PM–565B Cold Planer

I N T RO D U C T I O N

© 1998 Caterpillar Inc.

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 PM-565B
CALIBRATION/
DIAGNOSTIC SWITCHES
CPC INPUT/OUTPUT
ROTOR CONTROL COMPUTERIZED
SWITCH PROFILER CONTROL
ROTOR KICKBACK SKI/ (CPC)
SERVICE DOOR
SWITCHES (MPC-10) ROTOR-DRIVE
BRAKES AND
WATER SPRAY SWITCH BELT TENSION CYLINDER
(ON/OFF/AUTO)

STEERING MODE
FAULT PRESENT ROTOR CLUTCH
AND TRACK POSITION CONTROL VALVE
888
SENSORS
POWER
CALIBRATE MODE WATER
REAR STEER
SHUTOFF SOLENOID
TOGGLE SWITCH(ES)

PROPEL REAR STEERING

LEVER SENSOR SOLENOIDS

TRAVEL DIRECTION
SELECTOR PROPEL PUMP
SWITCH(ES) CONTROL (EDC)

ENGINE SPEED
SENSOR BACKUP ALARM
CPC INPUT CPC OUTPUT
PROPEL PARK BRAKE
SWITCH(ES) ON/OFF ENGINE SHUTDOWN
CATLINK
TO/FROM CMS AND ECM

- 14 -
 BACK UP ALARM 31 321-BR

PM-565B WATER SPRAY

WATER SPRAY N/O
32
22
C748-BR
C746-YL
CPC WATER SPRAY N/C 23 C747-BU

CONNECTOR SENSOR POWER +

CTRL MODE SWITCH
40
18
827-BU
869-PU
DSPLY MODE SELECT 19 841-GY

STEER MODE SENSOR 29 L919-BR

COMPUTERIZED FRONT TRACK POS SNSR 3 L920-BU
PROFILER CONTROL REAR TRACK POS SNSR 4 L921-GN
(CPC) CCW STEER SWITCH 21 L922-GY

CW STEER SWITCH 24 L923-OR

(MPC-10)
FORWARD DIR. SWITCH 14 L924-PK

REVERSE DIR. SWITCH 15 L925-PU

VEHICLE PROPEL SNSR 27 L926-WH

ENGINE SPD SENSOR 7 831-PK

FAULT PRESENT
PARKING BRAKE N/O 25 C744-PU
888 PARKING BRAKE N/C 12 C701-YL

POWER CUTTER MODE SENSOR 28 L927-YL

CALIBRATE MODE KICKBACK N/O SWITCH 5 L928-BR

KICKBACK N/C SWITCH 6 L929-BU

SERV DOOR SW N/C 16 L930-GN

GROUND RETURN 39 229-BK

SERV DOOR N/O 17 C724-OR

RIGHT STEERIGN SOL. 34 L938-BU

LEFT STEERING SOL. 33 L937-BR

PARK BRAKE /TEN SOL. 35 L936-YL

SERVICE BRAKE SOL 36 L935-WH

CLUTCH SOL. 37 L941-OR

REVERSE EDC 10 822-PK

FORWARD EDC 11 L940-GY

ENGINE SHUTDOWN 38 L953-OR

CATLINK + 8 893-GN

CATLINK – 9 892-BR

GROUND 2 200-BK

BATTERY + 1 119-PK

- 15 -
- 16 -
 – BATTERY 5 229-BK

– BATTERY 11 229-BK
DIGITAL SENSOR PWR (+8V) 35
HYD FAN PRESSURE 17 F725-WH
RS232 DATA LINK RX 16

RS232 DATA LINK TX 10

J1939 SHIELD AROUND 15

A746-PK 23 TURBO OUTLET PRESSURE
DIGITAL SENSOR RETURN 29 998-BR
A747-GY 20 ATMOSPHERIC PRESSURE
ANALOG SENSOR POWER 36 997-OR
994-GY 8 OIL PRESSURE
ANALOG SENSOR RETURN 30 993-BR
995-BU 9 COOLANT TEMP
COOLANT FLOW 26 412-BU
A751-YL 15 FUEL TEMP
ENGINE OIL TEMP 31 E795-YL
E798-PK 29 RAIL PRESS CONTROL VALVE
RAIL PRESSURE 37 E796-GN
E797-WH 35 RAIL PRESS CONTROL RET
SPEED/TIMING SENSOR PWR 32 996-GN
E799-BR 7 3.5 A PWM DRIVER
PRIMARY SPEED TIMING 38 999-WH
F700-BU 19 HYD FAN VALVE
BACKUP SPEED TIMING 39 F732-PK
A706-GY 31 INJECTOR 6
TDC PROBE + 18
F729-GN 39 INJECTOR COMMON 6 & 8
TDC PROBE – 12
A708-BR 36 INJECTOR 8
GROUND-LEVEL SHUTDOWN 8 F715-PU
A705-BU 37 INJECTOR 5
GROUND-LEVEL SHUTDOWN 2 F716-WH
F728-BR 27 INJECTOR COMMON 5 & 7
ENGINE SHUTDOWN LIGHT 20 F708-YL
A707-PU 30 INJECTOR 7
CONNECTOR 2 CONNECTOR 1 THROTTLE SWITCH 1 14 F717-YL
A702-PU 26 INJECTOR 2
THROTTLE SWITCH 2 20 F718-BU
F727-BU 17 INJECTOR COMMON 2 & 4
CAT DATA LINK – 3 892-BR
A704-GN 38 INJECTOR 4
CAT DATA LINK + 9 893-GN
A701-GY 16 INJECTOR 1
ATA DATA LINK – 1 E793-BU
F726-YL
A703-BR
5
32
INJECTOR COMMON 1 & 3
INJECTOR 3
PM-565B ATA DATA LINK + 7 E794-YL

ENGINE ECM + BATTERY

+ BATTERY
4
6
105-RD
105-RD

CONNECTORS CRANK/KEY 23 103-YL

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 ENGINE
COOLANT WATER SPRAY
4-WAY FLOW PRESSURE LOW
4-WAY FLASHER LEVEL 3 LEVEL 1
ENGINE COOLANT HYDRAULIC
TEMPERATURE FLASHER FILTER
LEVEL 2 - 103°C (217°F) ROTOR CLUTCH WATER TANK BYPASS
LEVEL 3 - 107°C (225°F) OPERATOR
OIL TEMPERATURE ENGINE LEVEL LOW LEVEL 1
LEVEL 1 - 112°C (234°F)
RPM LEVEL 1 SEQUENCE FAULT
LEVEL 2 - 116°C (241°F)
LEVEL 1
ENGINE OIL
PRESSURE ENGINE FAULT
LEVEL 3 LEVELS 1 AND 3
122 KPA (18 PSI) LOW
CHARGE PRESSURE LOW
LEVEL 1
PROPEL OIL
SYSTEM VOLTAGE
PRESSURE
LEVEL 2 (LOW OR HIGH)
39 300 KPA (5700 PSI) LEVEL 1

CPC FAULT
SYSTEM HYDRAULIC FUEL LEVELS 1 AND 3
TEMPERATURE PROPEL LEVEL LOW
DIRECTION AND SPEED ROTOR SERVICE KICK BACK
LEVEL 1 - 74°C (165°F) LEVEL 1
LEVEL 2 - 78°C (172°F) CLUTCH OIL DOOR OPEN ACTIVATED
F-N-R (1 OR 2)
PRESSURE LEVEL 1 LEVEL 1
LEVEL 2 LOW - 1050 KPA (152 PSI) TRAVEL
LEVEL 3 LOW - 1040 KPA (151 PSI) SPEED AND
LEVEL 2 HIGH - 1230 KPA (178 PSI)
LEVEL 3 HIGH - 1240 KPA (180 PSI) HOUR METER

PM-565B
COMPUTERIZED MONITORING SYSTEM (CMS)
VACUUM FLUORESCENT DISPLAY (VFD)

- 20 -
 ALT "R" TERM 12 403-GN

PM-565B + BATTERY
SYSTEM VOLTAGE
1
7
103-YL
103-YL
CMS CONNECTOR CAT LINK + 23 893-GN
CAT LINK – 24 892-BR
ALARM 3 410-WH

US/METRIC 20 292-BK

HARNESS CODE 0 29 270-BK

HARNESS CODE 1 28 201-BK

HARNESS CODE 2 27 272-BK

HARNESS CODE 3 26 273-BK

HARNESS CODE 4 25 274-BK

CLUTCH OIL PRESS. 18 L498-GN

14

CLUTCH OIL TEMP 16 L497-BU

HYDRAULIC TEMP 13 442-GY
17
PROPEL OIL PRESS. 15 A499-BU

GROUND 2 201-BK

6
CLEAR 9 291-BK

SERVICE 8 290-BK
PROPEL SPEED 1 & 2 39 C895-PU

(SW#3) HYD BYPASS FILTER 38 L946-BR

40

CHARGE PRESS. LOW 31 465-OR

32
LOW WATER SPRAY PRESS. 33 C894-PK
FUEL LEVEL LOW 30 414-PK

FREQUENCY INPUT 11

LOW WATER TANK LEVEL 37 L945-YL

DISPLAY SINGLE/FILL 19

VEHICLE SPEED 10 710-GN

4-WAY FLASHER 22 538-BR

4-WAY FLASHER 21 538-BR
MASTER LAMP 4 411-PK

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 CONVEYOR ON CONVEYOR NEUTRAL RELAY
INDICATOR
PM-565B 200-BK
2 1
C891-GY
87

30
356-BU
306-GN
CIRCUIT 200-BK AUTO GRADE/SLOPE

356-BU
87A
START RELAY 306-GN DIAG. ON INDICATOR C893-OR
BREAKERS 6
BUSS BAR 112-PU 200-BK
9 7 AUTO
MAIN GRADE/SLOPE
RELAY ON/OFF
CB7 CB1
ENGINE ECM, PARK BRAKE, 308-YL
LIGHTS CMS AND SENSORS,
130-GN 103-YL CONVEYOR AND 8
15 15
ROTOR SERVICE CONTROLS
CB8 CB2 200-BK

BUSS BAR 187-RD

307-OR
CPC AND SENSORS/CONTROLS,
LIGHTS 151-GN 119-PK WATER SPRAY
15 15
KEY START
CB9 CB3
R
MANUAL 308-YL
LIGHTS 147-PU 106-WH ELEVATION C
10 10 CONTROLS S
307-OR
B
105-RD
CB10 CB4
AUTO
GRADE/SLOPE MAIN

105
LIGHTS 183-GY 167-OR
15 10 CONTROL BREAKER ALT. B+
CB11 CB5 ALT. TERM.
BREAKER
MOLDBOARD, SERVICE DOOR,

BUSS BAR 101-RD

122-BU 109-RD-2
LIGHTS 190-PK ENGINE HOOD, (SUPPLEMENTAL: 105
10 15 REAR STEERING, REAR LEG ELEVATION) DIAG.
109-RD
CB6 9
ENGINE ECM
125-OR DIAG. 1 BREAKER TO
HORNS
15 150-RD-14
ENGINE
15
ECM
DIAG. 3 START
101-RD
BREAKER
203-BK JUNCTION 105-RD
101-RD-2 10
BLOCK
105-RD DIAG.
5
BK-00 BK-00 RD-00 101-RD-00 101-RD-00
TO ENGINE
+ 24VDC
STARTER
MAIN NEG POS NEG POS TO ACCESSORY
101-RD-00 PUMP DRIVE
DISCONNECT
SWITCH MOTOR RELAY

- 31 -
 LEFT FRONT PM-565B RIGHT FRONT
E-STOP E-STOP
REMOTE ENGINE STOP
2 1 2 1
347-WH 346-BR 344-GY

4 3 4 3

357-BU

LEFT CONSOLE RIGHT CONSOLE

E-STOP (MPC-10) E-STOP

FAULT PRESENT

2 1 2 1
357-BU POWER
CALIBRATE MODE
COMPUTERIZED 344-GY 357-BU
PROFILER CONTROL
4 3 4 3
(CPC)

L953-OR 119-PK CB2 B+

F708-YL

L.E.D. 998-BR
87A
F716-WH
+ - 30 ENGINE
998-BR F715-PU
87 ECM
FUEL E-STOP
85 86
SHUTDOWN RELAY
INDICATOR 229-BK
350-PK

F708-YL
998-BR
2 1 F716-WH
350-PK 349-OR
F715-PU
LEFT REAR RIGHT REAR
4 3
E-STOP E-STOP
ROTOR DOOR
2 1 E-STOP 2 1
348-PU C347-WH 349-OR 348-PU

4 3 4 3

348-PU

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 PM-565B
CROSS HOLE
(OPEN TO AUXILIARY PUMP
COMPENSATOR SPRING AREA) CONTROL
SPRING

TO AUXILIARY
CIRCUITS

DRAIN
CASE
SWASHPLATE DRAIN
COMPENSATOR ACTUATOR PISTON
SPOOL

SWASHPLATE
SPRING

PUMP
OUTLET

SWASHPLATE

PUMP
INLET ROTATING
GROUP

- 38 -
- 39 -
 REAR HYDRAULIC
P1 MANIFOLD REAR LEG
WATER SPRAY ELEVATION
B4
MOTOR WR1
138 BAR/
2000 PSI

A4
W1

OPENS @
25.5 BAR/370 PSI
B A 138 BAR/
2000 PSI
C
A3
PS

B3
TO PROPEL WR2 REAR
186 BAR/
BRAKES 2700 PSI STEERING
R1
REDP

TANK
AUXILIARY
PUMP 69 BAR/
1000 PSI

B2
SELECTOR
SOLENOID

186 BAR/
2700 PSI A2

ENGINE
41 BAR/
TO 600 PSI ENCLOSURE
PROPEL PUMP
CASE DRAIN 165 BAR/ LIFT
2400 PSI (117 BAR/1700 PSI
RELIEF VALVE
W2 P2 SETTINGS)

M
PM-565B
HYDRAULIC REAR HYDRAULIC
TANK
ACCESSORY PUMP MANIFOLD BLOCK
AND ELECTRIC MOTOR AND CIRCUITS
- 40 -
- 41 -
 P1
CENTER HYDRAULIC
A
PS1
MANIFOLD BLOCK T
OPENS @
25.5 BAR/
370 PSI
B C
RED
A1

AUX 98 BAR/
1425 PSI B1
DR

FROM
CHARGE
PUMP
AUXILIARY P2

PUMP
CH
QUICK
DISCONNECTS
TO PROPEL MOTORS,
2-SPEED SHIFT

W1
186 BAR/
2700 PSI

110 BAR/ 41 BAR/

1600 PSI 600 PSI
ROTOR AUXILIARY ROTOR
SERVICE
OPENS @
1.5 BAR/22 PSI BRAKE DRIVE MOTOR
W4
RETURN
FILTER

A2 B2
1.7 BAR/
25 PSI
TH 117 BAR/ ROTOR SERVICE
1700 PSI
DOOR LIFT
STRAINER ROTOR DRIVE W3
BELT CYL.
CAP END &
DIFFUSER
PARK BRAKE
TR
PM-565B
HYDRAULIC TANK
ROTOR DRIVE
BELT CYL.
CENTER MANIFOLD
ROD END
W2
AND CIRCUITS

- 42 -
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 FRONT
MANIFOLD
PM-565B
FRONT LEFT FRONT
ELEVATION
MANIFOLD
CONVEYOR
SWING

AUXILIARY
PUMP

PRESSURE
FILTER

CONVEYOR
LIFT

RIGHT FRONT
ELEVATION
HYDRAULIC
TANK CONVEYOR BOOST
MANIFOLD
TO SECOND-STAGE
CONVEYOR MOTOR INLET

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 SYSTEM HYDRAULIC PRESSURE TOW 200-BK
OPEN @ 25.5 BAR/370 PSI SWITCH BRAKE CHECK
CB5 A B SOLENOID BRAKE
BRAKE OFF
122-BU (PART OF REAR RELEASE
B+ C 2
MANIFOLD)
C880-BR C880-BR
3 1 2 1 2 SOLENOID
5 C881-BU (PART OF REAR
C880-BR MANIFOLD)
6
L939-GN 200-BK
8
C880-BR
9
BRAKE PRESSURE
11
C882-GN OPEN @ 25.5 BAR/370 PSI
C880-BR B
12 A ACCESSORY
C887-WH
C
C888-YL
MOTOR
RAISE LOWER RELAY
1
C889-BR C889-BR
122-BU 3 200-BK
2 C888-YL
C890-BU C890-BU
C886-PU
5 4
C880-BR
6
C886-PU C886-PU
C888-YL RD-00 M
7
C880-BR 9
8 C888-YL C888-YL
11 10
ALT. CB
C884-OR
109-RD
B+ ACCESSORY
12 LEFT OFF RIGHT LEFT OFF RIGHT MOTOR
ENGINE 1
HOOD
1 SELECTOR
C883-GY
2 3
C885-PK
2 3
SOLENOID
C882-GN C884-OR 1 2
C884-OR C886-PU C886-PU 200-BK
5 4 5 4
C883-GY C885-PK
6 6
C888-YL C888-YL HOOD
7 7
C880-BR C880-BR C880-BR
8 9 8 9 OPEN
C888-YL C888-YL

REAR LEGS 11 10
L922-GY
11 10
L922-GY SOLENOID
1 2
ELEVATION 12
L923-OR
12
L923-OR C889-BR 200-BK

RAISE LOWER REAR STEERING REAR STEERING

1
LEFT SIDE RIGHT SIDE HOOD
C709-WH
2
3 C880-BR
CLOSE
SOLENOID
5 C888-YL C888-YL 2
4 1
C880-BR C890-BU 200-BK
229-BK 229-BK
6
L923-OR
C708-PU
C710-YL IR L922-GY
SENSOR 229-BK L922-GY 21 CCW STEER SW
L923-OR 24 CW STEER SW
200-BK 229-BK 39 GROUND RETURN
L919-BR 29 STEER MODE SENS CPC
L921-GY 4 REAR TRACK POS SENS
REAR AUTO REAR L938-BU 34 RIGHT STEER SOL
RAISE STOP LOWER L937-BR 33 LEFT STEER SOL

SOLENOID RELAY SOLENOID

1 2
1 2 LEFT REAR RIGHT REAR
C711-BU
STEERING STEERING
200-BK SOLENOID SOLENOID

PM-565B L938-BU 200-BK

ACCESSORY PUMP CIRCUITS L937-BR

200-BK 200-BK

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 REAR HYDRAULIC
MANIFOLD REAR LEG
P1
WATER SPRAY ELEVATION
MOTOR WR1 B4

138 BAR/
2000 PSI

A4
W1

OPENS @ WATER MOTOR

25.5 BAR/370 PSI
SOLENOID
B A 138 BAR/
2000 PSI
C
PS
BRAKE CHECK A3
SOLENOID
TO PROPEL WR2
B3 REAR
186 BAR/ STEERING
BRAKES BRAKE RELEASE 2700 PSI
SOLENOID
R1
REDP

AUXILIARY TANK

PUMP 69 BAR/
1000 PSI

B2
SELECTOR
SOLENOID

186 BAR/
2700 PSI A2

ENGINE
41 BAR/ ENCLOSURE
TO 600 PSI
PROPEL PUMP
CASE DRAIN LIFT
165 BAR/
2400 PSI (117 BAR/1700 PSI
RELIEF VALVE
W2 P2 SETTINGS)

M
PM-565B
HYDRAULIC REAR HYDRAULIC
TANK
ACCESSORY PUMP
MANIFOLD
AND ELECTRIC MOTOR
ACCESSORY MOTOR

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- 57 -
 PM-565B
PROPEL SYSTEM
CMS DISPLAY 893-GN
(MPC-10) BRAKE
892-BR RELEASE 200-BK

FAULT PRESENT SOLENOID

2
SIGNAL GN C 710-GN
GROUND GY B 201-BK POWER
COMPUTERIZED
POWER OR A 827-BU CALIBRATE MODE
PROFILER CONTROL L939-GN
1

VEHICLE (CPC)
SPEED SENSOR
CPC CONNECTOR
CB2
B+ C REV.

11
31
27
14
15

39
12
25

10
40

7
9
8

1
L939-GN
L940-GY D PROPEL
822-PK
A PUMP
BATTERY RD-18 A 119-PK
GROUND BK-18 B 229-BK 229-BK EDC
SIGNAL YL-18 C L926-WH B

PROPEL LEVER FOR.

SENSOR 229-BK
L939-GN

229-BK BACK UP
1 1 321-BR
2 C704-GY 2 L924-PK ALARM
229-BK 3 3
PARK BRAKE
229-BK 4 4
5 C707-PK 5 RIGHT
SWITCHES LEFT
L925-PU
6 6
LEFT RIGHT 229-BK
2 1 2 1
C744-PU C743-PK
CONSOLE FORWARD/REVERSE 2 831-PK
229-BK C701-YL
SELECT SWITCHES 1 SHIELD 4
2
3 4
2
3
1
ENGINE SPEED
1
842-YL 103-YL CB1
200-BK
SENSOR B+
4 3 4 3
2 1
CB1 C701-YL
B+ 103-YL
3
C742-OR L939-GN
201-BK C895-PU 1
5 4
6 PROPEL TWO-SPEED
SPEED 2 SHIFT SOLENOID
200-BK
SELECTOR SWITCH

- 58 -
 PM-565B PROPEL HYDRAULIC SYSTEM
NEUTRAL
FLUSHING
RELIEF

FLUSHING
VALVE

SERVO MULTIFUNCTION
PISTON VALVES
PROPEL PUMP
A EDC
METERING
SHIFT SPOOL
VALVE
B

B A B A
CHARGE
PUMP

L/R L/F
PROPEL MOTOR PROPEL MOTOR

R/R R/F
CHARGE
PROPEL MOTOR RELIEF PROPEL MOTOR
VALVE

A B B A

CH

HYDRAULIC CHARGE
TANK FILTER P2
SHIFT CENTER
VALVE
MANIFOLD
SECTION
W1

- 59 -
 PM-565B
PROPEL SYSTEM
FORWARD, LOW
CMS DISPLAY 893-GN
(MPC-10) BRAKE
892-BR RELEASE 200-BK
FAULT PRESENT SOLENOID
2
SIGNAL GN C 710-GN
GROUND GY B 201-BK CALIBRATE MODE
COMPUTERIZED
POWER OR A 827-BU POWER
PROFILER CONTROL L939-GN
1

VEHICLE (CPC)
SPEED SENSOR
CPC CONNECTOR
CB2
B+ C REV.

11
31
27
14
15

39
12
25

10
40

7
9
8

L939-GN
L940-GY
D PROPEL
822-PK
A PUMP
BATTERY RD-18 A 119-PK
GROUND BK-18 B 229-BK 229-BK EDC
SIGNAL YL-18 C L926-WH B

PROPEL LEVER FOR.

SENSOR 229-BK
L939-GN

229-BK BACK UP
1 1 321-BR ALARM
2 C704-GY 2 L924-PK
229-BK 3 3
PARK BRAKE
229-BK 4 4
5 5 RIGHT
SWITCHES LEFT
C707-PK L925-PU
6 6
LEFT RIGHT 229-BK
2 1 2 1
C744-PU C743-PK
CONSOLE FORWARD/REVERSE 2 831-PK
229-BK C701-YL
SELECT SWITCHES 1 SHIELD 4
2
3 4
2
3
1
ENGINE SPEED
1
842-YL 103-YL CB1
200-BK
SENSOR B+
4 3 4 3
2 1
CB1 C701-YL
B+ 103-YL
3
C742-OR L939-GN
201-BK C895-PU 1
5 4
6 PROPEL TWO-SPEED
SPEED 2 SHIFT SOLENOID
200-BK
SELECTOR SWITCH

- 60 -
 PM-565B PROPEL HYDRAULIC SYSTEM
FORWARD, LOW
FLUSHING
RELIEF

FLUSHING
VALVE

SERVO MULTIFUNCTION
PISTON VALVES
PROPEL PUMP
A EDC
METERING
SHIFT SPOOL
VALVE

B A B A
CHARGE
PUMP

L/R L/F
PROPEL MOTOR PROPEL MOTOR

R/R R/F
CHARGE
PROPEL MOTOR RELIEF PROPEL MOTOR
VALVE

A B B A

CH

HYDRAULIC CHARGE
TANK FILTER P2
SHIFT CENTER
VALVE
MANIFOLD
SECTION
W1

- 61 -
 PM-565B
PROPEL SYSTEM
REVERSE, HIGH
CMS DISPLAY 893-GN
(MPC-10) BRAKE
892-BR RELEASE 200-BK
FAULT PRESENT SOLENOID
2
SIGNAL GN C 710-GN
GROUND GY B 201-BK CALIBRATE MODE
COMPUTERIZED
POWER OR A 827-BU POWER
PROFILER CONTROL L939-GN
1

VEHICLE (CPC)
SPEED SENSOR
CPC CONNECTOR
CB2
B+ C REV.

11
31
27
14
15

39
12
25

10
40

7
9
8

L939-GN
L940-GY
D PROPEL
822-PK
A PUMP
BATTERY RD-18 A 119-PK
GROUND BK-18 B 229-BK 229-BK EDC
SIGNAL YL-18 C L926-WH B

PROPEL LEVER FOR.

SENSOR 229-BK
L939-GN

229-BK BACK UP
1 1 321-BR ALARM
2 C704-GY 2 L924-PK
229-BK 3 3
PARK BRAKE
229-BK 4 4
5 5 RIGHT
SWITCHES LEFT
C707-PK L925-PU
6 6
LEFT RIGHT 229-BK
2 1 2 1
C744-PU C743-PK
CONSOLE FORWARD/REVERSE 2 831-PK
229-BK C701-YL
SELECT SWITCHES 1 SHIELD 4
2
3 4
2
3
1
ENGINE SPEED
1
842-YL 103-YL CB1
200-BK
SENSOR B+
4 3 4 3
2 1
CB1 C701-YL
B+ 103-YL
3
C742-OR L939-GN
201-BK C895-PU 1
5 4
6 PROPEL TWO-SPEED
SPEED 2 SHIFT SOLENOID
200-BK
SELECTOR SWITCH

- 62 -
 PM-565B PROPEL HYDRAULIC SYSTEM
REVERSE, HIGH

FLUSHING
RELIEF

FLUSHING
VALVE

SERVO MULTIFUNCTION
PISTON VALVES
PROPEL PUMP
A EDC
METERING
SHIFT SPOOL
VALVE
B

B A B A
CHARGE
PUMP

L/R L/F
PROPEL MOTOR PROPEL MOTOR

R/R R/F
CHARGE
PROPEL MOTOR RELIEF PROPEL MOTOR
VALVE

A B B A

CH

HYDRAULIC CHARGE
TANK FILTER P2
SHIFT CENTER
VALVE
MANIFOLD
SECTION
W1

- 63 -
 TORQUE
MOTOR
PUMP PM-565B
ELECTRIC DISPLACEMENT CHARGE
PRESSURE PROPEL PUMP
CONTROL (EDC) FEED
AND EDC
NOZZLES

SPOOL BARREL
FEEDBACK FLAPPER

DISPLACEMENT
CONTROL SPOOL

SWASHPLATE
FEEDBACK LINKAGE PUMP
PUMP
CASE
CASE CHARGE FILTER AND
3.4 BAR/50 PSI
DIFFERENTIAL
TO CENTER
BYPASS MANIFOLD
(TWO-SPEED)
DOUBLE-ACTING
ROTATING SERVO PISTON
GROUP
CASE SERVO
DRAIN CYLINDER PROPEL LOOP
RETURN
INPUT PRESSURE
SHAFT

CHARGE
PUMP
MULTIFUNCTION
SERVO PRESS. VALVES
RELIEF VALVES

NEUTRAL
CHARGE RELIEF
VALVE PROPEL LOOP
CASE HIGH
SWASHPLATE DRAIN PRESSURE
SERVO
CYLINDER

PROPEL PUMP HYDRAULIC

TANK

- 64 -
 PRESSURE LIMITER MAKEUP AND CHECK
PRESSURE LIMITER SPRING CHARGE PRESSURE
ADJUSTMENT VALVE SPRING

PRESSURE LIMITER
SPOOL

LOW-PRESSURE
LOOP

CHECK
VALVE
TO PUMP SERVO MAKEUP
VALVE
BYPASS LOCKING
NUT

MULTIFUNCTION VALVE
LOW-PRESSURE SIDE FUNCTION

- 65 -
 PRESSURE LIMITER MAKEUP AND CHECK
PRESSURE LIMITER SPRING
ADJUSTMENT VALVE SPRING
CHARGE PRESSURE
PRESSURE LIMITER
SPOOL

HIGH-PRESSURE
LOOP

CHECK
VALVE
MAKEUP
TO PUMP SERVO VALVE
BYPASS LOCKING
NUT

MULTIFUNCTION VALVE
HIGH-PRESSURE SIDE FUNCTION

- 66 -
 MINIMUM RANGE
ADJUSTMENT SCREW CONTROL
SPOOL
ROTATING GROUP
SHIFT (CHARGE)
OIL PORT
CHECK
VALVES
FLUSHING
RELIEF
VALVE

CONTROL PLATE

FLUSHING
MAXIMUM RANGE BLOCK
ADJUSTMENT SCREW
ACTUATOR
PISTON
ROD

PM-565B FLUSHING
SHUTTLE
PROPEL MOTORS SPOOL
FORWARD, LOW SPEED
- 67 -
- 68 -
- 69 -
- 70 -
- 71 -
- 72 -
- 73 -
- 74 -
- 75 -
- 76 -
- 77 -
78
- 79 -
- 80 -
- 81 -
- 82 -
- 83 -
- 84 -
- 85 -
- 86 -
- 87 -
- 88 -
 OPERATE CALIBRATE

CB2
119-PK
869-PU PM-565B
B+
119-PK
MODE SWITCH
841-GY
ROTOR CLUTCH CONTROL

INCREMENT HOLD CLR FAULT/STORE ROTOR CLUTCH

(MPC-10) ENGAGE SOLENOID
1
2 869-PU
119-PK 3
FAULTPRESENT
841-GY 229-BK
119-PK 4
5 POWER
COMPUTERIZED
6 CALIBRATE MODE

MODE SWITCH PROFILER CONTROL L941-OR

(CPC)

CPC CONNECTOR
ROTOR
PARK BRAKE AND
BELT TENSION
SOLENOID
L936-YL
RD-18
BATTERY A 119-PK
GROUND BK-18
B 229-BK 229-BK
ROTOR
YL-18
SIGNAL C L927-YL SERVICE
L935-WH
BRAKE
ROTOR CLUTCH 119-PK L930-GN
SOLENOID
SELECT 85 86
SERVICE
DOOR 87
CENTER
SWITCH 30 MANIFOLD
RELAY 87A BLOCK
WH WH (SHOWN INCOMPLETE)
BK 2 C724-OR 2 L928-BR
BK
BR 4 L930-GN 4 L929-BU
BR
3 119-PK 3 119-PK
BU 1 BU
229-BK 1 229-BK
2 831-PK
1 229-BK
SHIELD
ENGINE SPEED 200-BK

ROTOR ACCESS DOOR SENSOR KICKBACK SKI

PROXIMITY SWITCH PROXIMITY SWITCH

- 89 -
 ROTOR SERVICE BELT
ENGINE CLUTCH BRAKE TENSION
CYLINDER
DRIVELINE UPPER
SHEAVE

CLUTCH LUBE
APPLY PARK CLUTCH
CLUTCH
SUMP
BRAKE SUMP

PARK BRAKE AND

BELT TENSION
ROTOR
TH
V-BELT

AUXILIARY
98 BAR/
PUMP AUX 1425 PSI

TR
TANK

LOWER
AUXILIARY SHEAVE
FILTER

DR
CLUTCH
TANK SUMP
MAIN CLUTCH TANK
HYDRAULIC
TANK CONTROL CENTER MANIFOLD
SERVICE BRAKE (SHOWN INCOMPLETE)
VALVE

ROTOR
17 BAR/250 PSI
(NOMINAL ONLY)
PM-565B
CLUTCH OIL ROTOR CLUTCH
PUMP COOLER HYDRAULIC
2.75 BAR/
ENGINE
COOLANT 40 PSI
BYPASS CIRCUIT
ENGINE RUNNING,
CLUTCH
FILTER
CLUTCH DISENGAGED
CLUTCH
SUMP CLUTCH SHEAVE BEARING
SUMP LUBE OIL
CLUTCH
SUMP

- 90 -
 ROTOR SERVICE BELT
ENGINE CLUTCH BRAKE TENSION
CYLINDER
DRIVELINE UPPER
SHEAVE

CLUTCH LUBE
APPLY PARK CLUTCH
CLUTCH
SUMP
BRAKE SUMP

PARK BRAKE AND

BELT TENSION
ROTOR
TH
V-BELT

AUXILIARY
98 BAR/
PUMP AUX 1425 PSI

TR
TANK

LOWER
AUXILIARY SHEAVE
FILTER

DR
CLUTCH
SUMP
MAIN CLUTCH TANK TANK
HYDRAULIC
TANK CONTROL CENTER MANIFOLD
SERVICE BRAKE (SHOWN INCOMPLETE)
VALVE

17 BAR/250 PSI
(NOMINAL ONLY)
ROTOR
CLUTCH OIL
PUMP COOLER PM-565B
ENGINE
COOLANT
2.75 BAR/
40 PSI
ROTOR CLUTCH
BYPASS
HYDRAULIC
CLUTCH
FILTER
CIRCUIT
ENGINE RUNNING,
CLUTCH
SUMP CLUTCH SHEAVE BEARING CLUTCH IN NEUTRAL
SUMP LUBE OIL
CLUTCH
SUMP

- 91 -
 ROTOR SERVICE BELT
ENGINE CLUTCH BRAKE TENSION
CYLINDER
DRIVELINE UPPER
SHEAVE

CLUTCH LUBE
APPLY PARK CLUTCH
CLUTCH BRAKE SUMP
SUMP

PARK BRAKE AND

BELT TENSION
ROTOR
TH
V-BELT

AUXILIARY
98 BAR/
PUMP AUX 1425 PSI

TR
TANK

LOWER
AUXILIARY SHEAVE
FILTER

DR
CLUTCH
TANK SUMP
MAIN CLUTCH TANK
HYDRAULIC
TANK CONTROL CENTER MANIFOLD
SERVICE BRAKE (SHOWN INCOMPLETE)
VALVE

17 BAR/250 PSI
(NOMINAL ONLY)
ROTOR
CLUTCH
PUMP
OIL PM-565B
COOLER
ENGINE 2.75 BAR/
ROTOR CLUTCH
COOLANT 40 PSI
BYPASS HYDRAULIC
CLUTCH
CIRCUIT
FILTER
CLUTCH ENGAGED
CLUTCH
SUMP CLUTCH SHEAVE BEARING
SUMP LUBE OIL
CLUTCH
SUMP

- 92 -
 B A PM-565B
ROTOR DRIVE
BRAKE
ASSEMBLY
INLET (RELEASE) BRAKES RELEASED,
FOR PARK BRAKE ROTOR DRIVE ENGAGED
(2 PLACES)

INLET (ENGAGE)
FOR SERVICE BRAKE
(2 PLACES)

B A
PARK BRAKE SERVICE
SECTION B-B BRAKE SECTION A-A
SPRING APPLIED/ SPRING RELEASED/
HYDRAULICALLY RELEASED HYDRAULICALLY APPLIED

SPRING
STACKS
SPRING (2 STACKS
RETAINING PER BRAKE)
CAP
(2 EACH)

BRAKE
PISTON PADS PISTON
(2 PER BRAKE) (2 PER BRAKE) (2 PER BRAKE)
BRAKE DISC BRAKE DISC

- 93 -
 SHIMS
PILOT PASSAGE TO SOLENOID PM-565B
ROTOR CLUTCH
CONTROL VALVE
SELECTOR CLUTCH DISENGAGED
PISTON LOAD
PISTON
ORIFICE
LOAD
PISTON PRESSURE
REDUCTION
VALVE
BALL
BALL
CHECK
CHECK
SHIMS

SLUG

SOLENOID
DRAIN
PASSAGE
SHUTTLE
VALVE SLUG

MODULATION
FROM CLUTCH
REDUCTION VALVE TO
PUMP SUMP
(CLUTCH ENGAGE PRESSURE) CLUTCH ENGAGE PISTON

- 94 -
 SHIMS
PILOT PASSAGE TO SOLENOID
PM-565B
ROTOR CLUTCH
SELECTOR CONTROL VALVE
PISTON LOAD
CLUTCH ENGAGED
PISTON
ORIFICE
LOAD
PISTON PRESSURE
REDUCTION
VALVE
BALL BALL
CHECK CHECK
SHIMS

SLUG

SOLENOID
(ENERGIZED) DRAIN
PASSAGE
SHUTTLE
VALVE SLUG

MODULATION
TO FROM CLUTCH
REDUCTION VALVE
CLUTCH ENGAGE PISTON PUMP SUMP
(CLUTCH ENGAGE PRESSURE)

- 95 -
 DRIVE RING AND
PISTON HOUSING INPUT
APPLY SHAFT
PISTON

CLUTCH
PLATES PUMP
GEARS
LUBE OIL
BACKING PASSAGE
PLATE
OUTPUT CLUTCH PUMP
SHAFT

CLUTCH APPLY
OIL PASSAGES

ENGINE
OIL
CRANKSHAFT
DAM

PM-565B
ROTOR CLUTCH
ENGINE CLUTCH
OIL
AND PUMP
FLYWHEEL CLUTCH ENGAGED
ENGINE OIL SUMP
BLOCK RETURN
FITTING

- 96 -
 PM-565B MOLDBOARD AND ROTOR DOOR
MANUAL CONTROL
C725-PK
200-BK 200-BK
30 87
122-BU C732-GN MOLDBOARD MOLDBOARD
14 13
87a SERVICE PRESSURE RAISE 2
9 5
DOOR 1 RELAY SOLENOID
10 6 1
CB5
RELAY C726-PU C726-PU
2
B+ 11 7 200-BK
MOLDBOARD 3
C727-WH
MOLDBOARD
SELECTOR SWITCH 12 8
C722-GY LOWER 2
2 1 4
SOLENOID
C732-GN E745-OR 1
3 C727-WH
4
122-BU C722-GY
5 6 200-BK
C721-BR C726-PU
C719-YL
E745-OR C725-PK 2
C732-GN 1
C718-WH 1
2 3 C715-OR
C717-PU C718-WH
5 4
C719-YL MOLDBOARD
1 1
6
PRESSURE
2 3 7 2 3 SOLENOID
C716-PK
C717-PU 8 9
5 4 5 4
10
11 C726-PU
6 6
7 C727-WH 7 MOLDBOARD
12
8 9 8 9 RIGHT SWITCH
C718-WH
10 10
11 C726-PU C726-PU 200-BK
11
C732-GN C716-PK
C727-WH C727-WH DOOR
12 12

MOLDBOARD MOLDBOARD CONSOLE C727-WH RAISE

LEFT SWITCH SWITCH SERVICE DOOR
2
C732-GN
RIGHT SWITCH
E745-OR 1
1
C729-BU 2
1 E745-OR 3 200-BK
C726-PU
E745-OR
2 MOLDBOARD
3 5 2
C726-PU GRADE/SLOPE PRESSURE E745-OR 4
C729-BU CONTROL
E745-OR
5 4 SWITCH 6 1
2
C730-BR 11 10 1
6 C729-BU C729-BU
C902-GN
3 DOOR
SERVICE DOOR 12 959-WH
LEFT SWITCH LOWER
C730-BR

- 97 -
 C2

C1
MOLDBOARD MOLDBOARD
RAISE LOWER

S2 S3
DOWN -RESSURE
GAUGE AT CLOSE AT
VALVE BLOCK 140 BAR/
2000 PSI

3 2
G1
S1
AUXILIARY
PUMP MOLDBOARD 1

PRESSURE

ZERO TO
69 BAR/1000 PSI 103 BAR/
1500 PSI

186 BAR/
2700 PSI
PR

OPENS @ T P
1.5 BAR/22 PSI
MOLDBOARD
VALVE BLOCK
RETURN
FILTER
CYLINDERS
FLOATING

1.7 BAR/
25 PSI MOLDBOARD
CYLINDERS
STRAINER PM-565B
DIFFUSER
MOLDBOARD
HYDRAULIC CIRCUIT
HYDRAULIC TANK MOLDBOARD FLOAT

- 98 -
 C2

C1
MOLDBOARD MOLDBOARD
RAISE LOWER

S2 S3
DOWN-PRESSURE
GAUGE AT CLOSE AT
VALVE BLOCK 140 BAR/
2000 PSI

3 2
G1
S1
AUXILIARY
PUMP MOLDBOARD 1

PRESSURE

ZERO TO
69 BAR/1000 PSI
103 BAR/
1500 PSI

186 BAR/
2700 PSI
PR

OPENS @ T P
1.5 BAR/22 PSI
MOLDBOARD
VALVE BLOCK
RETURN
FILTER
CYLINDERS
RETRACTING

1.7 BAR/
25 PSI MOLDBOARD
CYLINDERS
STRAINER PM-565B
DIFFUSER
MOLDBOARD
HYDRAULIC CIRCUIT
HYDRAULIC TANK MOLDBOARD RAISE

- 99 -
 PM-565B MOLDBOARD AND ROTOR DOOR
AUTOMATIC CONTROL
C725-PK
200-BK 200-BK
30 87
122-BU C732-GN MOLDBOARD MOLDBOARD
14 13
87a SERVICE PRESSURE RAISE 2
9 5
DOOR 1 RELAY SOLENOID
10 6 1
CB5
RELAY C726-PU C726-PU
2
B+ 11 7 200-BK
MOLDBOARD 3
C727-WH
MOLDBOARD
SELECTOR SWITCH 12 8
C722-GY LOWER 2
2 1 4
SOLENOID
C732-GN E745-OR 1
3 C727-WH
4
122-BU C722-GY
5 6 200-BK
C721-BR C726-PU
C719-YL
E745-OR C725-PK 2
C732-GN 1
C718-WH 1
2 3 C715-OR
C717-PU C718-WH
5 4
C719-YL MOLDBOARD
1 1
6
PRESSURE
2 3 7 2 3 SOLENOID
C716-PK
C717-PU 8 9
5 4 5 4
10
11 C726-PU
6 6
7 C727-WH 7 MOLDBOARD
12
8 9 8 9 RIGHT SWITCH
C718-WH
10 10
11 C726-PU C726-PU 200-BK
11
C732-GN C716-PK
C727-WH C727-WH DOOR
12 12

MOLDBOARD MOLDBOARD CONSOLE C727-WH RAISE

LEFT SWITCH SWITCH SERVICE DOOR
2
C732-GN
RIGHT SWITCH
E745-OR 1
1
C729-BU 2
1 E745-OR 3 200-BK
C726-PU
E745-OR
2 MOLDBOARD
3 5 2
C726-PU GRADE/SLOPE PRESSURE E745-OR 4
C729-BU CONTROL
E745-OR
5 4 SWITCH 6 1
2
C730-BR 11 10 1
6 C729-BU C729-BU
C902-GN
3 DOOR
SERVICE DOOR 12 959-WH
LEFT SWITCH LOWER
C730-BR

- 100
 C2

C1
MOLDBOARD MOLDBOARD
RAISE LOWER

S2 S3
DOWN-PRESSURE
GAUGE AT CLOSE AT
VALVE BLOCK 140 BAR/
2000 PSI

3 2
G1
S1
AUXILIARY
PUMP MOLDBOARD 1

PRESSURE

ZERO TO
69 BAR/1000 PSI 103 BAR/
1500 PSI

186 BAR/
2700 PSI
PR

OPENS @ T P
1.5 BAR/22 PSI
MOLDBOARD
VALVE BLOCK
RETURN
FILTER

1.7 BAR/
25 PSI
MOLDBOARD
CYLINDERS

STRAINER PM-565B
DIFFUSER MOLDBOARD
HYDRAULIC CIRCUIT
HYDRAULIC TANK METERED DOWN PRESSURE

- 101
 PM-565B MOLDBOARD AND ROTOR DOOR
ROTOR DOOR CONTROL
C725-PK
200-BK 200-BK
30 87
122-BU C732-GN MOLDBOARD MOLDBOARD
14 13
87a SERVICE PRESSURE RAISE 2
9 5
DOOR 1 RELAY SOLENOID
10 6 1
CB5
RELAY C726-PU C726-PU
2
B+ 11 7 200-BK
MOLDBOARD 3
C727-WH
MOLDBOARD
SELECTOR SWITCH 12 8
C722-GY LOWER 2
2 1 4
SOLENOID
C732-GN E745-OR 1
3 C727-WH
4
122-BU C722-GY
5 6 200-BK
C721-BR C726-PU
C719-YL
E745-OR C725-PK 2
C732-GN 1
C718-WH 1
2 3 C715-OR
C717-PU C718-WH
5 4
C719-YL MOLDBOARD
1 1
6
PRESSURE
2 3 7 2 3 SOLENOID
C716-PK
C717-PU 8 9
5 4 5 4
10
11 C726-PU
6 6
7 C727-WH 7 MOLDBOARD
12
8 9 8 9 RIGHT SWITCH
C718-WH
10 10
11 C726-PU C726-PU 200-BK
11
C732-GN C716-PK
C727-WH C727-WH DOOR
12 12

MOLDBOARD MOLDBOARD CONSOLE C727-WH RAISE

LEFT SWITCH SWITCH SERVICE DOOR
2
C732-GN
RIGHT SWITCH
E745-OR 1
1
C729-BU 2
1 E745-OR 3 200-BK
C726-PU
E745-OR
2 MOLDBOARD
3 5 2
C726-PU GRADE/SLOPE PRESSURE E745-OR 4
C729-BU CONTROL
E745-OR
5 4 SWITCH 6 1
2
C730-BR 11 10 1
6 C729-BU C729-BU
C902-GN
3 DOOR
SERVICE DOOR 12 959-WH
LEFT SWITCH LOWER
C730-BR

- 102
- 103
- 104
- 105
- 106
- 107
- 108
- 109
- 110
- 111
 C732-GN C732-GN
C733-OR RIGHT CONSOLE
CB1 103-YL CONVEYOR SWING
B+ LEFT RIGHT LEFT RIGHT
2 1 2 1
103-YL C732-GN 103-YL C732-GN C732-GN
SWING
C733-OR C733-OR LEFT
B LEFT 3 3
CONVEYOR LEFT CONSOLE LEFT RIGHT LEFT RIGHT C732-GN 200-BK
E C CONTROL CONVEYOR SWING 2 1 2 1
JOYSTICK 103-YL 103-YL C732-GN 103-YL 103-YL C732-GN
D
C733-OR C733-OR SWING
3 3 RIGHT
200-BK
103-YL
C
C733-OR L.E.D. LEFT GROUND L.E.D. RIGHT GROUND
CONVEYOR SWING CONVEYOR SWING
C733-OR 200-BK
E + - + -
103-YL C732-GN
200-BK
C736-WH MOTOR
B
103-YL C735-PU C736-WH RIGHT INLET
CONVEYOR CONVEYOR
D NEUTRAL ON/OFF
103-YL C734-PK ON OFF ON OFF
1 RELAY 1
C736-WH 200-BK
2 961-BR 2 958-YL
E739-PU 3 C736-WH
961-BR 3 MOTOR
B BYPASS
C736-WH C736-WH
E739-PU 4 103-YL 4
E C 5 5
6 6
D
LEFT 85 86 85 86 C736-WH C736-WH 200-BK
CONVEYOR
CONVEYOR 87 87 E740-GY
C ON/OFF 1 2
103-YL C733-OR CONTROL 30 2ND-
1 2
RELAY E741-BR STAGE
87A 87A 1 2
E
103-YL C732-GN 958-YL SPEED
200-BK
2 1 2 1 C756-BU 200-BK
B
103-YL C735-PU 103-YL C734-PK E740-GY 103-YL C734-PK
C735-PU C735-PU
D 3 3 RAISE
103-YL C734-PK RIGHT CONSOLE
LEFT CONSOLE C734-PK
RAISE/LOWER 2 1 RAISE/LOWER 2 1
RIGHT 103-YL 103-YL C734-PK 103-YL C734-PK
CONVEYOR C734-PK 200-BK
C734-PK C735-PU C735-PU
3 E742-YL 3
CONTROL C735-PU 2
JOYSTICK LEFT GROUND 1 3 RIGHT GROUND
C736-WH LOWER
RAISE/LOWER RAISE/LOWER
TIMER 2ND-STAGE
CONVEYOR SPEED
LEFT CONSOLE CNVR 2 E739-PU C735-PU C735-PU 200-BK
+ BATTERY 1 C105-RD
+ BATTERY 4 C105-RD C734-PK C734-PK
OPEN 5
+ BATTERY (SWITCHED) 6 308-YL CONVEYOR BOOST SWITCH BOOST
GROUND 3 200-BK
C736-WH G867-BU

200-BK

PM-565B CONVEYOR CONTROL CONVEYOR BOOST SWITCH 200-BK

SWING RIGHT, LOWER C736-WH G867-BU

- 112
 FRONT
MANIFOLD
PM-565B
FRONT LEFT FRONT
ELEVATION
MANIFOLD
SWING RIGHT, LOWER

AUXILIARY CONVEYOR
PUMP SWING

PRESSURE
FILTER

CONVEYOR
LIFT

RIGHT FRONT
ELEVATION
HYDRAULIC
TANK CONVEYOR-BOOST
MANIFOLD
TO SECOND-STAGE
CONVEYOR MOTOR INLET

- 113
 C732-GN C732-GN
C733-OR RIGHT CONSOLE
CB1 103-YL CONVEYOR SWING
B+ LEFT RIGHT LEFT RIGHT
2 1 2 1
103-YL C732-GN 103-YL C732-GN C732-GN
SWING
C733-OR C733-OR LEFT
B LEFT 3 3
CONVEYOR LEFT CONSOLE LEFT RIGHT LEFT RIGHT C732-GN 200-BK
E C CONTROL CONVEYOR SWING 2 1 2 1
JOYSTICK 103-YL 103-YL C732-GN 103-YL 103-YL C732-GN
D
C733-OR C733-OR SWING
3 3 RIGHT
200-BK
103-YL
C
C733-OR L.E.D. LEFT GROUND L.E.D. RIGHT GROUND
CONVEYOR SWING CONVEYOR SWING
C733-OR 200-BK
E + - + -
103-YL C732-GN
200-BK
C736-WH MOTOR
B RIGHT
103-YL C735-PU C736-WH INLET
CONVEYOR CONVEYOR
D NEUTRAL ON/OFF
103-YL C734-PK ON OFF ON OFF
1 RELAY 1
C736-WH 200-BK
2 961-BR 2 958-YL
E739-PU 3 C736-WH
961-BR 3 MOTOR
B
C736-WH C736-WH BYPASS
E739-PU 4 103-YL 4
E C 5 5
6 6
D
LEFT 85 86 85 86 C736-WH C736-WH 200-BK
CONVEYOR
CONVEYOR 87 87 E740-GY
C ON/OFF 1 2
103-YL C733-OR CONTROL 30 2ND-
1 2
RELAY E741-BR STAGE
87A 87A 1 2
E
103-YL C732-GN 958-YL SPEED
200-BK
2 1 2 1 C756-BU 200-BK
B
103-YL C735-PU 103-YL C734-PK E740-GY 103-YL C734-PK
C735-PU C735-PU
D 3 3 RAISE
103-YL C734-PK RIGHT CONSOLE
LEFT CONSOLE C734-PK
RAISE/LOWER 2 1 RAISE/LOWER 2 1
RIGHT 103-YL 103-YL C734-PK 103-YL C734-PK
CONVEYOR C734-PK 200-BK
C734-PK C735-PU C735-PU
3 E742-YL 3
CONTROL C735-PU 2
JOYSTICK LEFT GROUND 1 3 RIGHT GROUND
C736-WH LOWER
RAISE/LOWER RAISE/LOWER
TIMER 2ND-STAGE
CONVEYOR SPEED
LEFT CONSOLE CNVR 2 E739-PU C735-PU C735-PU 200-BK
+ BATTERY 1 C105-RD
+ BATTERY 4 C105-RD C734-PK C734-PK
OPEN 5
+ BATTERY (SWITCHED) 6 308-YL CONVEYOR BOOST SWITCH BOOST
GROUND 3 200-BK
C736-WH G867-BU

200-BK

PM-565B CONVEYOR CONTROL CONVEYOR BOOST SWITCH 200-BK

CONVEYOR OFF C736-WH G867-BU

- 114
 D3 D2 D1
FAN PRESSURE
SENSOR

OIL
COOLER
FIRST- SECOND-
STAGE STAGE
FAN MOTOR CONVEYOR CONVEYOR
MOTOR MOTOR
MOTOR
BYPASS

CONVEYOR
PUMPS FAN
CONTROL

MOTOR
INLET SECOND
STAGE
RESERVOIR

PM-565B CONVEYOR HYDRAULIC CONVEYOR / FAN

CONVEYOR OFF MANIFOLD

- 115
 C732-GN C732-GN
C733-OR RIGHT CONSOLE
CB1 103-YL CONVEYOR SWING
B+ LEFT RIGHT LEFT RIGHT
2 1 2 1
103-YL C732-GN 103-YL C732-GN C732-GN
SWING
C733-OR C733-OR LEFT
B LEFT 3 3
CONVEYOR LEFT CONSOLE LEFT RIGHT LEFT RIGHT C732-GN 200-BK
E C CONTROL CONVEYOR SWING 2 1 2 1
JOYSTICK 103-YL 103-YL C732-GN 103-YL 103-YL C732-GN
D
C733-OR C733-OR SWING
3 3 RIGHT
200-BK
103-YL
C
C733-OR L.E.D. LEFT GROUND L.E.D. RIGHT GROUND
CONVEYOR SWING CONVEYOR SWING
C733-OR 200-BK
E + - + -
103-YL C732-GN
200-BK
C736-WH MOTOR
B RIGHT
103-YL C735-PU C736-WH INLET
CONVEYOR CONVEYOR
D NEUTRAL ON/OFF
103-YL C734-PK ON OFF ON OFF
1 RELAY 1
C736-WH 200-BK
2 961-BR 2 958-YL
E739-PU 3 C736-WH
961-BR 3 MOTOR
B
C736-WH C736-WH BYPASS
E739-PU 4 103-YL 4
E C 5 5
6 6
D
LEFT 85 86 85 86 C736-WH C736-WH 200-BK
CONVEYOR
CONVEYOR 87 87 E740-GY
C ON/OFF 1 2
103-YL C733-OR CONTROL 30 2ND-
1 2
RELAY E741-BR STAGE
87A 87A 1 2
E
103-YL C732-GN 958-YL SPEED
200-BK
2 1 2 1 C756-BU 200-BK
B
103-YL C735-PU 103-YL C734-PK E740-GY 103-YL C734-PK
C735-PU C735-PU
D 3 3 RAISE
103-YL C734-PK RIGHT CONSOLE
LEFT CONSOLE C734-PK
RAISE/LOWER 2 1 RAISE/LOWER 2 1
RIGHT 103-YL 103-YL C734-PK 103-YL C734-PK
CONVEYOR C734-PK 200-BK
C734-PK C735-PU C735-PU
3 E742-YL 3
CONTROL C735-PU 2
JOYSTICK LEFT GROUND 1 3 RIGHT GROUND
C736-WH LOWER
RAISE/LOWER RAISE/LOWER
TIMER 2ND-STAGE
CONVEYOR SPEED
LEFT CONSOLE CNVR 2 E739-PU C735-PU C735-PU 200-BK
+ BATTERY 1 C105-RD
+ BATTERY 4 C105-RD C734-PK C734-PK
OPEN 5
+ BATTERY (SWITCHED) 6 308-YL CONVEYOR BOOST SWITCH BOOST
GROUND 3 200-BK
C736-WH G867-BU

200-BK

PM-565B CONVEYOR CONTROL CONVEYOR BOOST SWITCH 200-BK

CONVEYOR ON, BOOST C736-WH G867-BU

- 116
 D3 D2 D1
FAN PRESSURE
SENSOR

OIL
COOLER
FIRST- SECOND-
STAGE STAGE
FAN MOTOR CONVEYOR CONVEYOR
MOTOR MOTOR
MOTOR
BYPASS

CONVEYOR
PUMPS FAN
CONTROL

MOTOR
INLET SECOND
STAGE
RESERVOIR

CONVEYOR / FAN
MANIFOLD

PM-565B CONVEYOR HYDRAULIC

CONVEYOR ON
- 117
- 118
- 119
- 120
- 121
- 122
- 123
- 124
 C747-BU
PM-565B C746-YL
WATER
WATER SPRAY SYSTEM SPRAY OFF ON AUTO
SWITCH
1
2
229-BK 3
COMPUTERIZED
PROFILER CONTROL 4 WATER
229-BK
(CPC) 5 SHUTOFF
6 SOLENOID
WATER SPRAY N/C 22
WATER SPRAY N/O 23
GROUND RETURN 39 229-BK
L942-PK 200-BK
WATER SPRAY 32 C748-BR
GROUND 2
POWER IN 1
SERVICE DOOR N/O 17
SERVICE DOOR N/C 16
KICKBACK N/C SWITCH 6
KICKBACK N/O SWITCH 5 85 86
ROTOR SENSOR 28
REVERSE DIR SWITCH 15 L942-PK 200-BK
FORWARD DIR SWITCH 14 87
119-PK WATER
30 MOTOR
L924-PK SOLENOID
L925-PU
L927-YL 87A
L928-BR WATER SPRAY
L929-BU RELAY
L930-GN
C724-OR
119-PK 200-BK

- 125
 PM-565B
GROUND-LEVEL WATER SPRAY
WATER FILL
OPENS @ ROTOR SYSTEM
14 BAR/
203 PSI HOUSING WATER SPRAY SYSTEM ON
HIGH-PRESSURE B A HIGH-PRESSURE SPRAY OFF
FROM AUXILIARY WASHDOWN PUMP C
HYDRAULIC PUMP

CONVEYOR 1ST-STAGE
SPRAY BAR CONVEYOR

WATER 2ND-STAGE
MOTOR CONVEYOR
SOLENOID
PRESSURE
SWITCH

WATER PUMP DRAIN

VALVE
AND MOTOR

WATER TANK
DRAIN
VALVE

DRAIN
VALVE SHUTOFF
SOLENOID
SERVICE DRAIN
VALVE
SHUTOFF
VALVES

FILTERS

WATER CONTROL
VALVE BANK

- 126
- 127
- 128
- 129
- 130
 R

LEFT HMU
P CYLINDER
EXTENDING

AUXILIARY
PUMP L

186 BAR/ L P1
2700 PSI

186 BAR/
2700 PSI FRONT TRACKS
P STEERING CYLINDER
T

OPENS @
1.5 BAR/22 PSI T

138 BAR/
2000 PSI P2
RETURN
FILTER
R

1.7 BAR/
25 PSI

RIGHT HMU
STRAINER
PM-565B
DIFFUSER
FRONT STEERING
HYDRAULIC CIRCUIT
HYDRAULIC TANK STEER RIGHT

- 131
 REAR
MANIFOLD
(SHOWN
PM-565B (MPC-10)
INCOMPLETE)

STEERING SYSTEM LEFT

FAULT PRESENT REAR
STEERING
COMPUTERIZED POWER
CALIBRATEMODE
SOLENOID
PROFILER CONTROL
(CPC)
RIGHT
REAR
CPC CONNECTOR STEERING
SOLENOID
CB2
119-PK
B+ 1 29 3 4 39 21 24 33 34

L938-BU
L937-BR
RD-18
BATTERY A 119-PK L923-OR
BK-18 119-PK
GROUND B 229-BK
YL-18
SIGNAL C L919-BR L922-GY
STEERING MODE CONSOLE REAR STEERING
SENSOR TOGGLE SWITCHES 1
229-BK
2 3
RD-18
BATTERY A 119-PK 1 5 4
BK-18
GROUND B 229-BK RIGHT
SIGNAL
YL-18 6
C L920-BU 2 3
7
FRONT TRACK 5 4 8 9
LEFT
POSITION SENSOR 6
10
L923-OR
11
7
L922-GY
8 9 12
RD-18 10
BATTERY A 119-PK L923-OR
BK-18 11
GROUND B 229-BK 229-BK 229-BK
YL-18
SIGNAL C L921-GN L922-GY
12
REAR TRACK 229-BK
POSITION SENSOR

- 132
- 133
- 134
- 135
- 136
- 137
- 138
- 139
- 140
 PM-565B MANUAL ELEVATION CONTROL
C711-BU
C709-WH
TO OTHER ELEVATION
CONTROL STATIONS
106-WH 106-WH
C751-OR 600-BR
L931-GY
LF LEG SPEED 200-BK
L932-PU
106-WH TYPICAL

L931-GY

C753-PU
L932-PU

106-WH
C709-WH

C758-GY
C711-BU

C757-BR

C752-PK

C751-OR
C708-PU
200-BK ELEVATION REAR AUTO REAR
C751-OR
14 13 CONTROL BYPASS LOWER
A
STATION SWITCH
106-WH 9 5
C752-PK 1
1 B
RF LEG 10
6 2 C711-BU
SPEED L931-GY
2
C757-BR 3
200-BK
11 7 C
106-WH
3 LEFT FRONT
12 C709-WH D
8 RAISE
14 13 4
9 5
106-WH
ALL-LOWER A
ALL-LEGS
1 SWITCH
10 RELAY
6 205-BK
106-WH
2 L933-PK B 1
11 7 2 REAR
106-WH 200-BK 3
3 RAISE
12 8 C753-PU C
C758-GY C752-PK
4
C708-PU C757-BR D
ALL- C709-WH
RAISE RELAY 200-BK
L933-PK
106-WH
C753-PU C753-PU
EMITTER RECEIVER C758-GY RIGHT FRONT
C708-PU A REAR LEG RAISE
BR 1
BR+
SWITCH
BU 2
B 1
WH 2 C708-PU
BU- LEFT 3
BK 3
FRONT LEG C 205-BK
4
200-BK SWITCH RIGHT FRONT
D
C710-YL LOWER
200-BK
AUTO 85 86
STOP RELAY C758-GY
87
C709-WH 14 13
30 205-BK
87a
9 5 REAR
1
SERVICE A A C757-BR LEFT FRONT
C711-BU 10 RELAY
6
1 1
LOWER
B+ 106-WH 2 B B
CB3 11 7 2 2
122-BU 3 3
3
12 E761-BR C C
B+ BR 1 8 E761-BR

E760-PU
BR+ BU 2 4 205-BK
CB5 E760-PU D D
WH
BU-
BK 3 C752-PK RIGHT
4 C757-BR C757-BR FRONT-LEG
EMITTER RECEIVER E761-BR SWITCH
200-BK

- 141
 FRONT
MANIFOLD
PM-565B
FRONT LEFT FRONT
ELEVATION
MANIFOLD
FRONT LEGS RAISE CONVEYOR
SWING
AUXILIARY
PUMP

PRESSURE
FILTER

CONVEYOR
LIFT

RIGHT FRONT
ELEVATION
HYDRAULIC
TANK CONVEYOR-BOOST
MANIFOLD
TO SECOND-STAGE
CONVEYOR MOTOR INLET

- 142
 LEFT RIGHT
DISPLAY DISPLAY PM-565B
GRADE/SLOPE
CONTROLLER
CROSS SLOPE L R

SELECTOR SWITCH % %
IND IND
(LF LEG CONTROL,
RF LEG CONTROL,
. . . . HIGH CORRECTION
OR NO SLOPE CONTROL) INDICATOR ARROW

AUTO AUTO
AUTO AUTO
ON GRADE BAR
M M
CROSS SLOPE A A
GAIN ADJUSTMENT N N
CAL CAL LOW CORRECTION
INDICATOR ARROW

GRADE CONTROL
GAIN ADJUSTMENT LEFT MODE
SELECTOR SWITCH
DISPLAY

LEFT ROTARY
DEPTH ADJUSTMENT %
KNOB . . IND ROTARY
DEPTH ADJUSTMENT
KNOB
ON GRADE BAR/
CORRECTION INDICATORS
AUTO

MAN
PM-565 SONIC
MODE SELECTOR CAL

SWITCH GRADE SENSOR

- 143
 PM-565B
SONIC SENSOR
OPERATING PARAMETERS
%
IND
. .

. . .

AUTO

AUTO AUTO AUTO

MAN
MAN MAN MAN

CAL CAL CAL CAL

ON-GRADE HIGH LOW

CLOSEST
WORKING
DISTANCE
310 MM/ 12 IN
WINDOW SIZES
152 MM/ 6 IN
CONE DIAMETER
AT 610 MM/ 24 IN
SOLID LOW ZONE 60 MM/ 2.4 IN
FARTHEST 45.7 MM/ 1.8 IN SOLID LOW
WORKING FLASHING LOW ZONE 15 MM/ .6 IN
DISTANCE
1400 MM/ 55 IN ON GRADE
ON GRADE ZONE 4.57 MM/ .18 IN CENTERLINE
10.7 MM/ .42 IN FLASHING LOW
FLASHING HIGH ZONE 15 MM/ .6 IN +/- 4.57 MM/ .18 IN
SOLID HIGH ZONE 60 MM/ 2.4 IN 10.7 MM/ .42 IN FLASHING HIGH
254 MM/ 10 IN
CONE DIAMETER
AT 910 MM/ 36 IN SOLID HIGH
45.7 MM/ 1.8 IN

- 144
 PM-565B
AUTO GRADE AND SLOPE
SIX CALIBRATION MODES:
• CROSS SLOPE (SLP)
L R
• AUTOMATIC OFFSETS (AUT OFS)
• LEG SOLENOID OFFSETS (OFS)
• AUTO OPERATION HOURS (HR)
• AUDIBLE ALARM ON/OFF (BEP)
AUTO AUTO • MEASUREMENT UNITS (UNT)
AUTO AUTO
M M
A A
N N
CAL CAL CALIBRATION MODE WILL
APPEAR IN RIGHT READOUT
(SLP, OFS, HR, BEP, OR UNT)

TURN RIGHT ROTARY

DEPTH ADJUSTMENT KNOB TO SCROLL
HOLD MODE SWITCHES TO VARIOUS CALIBRATION MODES
IN CAL POSITION TO
ACCESS CALIBRATION MODES

- 145
 PM-565B AUTOMATIC GRADE AND SLOPE
SENSORS AND CONTROLS
GRADE/SLOPE
CONTROLLER L
R
RIGHT FRONT 205-BK
% %
IND
. . IND LOWER
. . REAR
2
SOLENOID
SERVICE 1
AUTO AUTO RELAY E761-BR
AUTO AUTO
OFF ON LEFT FRONT 205-BK
M M
A A
B+ 2 1
11 7 LOWER 2
167-OR N N
CB4 3
C749-GY CAL CAL
3 SOLENOID
12 8 1
5 4 E760-PU
4
SYSTEM ON IN +

POWER OUT +
205-BK
LOWER RIGHT
(SINK) ALARM

C757-BR
RAISE RIGHT
GROUND IN -

LOWER LEFT RIGHT FRONT

POWER IN +

RAISE LEFT

COMM B
COMM A
GRADE/SLOPE C752-PK RAISE 2
CONTROL SOLENOID
1
ON/OFF SWITCH C758-GY
12

10
11

205-BK
2

C753-PU
1
7

3
5

8
9

LEFT FRONT 2
- RAISE
ALARM SOLENOID 1
+

320-OR
205-BK
C749-GY
CONFIG E E CONFIG
% %
IND GROUND - B 205-BK B GROUND -
. .
IND
. . POWER + A C763-WH A POWER +
COMM B D C761-PK D COMM B
COMM A C C769-OR C COMM A
B
A
D
C

AUTO AUTO

MAN MAN
GROUND -
COMM A
COMM B

CROSS-SLOPE
POWER +

CAL CAL

SENSOR

LEFT SONIC RIGHT SONIC

GRADE SENSOR GRADE SENSOR

- 146
- 147