiling the machine in
covered shed house and balance will be
given to authorized re-cycler
Spent Resin from 0.6 KL HDPE drums in Given to authorized re-cycler
DM Plant covered shed

Bihar
CHAPTER-04
SITE ANALYSIS
Figure: 4.1- Project Site location

Bihar
4.1 CONNECTIVITY
The proposed site has good connectivity with the rail and road.
 Road Connectivity: Plant site is well connected to NH-120 at about 0.25 km in W
direction and NH-319 is at 6.5 km towards SE direction. The site is suitably located
with respect to availability of raw material, water, road network, skilled/semi-
skilled/unskilled and professional manpower etc. All communication facilities such as
telephone, telefax & internet are available in the vicinity of the plant site.
 Rail Connectivity: The nearest railway station is Dumraon Railway Station 18.8 km in
NNW direction.
 Airport: Nearest airport to the project site is Jayprakash Narayan International
Airport is 92 km away towards E.
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP.
Total land is 20.0 Acres or 8.09 Ha and current land use is industrial land. Total land is
under the possession of company. The tentative land area statement of proposed project is
given as below:-
Table: 4.1 Land Break-up
Land use Area (Ha)

Parking area 0.81
Green belt 2.67
Area under roads 1.21
Plant and machinery 1.62
Miscellaneous 1.78
Total land area 8.09
4.3 TOPOGRAPHY (ALONG WITH MAP)
Buxar district is located in the southwestern part of the state of Bihar, bordered
by Rohtas and Kaimur districts to the south, and by Bhojpur district to the east. To the north
and west, respectively, the Ganges and Karmanasa Rivers form the boundary with the state
of Uttar Pradesh. In Uttar Pradesh, the district of Ballia is to the north and west of Buxar and
that of Ghazipur lies to the west.
Buxar district covers an area of 1,703 km2, roughly 1.8% of the total area of Bihar, making it
the 30th largest district in the state by area. Much of the district consists of an alluvial plain,
gently sloping downward toward the northeast, with a height ranging from 71m above sea
level in the south to 66m in the north. The soil consists of ustifs, ochrepts, orthents, fluvents,
and psamments.
The district formerly had large areas of forest cover, but deforestation caused by clearing
land for agriculture has significantly reduced its area. This has also caused wildlife in the
area to dramatically decline in numbers. Common trees in the forests of Buxar district
Bihar
are mango, seasum, mahua, and bamboo. Their main human use is as firewood. Additionally,
long jhalas grass grows near the Ganges and is used to make roofs for kuccha houses.
4.4 Existing Land Use Pattern (Agriculture, On-Agriculture, Forest, Water Bodies
(Including Area Under CRZ), Shortest Distances from The Periphery of The Project to
The Periphery of The Forests, National Park, Wild Life Sanctuary, Eco Sensitive Areas,
Water Bodies (Distance from The HFL Of the River), CRZ In Case of Notified Industrial
Area, A Copy of The Gazette Notification Should Be Industrial Area A Copy of The Gazette
Notification Should Be Given.
Total plant area i.e. 20.0 Acres has already been acquired by the company. HFL of nearest
main river is 70 mtr.
List of the Water bodies present in Study Zone: -
Kao River = Approx. 3 km towards South
Thora River = Approx 4.8 km towards SW
Chher River = Approx. 9.0 km towards E
“No national park/Wild life sanctuary present within the 10 km radius of the project
site”

Bihar
Figure: 4.2 Digital Elevation Map
Table: 4.2 Land Use/ Land Cover Analysis of 10 km radius
Land use/ land cover Area in ha. Percentage (%)

Settlement 3780.81 11.61
Water Bodies/Dry Channel 203.49 0.625
Open Scrub 38.77 0.12
Vegetation 122.15 0.375
Agriculture Land 28410.85 87.27
Total 32556.07 100

Bihar
Figure: 4.3 Land Use Map
4.5 EXISTING INFRASTRUCTURE

The plant area is as per revenue detail is non-forest land. There is no village or human
settlement in the plant area. No existing infrastructure within the plant area. The proposed
site is an undeveloped land which does not include forestry, water bodies (including CRZ) etc.
4.6 SOIL CLASSIFICATION
There are mainly three types of soil found in the district:
a. Recent Alluvium Soil (Levee Soil) - It is found along the banks of the river Ganga. It is a
new alluvium calcareous soil and white to light grey in colour. It is light in texture and has
medium to high fertility. The pH varies between 6.6 and 7.5. Main crops are Maize, sugarcane,
Wheat, Gram and other Rabi crops.
b. Tal Soil (Kewal soil) - It is found in south of the levee soil. It is light to dark grey in colour
and very fertile. Its water retention capacity is high. Its texture ranges from medium to heavy
and pH varies between 7 and 8. This soil is suitable for Rabi crops, Wheat, Gram, Peas and
Barley etc.

Bihar
c. Old Alluvium Soil - It is a combination of Kewal soil and clayey soil. According to textural
analysis clay is the dominant particle of this soil. It covers the central part of the district,
which is free from floods. pH value ranges from 7 to 8.5. Its colour is reddish yellow to grey.
The fertility of this soil is low to medium in upper layer, and medium to high in the lower
layers.
The content of Zinc is very poor in this soil and hence, it requires Zinc Sulphate to maintain its
fertility. The main crops grown in this soil are paddy, wheat, gram and linseeds.
4.7 CLIMATIC DATA FROM SECONDARY SOURCES.

The westerly wind accompanied by dust storms around middle March marks the beginning of
the summer season. During May-June the ambient temperature raises upto 450C. The winter
starts towards the middle of October and during January-February ambient temperature dips
down to 40C. The average annual rainfall is 1021 mm. Nearly 85% of annual rainfall is due to
Southwest monsoon (active between June to September.
4.8 SOCIAL INFRASTRUCTURE AVAILABLE.

Nearest village is Amirpur Village ~ 0.9 km in ESE direction. There are primary schools,
School, dispensaries, hospitals, railway station, colleges, market places of worship in nearby
area of the project site. Most of the villages are electrified. Telephone, Medical facilities and
Telegraph facilities are available in the nearby towns.
Table: 4.3 Social Infrastructures
S. No Location Direction Distance (KM) Category
1 Jwahar Navodaya Vidyalaya NW 0.25 School
2 Amirpur Village Primary &
Middle School SE 0.8 School
3 Muncipal Hospital W 0.4 Hospital
4 Govt. Hospital Kesath Village ENE 3.8 Hospital
5 Shri Radha Krishna Temple SSE 0.35 Temple
6 Shiva Temple Bisene Gaon E 1.35 Temple
7 ITI Sonbarisa E 9.4 Institute

Bihar
CHAPTER – 05
PLANNING BRIEF
5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND TRANSPORTATION
ETC.) TOWN AND COUNTRY PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION.
Proposed industry is a grain based distillery. Facilities required for the project will be provided
as per requirement. Transportation of raw material and final product will be done via existing
road network and cement concrete road will be developed within the plant premises.
Proposed project activities will be started after getting statutory clearance form related
authorities. The project will be completed in 2021-2022. Further proposed project activities
will be carried out in compliance with all the rules and regulation of statutory authority and
provide the control measure and devices to achieve the standard norms.
5.2 EMPLOYMENT & POPULATION PROJECTION
The industry will provide permanent employment to about 330 people and about 110 people
will get temporary employment through the project. So, total employment potential of the
project will be about 440 persons. Since the plant is located in the Buxar district in which
trained manpower are already available therefore the employment will be mostly given to
local people therefore there is not going to be any substantial increase in the population of
local villages. However, due to increase economic growth the local youth will get employed and
additional population influx of around 200-300 people in the 10 km radius of plant can at best
be estimated, which includes the addition of persons dependent on the job seeking persons.
5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.).
Total land is 20.0 Acres or 8.09 Ha . This land is sufficient for the setup of the Green Field
Grain based distillery project. 33.0% land has been earmarked for plantation and greenbelt as
per standard norms. Table below gives the % area used in the plant. The tentative land area
statement of proposed project is given as below:-
Table: 5.1 Land Break-up
Land use Area (Ha)

Parking area 0.81
Green belt 2.67
Area under roads 1.21
Plant and machinery 1.62
Miscellaneous 1.78
Total land area 8.09
“2500 trees/Ha will be planted for green belt development.”

Bihar
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL)

 The proposed project is Green Field project of Distillery project activity for which no
substantial additional infrastructure is required. The available road network and
natural sources of water supply and drainage system are adequate;
 It is proposed to adopt rain water harvesting practice within the plant and in
surrounding villages;
 Only roof top water inside the plant will be recharged to ground after proper cleaning.
Rain water falling on paved and green areas within the plant will be cleaned, stored
inside and reused.
 Power will be sourced from in house CPP;
 1 DG set of 500 KVA will be installed for emergency backup supply to meet the
contingencies of power cut and power failure. Thus, no additional emergency
arrangement is required;
 There is no other major infrastructural requirement for the project.
5.5 AMENITIES / FACILITIES
The necessary arrangement for proposed project for meeting water supply for drinking
purposes, toilet facilities for workers as well as inward/outward transport operators, parking
facilities, as well as small canteen for workers and guests will be created. A canteen with rest
room will also be available for the supply of tea; snacks; food to the workers and drivers,
visitors etc. Sufficient parking space will be created for the parking of Trucks; cars etc.
Parking Details:
Part A
It is estimated that 12 Nos. of trucks per/day will be required for various industrial activities
Traffic load on internal and external road is calculated as under,
Total trucks = 12 trucks/Day
Frequency of trucks (Nos. of trucks x cycle x up and down) = 12 x 1 x 2 = 24 Nos./Day
ECS/Day (Nos. of truck x 3) = 24 x 3 = 72 ECS/Day
ECS per hour = 3 ECS/ Hr
Part B
No of people to be employed = 440 Nos.
Cars of the employees = 5 Nos.
Frequency of cars (Nos. of cars x cycle x up and down) = 5 x 1 x 2 = 10 Nos./Day
ECS / day (Nos. of car x 1) = 10 x 1 = 10 ECS/Day
ECS per hour = 0.41 say 1 ECS
Part C
Two wheelers of the employees = 10 Nos.
Frequency of two wheelers (Nos. of two wheelers x cycle x up and down) = 10 x 1 x 2 = 20
Nos./Day

Bihar
ECS/day (Nos. of two wheeler x 0.5) = 20 x 0.5 = 10 ECS

ECS per hour = 0.41 say 1 ECS
Grand Total of ECS (A+B+C) = 3+ 1 + 1 = 5 ECS

Bihar
CHAPTER – 06
PROPOSED INFRASTRUCTURE
6.1 PROCESSING AREA – INDUSTRIAL USE

Out of the total 20.0 Acres area, about 4 Acres land will be under plant and machinery
remaining area will be for open space as well as road development, water storage and green
belt development etc. as given in land use statement.
6.2 RESIDENTIAL AREA (NON-PROCESSING AREA)
There is no proposal of any residential colony as the required manpower will be sourced from
local populace. Few highly skilled posts may be filled from outsiders for whom houses will be
leased in nearby residential area. Non-processing area will comprise of facilities within the
premises such as – administrative block, road & pollution control equipment area etc. Other
social infrastructure like housing, schooling and medical facilities area already developed in
nearby area, hence, no residential colony/township is envisaged for employees.
6.3 GREEN BELT
A greenbelt of 6.6 Acres (33.0 %) will be developed in the plant premises. Approx. 10m wide
greenbelt will be developed around the plant premises.
Site Preparation: The location earmarked for greenbelt shall be fenced. The soil quality of the
plant area is fit for plantation.
Plant propagation: Nursery raised saplings of 2–3 feet height of trees and shrubs will be
purchased from local nursery and Forest Dept.
Plantation: This will include digging pits with proper spacing, filling pits with prepared soil,
plantation of seedlings and watering. The size of the pit will be 1m x 1m x 1 m for trees and 0.5
m x 0.5 m x 0.5 m for shrubs.
The pits will be filled with soil mixture. The soil will be irrigated soaking wet prior to placing of
seedling. The water required for greenbelt development will be met from the treated effluents
generated during plant operation. During construction period water supply will be met from
available sources.
Plantation will start from the beginning of construction activity (after the site is made clear
and demarcating the green portion). Soil proposed to be filled in the pit after plantation will be
mixed with compost (1:1). Plantation will be done after first rainfall. Adequate protection will
be ensured for achieving high survival rate of the planted saplings. Water and nutrients /
manure will be given at appropriate intervals.
Total Trees required as per CPCB/MoEF&CC Norms@2,500/Ha = 2.67 x 2,500 = 6675 No’s
The species selection will depend upon type of soil and local species with good survival rate
will be selected.

Bihar
Table: 6.1 List of Big Trees for Proposed Plantation

S.No. Common Name Scientific Name Family No of Trees
1. Arjun Terminalia arjuna Combretaceae 775
2. Ashwatha Ficus religiosa Moraceae 200
3. Akashmoni Acacia moniliformis Mimosaceae 200
4. Aam Mangiferaindica Anacardiaceae 200
5. Pipal Ficus benghalensis Moraceae 500
6. Chatim Alstonia scholaris Apocynaceae 500
7. Debdaru Polyalthia longifolia anonaceae 500
8. Ghora neem Meliaazedarch Meliaceae 500
9. Ashok Saraca asoca Fabaceae 1500
10. Jarul Lagerstroemia speciosa Lythraceae 500
11. Karanj Derris indica Fabaceae 500
12. Krishnachura Delonix regia Caesalpinaceae 500
13. Neem Azadirachta indica Meliaceae 300
Total 6675
Species has been selected on following basis:-
 Fast growth;
 Capacity to endure water stress and climate extremes after initial establishment;
 Tolerance to specific conditions or alternatively wide adaptability to eco physiological
conditions;
 Differences in height and growth habits;
 Pleasing appearances;
 Providing shade; and
Trees should be tall in peripheral curtain plantation, with large, spreading canopy in the
primary and secondary attenuation zones.
6.4 SOCIO-ECONOMIC BENEFITS & SOCIAL INFRASTRUCTURE
The existing infrastructure facility is adequate in the proposed project site. The social
infrastructure like school, college, temples and hospitals already exist in this area. Only direct
and indirect employment generation is envisaged.
Table 6.2 Social Infrastructure
S. No Location Direction Distance (KM) Category
1 Jwahar Navodaya Vidyalaya NW 0.25 School
2 Amirpur Village Primary &
Middle School SE 0.8 School

Bihar
3 Muncipal Hospital W 0.4 Hospital

4 Govt. Hospital Kesath Village ENE 3.8 Hospital
5 Shri Radha Krishna Temple SSE 0.35 Temple
6 Shiva Temple Bisene Gaon E 1.35 Temple
7 ITI Sonbarisa E 9.4 Institute
6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/RAIL/METRO/ WATER

WAYS ETC.)
The area is well connected by road to the other industrial town and other adjoining areas by
NH-120 and NH-319. Dumraon railway station is at 18.8 km towards NNW. The place is
connected to railway station and towns by bus, jeeps, taxi and rickshaw. All the civic amenities
like market, bus stand, hospital, school, college, hotel, restaurant etc. all are available in the
town which is about 5-10 km from the site.
 Amirpur Near Village – 0.9 km – ESE Direction
 Sonbarisa Village – 9.5 km – East Direction
6.6 DRINKING WATER MANAGEMENT

The drinking water will be sourced from Ground Water. The water purifier will be provided for
the purpose. The maximum demand of drinking water is assessed to be 15 KL/day.
6.7 SEWERAGE SYSTEM
The project will involve about 440 people employment on three shift basis however around
190 people additionally may be visiting in project site as truck drivers or cleaners or visitors
etc. thus considering 250 people daily disposing the domestic effluent, Domestic effluent
collected through toilet blocks and other areas will be collected through well designed sewer
network and send to soak pits for the disposal. The treated sewage will be used for irrigation
and to meet flushing requirement.
6.8 INDUSTRIAL WASTE MANAGEMENT
Hazardous waste generated as ETP Sludge, spent oil and grease will be disposed off as per
Hazardous Waste Management Rules, 2016 as amended. There will be no other industrial
waste from proposed Greenfield project.
The distillery will be based on “ZERO LIQUID DISCHARGE”. Waste water generated from plant
premises will be treated in ETP.
6.9 SOLID WASTE MANAGEMENT
 Solid waste from the grain based operations generally comprises of fibres and proteins
in the form of DDGS, which will be ideally used as cattle/poultry/fish feed.

Bihar
 Ash from the boiler will be given to brick manufacturers.
6.10 POWER REQUIREMENT & SUPPLY/SOURCE

The total power requirement will be 1.75 MW/day which will be sourced from In-house
captive power plant of 3.2 MW.

Bihar
CHAPTER – 07
REHABILITATION AND RESETTLEMENT (R & R) PLAN
7.1 POLICY TO BE ADOPTED FOR R & R PLAN WITH RESPECT TO PROJECT- NOT
REQUIRED
Total project area is 20.0 Acres which is already acquired by the company. There is no
displacement of any houses, habitation or livestock. Thus, the project does not require any R
& R plan.

Bihar
CHAPTER – 08
PROJECT SCHEDULE & COST ESTIMATES
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION

(TIME SCHEDULE FOR THE PROJECT TO BE GIVEN)
The industry will take necessary approvals from the consented authority and start the
construction immediately after obtaining Environmental Clearance and Consent from state
pollution board. About 12-18 months will be required to complete commissioning.
Statutory Clearances
The proposed project will require various statutory approvals and clearances from various
authorities of the Government. Clearances required for the proposed project are identified
and necessary action initiated to obtain the same.
Project Schedule
The project construction work is likely to be started immediately after receive of Environment
Clearance and completed it will take about One-half year to complete it. We are expecting
approval by October, 2021, and the construction will thus be beginning from November, 2021
itself. However, the dates cannot be forecasted thus the schedule of implementation is worked
out from Zero date to progressive time required in months.
8.2 PROJECT COST
The overall estimated project cost for the proposed unit is 129.50 Cr.
Table: 8.1 Project Cost
S. No. Particulars INR Crore
8.33
1. Land And Site Development
21.24
2. Factory Building
57.46
3. Plant And Machinery
13.425
4. Miscellaneous Fixed Assets
100.455
Sub Total (Hard Cost)
8.96
5. Interest During Construction
1.84
6. Preliminary & Pre Operative Expenses
5.20
7. Contingencies
9.49
8. Margin Money For Working Capital

Bihar
3.555
9. Environment Management cost
129.50
Total
8.3 CORPORATE ENVIRONMENT RESPOSIBILTY

The estimated CER cost for the proposed unit will be 1.295 Cr which will be 1% of the total
project cost i.e., 129.5 Cr.
Table: 8.2 CER activities with budget
Value in Total
Sr. Description INR Lakhs
INR Lakhs
No
1st Year 2nd Year 3rd Year
1. Providing sanitation and drinking 10.0 10.0 10.0 30.0
water facilities in nearby Govt. Pri.
& Sr. Sec. schools in Amirpur
Village & Sonbarisa Village.
2. Maintenance of Existing 10.0 10.0 10.0 30.0

Infrastructure/Roads in Devpura
Village & Atmi Village.
3. Setting up solar panels in village- 13.17 13.17 13.16 39.5

Amirpur Village & Sonbarisa
Village.
4. Avenue Plantation in nearby 10.0 10.0 10.0 30.0

villages and roads.
Total 43.17 43.17 43.16 129.5

Bihar
CHAPTER – 09
ANALYSIS OF PROPOSAL
Proposed Plant has been promoted by M/s Bharat Plus Ethanol Pvt. Ltd. The Company has
proposed to set-up Greenfield Project of Grain Based Distillery Project of 100 KLD along with
Co-Generation Power Plant of 3.2 MW located at Plot No. 10, Industrial Area, Nawanagar
(Buxar), Bihar. All infrastructure facilities are available
 Local people will get direct financial benefit by way of employment.
 Local people will get some contracts of supply and services to get indirect income.
 Project is of national interest and will save foreign exchange which is required for the
purchase of crude oil.
 More revenue will be generated by the way of GST to the State & Central exchequers.
Over the last few years, there has been a great change in the Indian Economic Scenario due to
Global slowdown which affected the whole world including India.
The owner’s family is well known and resourceful with good financial background.
In view of all this fact it is found that the proposed unit has all the desired characteristics of a
viable unit, the financial analysis as per details given in financial annexure - shows good
profitability, perfect technical feasibility, and commercial studies established very good
demand. The total cost of project as Rs. 129.50 Crores is purpose to be met by Promoters. As
per analysis, the overall financial, liquidity and profitability parameters of the project are
considered reasonable, achievable and satisfactory.
Environmental, Financial & Social Benefits
With the implementation of the proposed project, Approx. 33.0% area will be developed as
green belt which will help in maintaining ecological biodiversity of the project site. Also, the
socio-economic status of the local people will improve substantially due to employment
generation. The land rates in the area will improve in the nearby areas due to the proposed
activity. This will help in up liftment of the social status of the people in the area. Educational
institutions will also come-up and will lead to improvement of educational status of the people
in the area. Primary health center will also be developed by us and the medical facilities will
certainly improve due to the proposed project.
The project will result in growth of the surrounding areas by increasing ancillary development
and supporting infrastructure. Special emphasis on financial and social benefits will be given to
the local people including tribal population, if any, in the area. Development of social amenities
will be in the form of medical facilities, education to underprivileged and creation of self-help
groups. Haryana state will get revenues in terms of taxes. Business opportunities for local
community will be available like transport of raw material/product to market, fly ash transport
to brick manufactures, maintenance & house-keeping contract work etc.
In view of the above the proposed Project of M/s Bharat Plus Ethanol Pvt. Ltd is technically
feasible and financially viable thus, we request EAC to grant ENVIRONMENTAL CLEARANCE.

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w.r.

Plot No. 10, Industrial Area, Nawanagar (Buxar), Bihar

Schedule: 5 (ga), Grain Based Distilleries Producing Ethanol, Cat-B2

Grass Roots Research & Creation India (P) Ltd.

S. No TITLE PAGE NO.

Chapter -2 Introduction of The Project 8-11

Chapter -3 Project Description 12-29

Chapter -4 Site Analysis 30-34

Chapter -5 Planning Brief 35-37

Chapter -6 Proposed Structure 38-41

Chapter -7 Rehabilitation & Resettlement 42

Chapter -8 Project Schedule & Cost Estimates 43-44

Chapter -9 Analysis Proposal 45

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1.75 MW fulfilled by 3.2 MW Co-generation Power

16 CER INR 1.295 Cr

1.1 ENVIRONMENT MANAGEMENT PLAN

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Solid & Hazardous Waste Management

3 Treatment system for spent wash, DWGS

4 Condensate Polishing unit for water treatment

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5 Rainwater harvesting systems 12 2.5

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2.1 IDENTIFICATION OF PROJECT & PROJECT PROPONENT.

Aged about 46 years, he is a graduate in Commerce. He is

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experience in production of Timber. His vast knowledge,

2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

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Figure:-2.1 Ethanol Demand Scenario

2.5 IMPORTS VS. INDIGENOUS PRODUCTION

2.8 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE TO THE PROJECT

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3.1 TYPE OF PROJECT INCLUDING INTERLINKED & INTERDEPENDENT PROJECTS.

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Figure 3.1: Layout Plan (Preliminary Plan)

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Figure: 3.2- Study Area Map

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Figure: 3.3- 500 Meter Google Image

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3.4 SIZE OR MAGNITUDE OF OPERATION

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H) Process Condensate Treatment Section

Figure: 3.4- Process Block flow diagram of Grain based Distillery

Co-Generation Power Plant (3.2 MW) operations

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3 Slurry tank Agitator

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Figure: 3.6 Block diagram for Condensate Polishing Unit (CPU)

Table: 3.3 Characteristics of untreated and treated effluent