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(Aggregates
(Aggregates
(Aggregates
َاٌشوب
pg. 1 SZ
مقدمة
% 75 - 60 خؾٓ) ثٕغجخٚ ُ سوبَ (ٔبػ- ِٓ ْ اٌخشعبٔخٛرزى
% 40 - 25) ِبء+ خ (أعّٕذ١ٕخ أعّٕز١ ػغ-
% 2-1 فشاغبد -
Aggreg
pg. 2
ate
SZ
Classification of agg. تصنيف الركام
Source حسب المصدر-1
a) Natural aggregates
the natural aggregates is the aggregate extracted from natural sources
without change during the production, except in some cases in which the size
of the used aggregate is changed (crushed), or washed, but without any
interference in the nature of its formation, such as sand, gravel, and crushed
rock such as limestone and dolomite.
ٌخ١ؼ١ اٌشوبَ ِٓ اٌّقبدس اٌطج-أ
ثؼل اٌؾبالدٝاد االٔزبط إال فٛ ٌش أصٕبء خط١ْ رغٚخ ثذ١ؼ١ اٌشوبَ اٌّغزخشط ِٓ اٌّقبدس اٌطجٛ٘
ًِٕٗ ِضً اٌش٠ٛؼخ رى١ هجٝ رذخً فْٜ أٌٚىٓ ثذٚ ٍٗ١ غغٚش ِمبط اٌشوبَ اٌّغزخذَ أ١١ب رغٙ١زُ ف٠ ٝاٌز
ٌ
.ذ١ٌِٛٚاٌذٚ ٌٜش١اٌقخش اٌّىغش وبٌؾغش اٌغٚ اٌضٌوٚ
b) Artificial Aggregates
Artificial aggregates can be produced by heating, such as Burnt clay and
vermiculite, also some industrial wastes such as Air-cooled Slag.
ٌ ١ٍوٌِٛش١اٌفٚ قٚ ٌٓ اٌّؾش١ ِضً اٌطٜ ٌٓ اٌؾشاس١اعطخ اٌزغخٛ سوبَ ِٕزظ ث- ٝ اٌشوبَ اٌقٕبػ-ة
,ذ
ذ٠خ ِضً سوبَ خجش أفشاْ اٌؾذ١نب سوبَ ِٕزظ وّخٍفبد فٕبػ٠أ
pg. 3 SZ
- Colored aggregates: used for architectural concrete, this aggregate is used for
decorative purposes,
جبد١ْ ؽجٌٍّٕٛخ ِضً اٌشوبَ ا٠غزخذَ ألغشاك اٌض٠ َ ٘زا اٌشوبٚ خ٠ْ ٌٍخشعبٔخ اٌّؼّبسٌٍّٛ اٌشوبَ ا-
pg. 4 SZ
Coarse aggregate:
It is the aggregate which most of its particles (100-95%) retained on a
sieve 4.75 mm opening as gravel.
.
ب – الركام الخشن
ُِ 4.75 ٗ ِمبط فزؾزٜ إٌّخً اٌزٍٝ( ػ%100- 95) بّٙؾٌزغض ِؼظ٠ ٝجٌبد اٌز١ػخ اٌؾجّٛ ِغٛ٘
.ِضً اٌضٌو
Combined aggregate:
It is a mixture of fine and coarse aggregates in the required proportions
in the concrete mix.
ج) الركام الشامل
خ١ٔ اٌخٍطخ اٌخشعبٝثخ فٍٛ اٌخؾٓ ثبٌٕغت اٌّطٚ ٌُ وٌ ِٓ اٌشوبَ إٌبػ١ٍ خٛ٘
pg. 5 SZ
Nominal Maximum Size (NMZ):
The NMZ for coarse aggregate is defined as the size of the smallest
sieve opening that allows at least 95% passage, however, the maximum size of
aggregate that can be used in any given condition may be limited by the
following conditions:
- One-fifth of the minimum dimension of the concrete member.
2- One-third of the thickness of the concrete slab.
3- Three quarters of the pure distance between the reinforcing bars.
4- Less than the concrete cover of the member.
It was found that when the NMZ is greater the weight of concrete
increased and concrete strength improved and saving in the cement content
because the reduction in surface area, but it is not preferable to use aggregates
of larger than 40 mm in reinforced concrete, and not more than 25 mm in
pre-stressed concrete. It may reach about 150 mm in bulk concrete works, but
it does not exceed this size due to the difficulty of handling and compacting.
pg. 6 SZ
ٔٚغذ أٔٗ وٍّب وجش اٌّمبط االػزجبس ٜاألوجش ٌٍشوبَ وٍّب صاد اٌٛصْ ٚرؾغٕذ ٔغج١ب ِمبِٚخ اٌخشعبٔخ
ِغ ٚفش ف ٝاألعّٕذ اٌّغزخذَ ٌمٍخ اٌّغبؽخ اٌغطؾ١خ إال أٔٗ ال ٠فنً إعزخذاَ سوبَ ٠ض٠ذ ِمبعٗ
االػزجبس ٜاألوجش ػٍ ُِ 40 ٝف ٝأػّبي اٌخشعبٔخ اٌّغٍؾخ ,وّب ال ٠ض٠ذ ػٍ ُِ25 ٝف ٝاٌخشعبٔخ
عبثمخ اٌغٙبد ٚ,لذ ٠قً إٌ ٝؽٛاٌ ُِ 150 ٝف ٝأػّبي اٌخشعبٔخ اٌىزٍ١خ ٌٚىٓ ال ٠ض٠ذ ػٓ ٘زا اٌّمبط
ٌقؼٛثخ ِٕبٌٚزٗ ٚدِىٗ.
- Suggest the NMZ of coarse aggregate that can be used for RC beam shown
in figure if the concrete cover is 25mm.
معایر النعومت
٠ؼشف ِؼب٠ش إٌؼِٛخ ثأٔٗ اٌؼبًِ اٌز٠ ٜقف اٌّمبط اٌّزٛعو ٌٍشوبَ ٠ٚغزٕزظ ِٓ عذاٚي اٌزؾًٍ١
ثبٌّٕبخً ٌشوبَ اٌخشعبٔخ ِٚ ,ؼب٠ش إٌؼِٛخ ٠غبِ ٜٚغّٛع إٌغجخ اٌّئ٠ٛخ اٌّزشاوّخ اٌّؾغٛصح ػٍٝ
إٌّبخً القٌاسٌة التسعة مقسوما على ٠١١
pg. 8 SZ
Angular aggregate: They have sharp, angular, and rough particles. Angular
aggregate provide very good bond than the earlier two, are most suitable for
high strength concrete and pavements; the requirement of cement paste is
relatively more.
Flaky aggregate : These are influence the concrete properties and
durability adversely, the flaky particles need more fine material to produce
workable concrete. Accordingly, the water requirement, and therefore, the
cement content.
pg. 9 SZ
Influence of Texture on concrete properties
As surface smoothness increases, contact area decreases, hence a highly
polished particle will have less bonding area with the matrix than a rough
particle of the same volume. A smooth particle, however, will require a
thinner layer of paste to lubricate its movements with respect to other
aggregate particles. It will, therefore, permit denser packing for equal
workability and hence, will require lower paste content than rough particles. It
has been also shown by experiments that rough textured aggregate develops
higher bond strength in tension than smooth textured aggregate
3000 بٙ وضبفزٜ رزؼذٝاٌزٚ ٌٍخ١ أزبط اٌخشعبٔبد اٌضمٝغٌزخذَ ف٠ٚ ذ ٌ ١اٌّبعٕزٚ ذ
ٌ ١ ٌّبر١ٌٙاٚ ذ
ٌ ١ٌّٔٛ ١ٌٍِضً ا
.ٌخ٠ٌٕٚٛ إٌّؾأد اٝرغزخذَ فٚ 3 َ/ُوغ
pg. 10 SZ
1500 – 1800 ِٓ (ّٝصْ اٌؾغٌٛصْ اٌّزش اٌّىؼت) اٚ ٌٗ١ػ فٚ رٌشاٜ اٌشوبَ اٌزٛ٘ :ٜاٌشوبَ اٌؼبد
ٌخ٠ أزبط اٌخشعبٔبد اٌؼبدٝغٌزخذَ ف٠ ٚ ٌٜش١وغش اٌؾغش اٌغٚ ذ ٌ ١ٌِٛٚاٌذٚ اٌجبصٌذٚ ِضً اٌضٌو3 َ/ُوغ
ٝٔخٌ ِضً اٌّجب٠خٌ اٌؼبد١ٔ إٌّؾأد اٌخشعبٝرغزخذَ فٚ 3 َ/ُ وغ2400 ٌجب٠ب رمشٙ وضبفزٜٚ رغبٝاٌزٚ ْصٌٛا
.ٜاٌىجبسٚ اٌّؾأد اٌؼبِخٚ ٌخ١ٕاٌغى
ً ِض3َ/ُ وغ1100 ٓ (ػّٝصْ اٌؾغٌٛصْ اٌّزش اٌّىؼت ) اٚ ٌٗ١مً ف٠ ٜ اٌشوبَ اٌزٛ٘ :ف١اٌخف ٌ َاٌشوب
ٌٓ ١ب ثٙػ وضبفزٚ رزشاٝاٌزٚ فٌخ١ أزبط اٌخشعبٔبد اٌخفٝغٌزخذَ ف٠ ٚ ٌٓ ١خجش اٌجشاوٚ اٌؾغش اٌخفبفٚ ٌىب١ٌٍا
.بٌد١االسمٚ يٌٛ ١ٌّ ػًّ خشعبٔبد اٝرغزخذَ فٚ 3 َ/ُ وغ300 - 1800
pg. 11 SZ
-1سهت اِ ٚجزً ) :(WETاٌؾج١جٌبد ِّزٍئخ أِ ٚؾجؼخ ثبٌّبء ِٓ اٌذاخً ِغ رٛاعذ ِبء ؽش ا ٚسهٛثخ
ػٍ ٝعطؼ اٌؾج١جٌبد.
ِ -2ؾجغ ثبٌّبء ٚاٌغطؼ عبف ) ٝ٘ :(SATURATED SURFACE Dryاٌؾبٌخ اٌز ٝرى ْٛفٌٙ١ب
اٌؾججٌبد ِؾجؼخ رّبِب ثبٌّبء ِٓ اٌذاخً ٌٚىٓ ال ٌٛ ٠عذ أِ ٞبء ؽش ا ٚسهٛثخ ػٍ ٝعطؾٙب ِٓ اٌخبسط.
-3عبف ثبٌٛٙاء ) ٝ٘: (Air Dryاٌؾبٌخ اٌز ٝرؾزفع فٙ١ب اٌؾج١جبد ثجؼل اٌشهٛثخ ِٓ اٌذاخً ٌٚىٓ
رخٍقذ اٌؾج١جٌبد ِٓ اٌشهٛثخ ثبٌطجمخ اٌغطؾ ٌٗ١ثغفبف اٌٛٙاء.
-4عبف ثبٌفشْ ) ٝ٘ :(Oven Dryاٌؾبٌخ اٌز ٝرٌخٍـ اٌشوبَ فٌٙ١ب ِٓ اٌشهٛثخ ثبٌفشاغبد اٌذاخٌٍٗ١
ٚاٌشهٛثخ اٌخبسع ٌٗ١ػٍ ٝاٌغطؼ ٚرٌه ثبٌزغخ ٌٓ ١ف ٝاٌفشْ ػٕذ دسعخ ؽشاسح ِٓ 100 - 110دسعخ
ِئ.ٌٗ٠ٛ
pg. 13
ُ ؽغٟخ ف٠بدح اٌظب٘ش٠اٌض SZ
(Strength) مقاومت الركام-6
The strength should be at least equal to that of the concrete. Rocks
commonly used as aggregates have a compressive strength much higher than
the usual range of concrete strength. The test conducted for strength
evaluation are crushing test, and impact-test. Generally the specifications
prescribe 45 percent for aggregate used for concrete other than wearing
surface and 30 percent for concrete for wearing surfaces, such as runways,
roads etc. limit for the crushing value. The toughness of aggregate is measured
by impact test. The impact value should not exceed 30 per cent for wearing
surface and 45 per cent for remaining concretes.
ِخٚ ِمبٟخ ف١ّ٘ب اٌٙ ظ١ٌ َِخ اٌشوبٚ ٌزٌه ِمب,3ُع/ُ وغ2000 ٌٝ ا700 ِٓ ػِٚخ اٌشوبَ رزشاِٚمب
ًخ ِض١ٌِخ ػبٚ رؾزبط ٌّمبٟ األِبوٓ اٌزّٟخ فِٙ ِْٛخ اٌشوبَ رىٚ ِمب. 2ُع/ُ وغ250 اٌخشعبٔخ
. ِخٚخ اٌّمب١ٌ اٌخشعبٔبد ػبٚ اٌّطبساد أٟاٌشفف ف
pg. 14 SZ
االعّٕذ ,ؽ١ش ّ٠ىٓ ؽذٚس أ ٜرفبػً و١ّ١بئِ ٝغججب ِؾبوً وض١شح خط١شح ف ٝاٌخشعبٔخ ٚ.لذ ٠ظٙش
ثقفخ ػبِخ اٌزفبػً اٌى١ّ١بئ ٝف ٝاٌؼٕبفش اٌخشعبٔ١خ االٔؾبئ١خ ػٍ ٝفٛس ِخزٍفخ وّب :ٍٝ٠
- ١إرا وبْ ثبٌشوبَ ِٛاد مبسح ِضً اٌؾٛائت ٚاالِالػ ٚاٌز ٝرغجت رجم١غ ف ٝاٌغطؼ اٌخبسعٝ
ٌٍخشعبٔخ إٌّزغخ.
- ٢إرا وبْ ثبٌشوبَ ِٛاد و١ّ١بئ١خ رزفبػً ِغ االعّٕذ ِؤصشح ػٍِ ٝمبِٚخ اٌخشعبٔخ ِٚزبٔزٙب ِغ اٌضِٓ,
ِٚغججخ رؾشؿ ٚرفزذ ف ٝاٌخشعبٔخ.
- ٣إرا وبْ اٌشوبَ ٠زفبػً ِغ االعّٕذ اٌؼبٌ ٝاٌمٍ٠ٛخ (ظب٘شح اٌزفبػً اٌمٌٍٍ ٜٛشوبَ) ِغججب رؾشؿ
ٔٚمـ فِ ٝشٔٚخ ِٚمبِٚخ اٌخشعبٔخ.
إختباراث الركام
-طرق اخذ العٌنات.
-اختبار التحلٌل بالمناخل للركام).التدرج (
-اختبار تعٌٌن الوزن النوعى الظاهري للركام.
-اختبار تعٌٌن الوزن الحجمً
-النسبة المئوٌة للفراغات للركام.
-اختبار تعٌٌن النسبة المئوٌة لالمتصاص للركام
-اختبار تعٌٌن الزٌادة الحجمٌة للركام الصغٌر.
-اختبار تعٌٌن نسبة الطٌن والمواد الناعمة بالركام الصغٌر بالحجم.
-واختبار تعٌٌن معامل التهشٌم للركام الكبٌر.
-اختبار تعٌٌن مقاومة الركام الكبٌر للبري بطرٌقة لوس انجولس.
-اختبار تعٌٌن معامل الصدم للركام الكبٌر