DIAGNOSTIC MANUAL MAN-00152

EMS OCT 2011/Rev 1

INDEX OF DTC's

PAGE
GROUP DTC DESCRIPTION NO
Signal range check for HFM7 sensor signal above
P0103 maximum limit 26
Signal range check for HFM7 sensor signal below
P0102 minimum limit 30
HFM SENSOR- AIR P1100 Signal Error for HFM7 sensor 35
FLOW
P0100 Battery voltage error of HFM6 sensor 39
HFM7 sensor drift Compensation beyond the limit at Low
P0101 Idle. 41
HFM7 sensor drift Compensation beyond the limit at
P1101 loaded condition. 41
P0563 Battery voltage high error 43
BATTERY P0562 Battery voltage low error 45
Coolant Temperature Sensor Absolute Test non plausible
P1128 error
50
Coolant Temperature Sensor Dynamic Test non plausible
COOLANT
P1126 error
TEMPERATURE
SENSOR Signal Range Check for coolant temperature sensor
P0118 above maximum limit 52
Signal Range Check for coolant temperature sensor
P0117 below minimum limit 57
P062F ECU EEPROM error 62
EEPROM P162F ECU EEPROM error 64
MONITORING P1630 ECU EEPROM error 66
P062B ECU monitoring error for Injector cut off demand 68
P0403 EGR Valve open load error 70
P1403 EGR Valve over temperature error 74
EGR
P0406 EGR Valve short to battery error 76
P0405 EGR Valve short to ground error 80
Signal Range Check for Environmental pressure sensor
P2229 above maximum limit 84
ENVIRONMENT Signal Range Check for Environmental pressure
PRESSURE SENSOR P2228 sensor below minimum limit 86
P0340 Camshaft sensor no signal error 88
CAM PHASE
P0341 Camshaft sensor signal error 93
SENSOR
P1341 Camshaft sensor signal offset error 97
CRANKSHAFT P0336 Crankshaft sensor signal error 99
SPEED SENSOR P0335 Crankshaft sensor no signal error 104

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

20
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00152
EMS OCT 2011/Rev 1

PAGE
GROUP DTC DESCRIPTION NO
P0480 Low speed fan open load 109
P0481 High speed fan open load 112
P0692 Low speed fan short to battery 115
COOLING FAN RELAY
P0694 High speed fan short to battery 119
P0691 Low speed fan short to ground 123
P0693 High speed fan short to ground 126
Signal range check for fuel temperature sensor above
P0183 maximum limit 129
FUEL TEMPERATURE Signal range check for fuel temperature sensor below
SENSOR P0182 minimum limit 133
P268C Cylinder1 injector adjustment code incorrect error 138
IQA CODE P268D Cylinder2injector adjustment code incorrect error 140
MONITORING P268E Cylinder 3 injector adjustment code incorrect error 142
P268F Cylinder4 injector adjustment code incorrect error 144
P0201 Cylinder1 injector open load error 146
P0202 Cylinder2 injector open load error 150
P0203 Cylinder3 injector open load error 154
P0204 Cylinder4 injector open load error 158
INJECTORS P0261 High side - Low side short circuit for cylinder1 injector 162
P0264 High side - Low side short circuit for cylinder2 injector 166
P0267 High side - Low side short circuit for cylinder3 injector 170
P0270 High side - Low side short circuit for cylinder4 injector 174
P2146 Short circuit in bank 0 178
P0001 Metering unit open load error 181
METERING UNIT P0004 Metering unit output short circuit to battery error 185
P0003 Metering unit output short circuit to ground error 189
Signal range check for manifold absolute pressure sensor
P0238 above maximum limit 193
BOOST PRESSURE Signal range check for intake manifold absolute pressure
SENSOR P0237 sensor below minimum limit 198
Signal range check for intercooler downstream
P007D temperature sensor above maximum limit 203
BOOST TEMPERATURE Signal range check for intercooler downstream
SENSOR P007C temperature sensor below minimum limit 208
Signal range check for rail pressure sensor above
P0193 maximum limit 212
Signal range check for rail pressure sensor below
RAIL PRESSURE
P0192 minimum limit 217
SENSOR
P0191 Rail pressure offset value above maximum limit 222
P1191 Rail pressure offset value above minimum limit 225
P169F Rail pressure raw value is intermittent 228

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

21
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00152
EMS OCT 2011/Rev 1

PAGE
GROUP DTC DESCRIPTION NO
Signal range check for APP sensor1 above maximum
P2123 limit 231
ACCELERATOR PEDAL
Signal range check for APP sensor2 above maximum
MODULE
P2128 limit 236
P2138 Plausibility error between APP signal1 and signal2 241
Signal range check for HFM 7 temperature sensor
HFM SENSOR- P0113 above maximum limit 248
TEMPERATURE Signal range check for HFM 7temperature sensor
P0112 below minimum limit 253
P0045 Boost pressure modulator open load error 257
BOOST PRESSURE P0048 Boost pressure modulator short circuit to battery 261
MODULATOR P0047 Boost pressure modulator short circuit to ground 265
P1645 Boost pressure modulator over temperature error 269
VEHICLE SPEED
SENSOR P0501 Vehicle speed sensor plausibility error 273
P0641 Sensor supply voltage1 monitoring error 278
SENSOR SUPPLY
P0651 Sensor supply voltage2 monitoring error 282
MONITORING
P0697 Error Sensor supplies 3 284
Rail pressure positive governor deviation error in
P1B87 Metering Unit mode 286
Positive governor deviation and setpoint value of the
P1C87 fuel volume flow through the metering unit. 289
RAIL PRESSURE Rail pressure negative governor deviation error in
GOVERNOR P1B88 Metering Unit mode 292
Rail pressure below minimum limit error in Metering
P1D87 Unit mode 294
Rail pressure above maximum limit error in Metering
P1C88 Unit mode 295
P068A Main relay early opening error 297
MAIN RELAY
P068B Main relay struck error 297
BRAKE SWITCH P0504 Brake Signal plausibility error. 303
CLUTCH SENSOR P0704 Clutch non plausible error 308
GEAR NEUTRAL
SENSOR P1704 Gear Neutral Signal is not plausible 313

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

22
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.
DIAGNOSTIC MANUAL MAN-00152
EMS OCT 2011/Rev 1

PAGE
GROUP DTC DESCRIPTION NO
P1900 ECU Monitoring: ADC NTP error
P163B ECU Monitoring: ADC test error
P163C ECU Monitoring: Voltage ratio error in ADC
P1621 ECU Monitoring: Query response communication error
318
P1622 ECU Monitoring: SPI communication error
P0605 ECU Monitoring: ROM memory error
P1623 ECU Monitoring: CPU error
P1625 ECU Monitoring: Response time error in ECU
ECU Monitoring: Shut off path test SPI communication
P1626 error
P1628 ECU Monitoring: Shut off path under voltage error
P1629 ECU Monitoring: WDA not working
P162A ECU Monitoring: Time out error 319
P162C ECU Monitoring: Positive test failure error
CONTINUOUS P162D ECU Monitoring: Time out error for shut off path test
TORQUE P060D ECU Monitoring: Accelerator position error
MONITORING P061C ECU Monitoring: Engine speed error
ECU Monitoring: Rail pressure monitoring plausibility 320
P1638 error
P060A ECU Monitoring: Energising time plausibility error
P1631 ECU Monitoring: Start of Injection plausibility error 321
P1632 ECU Monitoring: ZFC non plausibility error 322
P1633 ECU Monitoring: PoI2 qty error
P1634 ECU Monitoring:PoI2 shut off error
P1635 ECU Monitoring:PoI3 efficiency factor error
P1636 ECU Monitoring: Overrun monitoring error 323
P1637 ECU Monitoring: Injection quantity correction error
P061B ECU Monitoring: Torque comparison error
P163E ECU Monitoring: Torque monitoring level2 error
P1639 ECU Monitoring: Lead torque monitoring level2 error
P163D ECU Monitoring: Set torque monitoring level2 error
P1832 Immobiliser authentication error
IMMOBILISER
P183F Immobiliser not present in vehicle 324

The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or whole of the present document,
are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the Authorized Service Centre of Mahindra & Mahindra Ltd.,

23
will amount to unauthorized use and shall be liable for penalty/prosecution© 2011 Mahindra & Mahindra Ltd.