1.3 - Dimensions
1.3.1 Control Unit (optional)
Fig 5 Dimensions -
Control unit os. 20
(watimounted) (27. BIBT
3
RT
057
Fig 6 Dimensions - Control 1009.96 6712621
unit for panel
mounting Gee en
Tn “
* naqurd dimension of
haiein peel L
Blog ow Off] Jal
r =a 23
° °
100.5 13.96) 70a)
106 257) 74 297
TET
10 \VBW=1100 Product Introduction wao7eraen
@BTG 201624 - Connection with Control Unit (optional)
2.4 Connection with Control Unit (optional)
Ifthe valve is supplied with a separate control unit, all electrical connections
are made directly to the terminal blocks on the circuit board, onthe backside of
the control unit
To access the terminal blocks on the wall mounted control unit, loosen the
screws on the lid and open the box tothe control unit. Remove the two screws,
holding the control unit. Flip the control unit upside down and fasten it with a
srew inthe lower positon. Insert the cables to be connected through the cable
«lands in the bottom of the box. Make all connections with as short cables as
possible according to section 2.4.1: Control Unit Connection Overview and
reassemble in reverse order.
Fig 12 Access to the 7
terminal blocks on a
wall mounted
control unit
‘7X DANGER
3
[WARNING]
eat
WARNING!
Betore installation, ensure that
all power to the system has
been turned of
Cable connections must be
made by authorized
personnel
5
18 ‘VBW-1100 installation instructions Mz078/3en
@BTG 201624 - Connection with Control Unit (optional)
2.4.1 Control Unit Connection Overview
‘The connection diagram in fg 13 shows all possible electrical connections to
the control unit.
NOTEI
To avoid interference, the shields for all cables must be connected to SK9 on
the circuit board,
Further connection instructions are found in the following chapters:
+ Power connections - section 2.4.2 on page 21
+ Actuator connections - section 2.4.3 on page 22
+ Controller connections for Controllers with pulsed closing contact output -
section 2.4.4 on page 23,
+ Controller connections for Controllers/Computers with pulsed signal
‘output for 24 V DC - section 2.4.4.2 on page 24
Fig 13 Control Unit oS
Connection overview a foe
mF |r
ge | | 7 Co
a “q A [|ska
5 Ee
ett )
Tle [oo
sxe [24[: ‘SKS
Hcy
pal J
PN
Tis 5
ko
Gette Shetds
nud
SKi
a078/Gen \VEW-1100 installation Instructions 19
@BTG 201624 - Connection with Control Unit (optional)
Table 4:VBW-1100 contro! unit connections
nal SOE
ski
Power supply | PE
N Mains supply. 230 / 115 VAC
(depending an the specification for the motor)
sk4
‘Actuator | 1-9 Cable for communication between the
Cable actuator and the electronics box.
See Table 3 on page 17 for function
descriptions for each terminal
SKS
Valve 10- Valve position output signal
position 4:20 mA, max. load 500-0 (short circuit when
output t+ ot used}
12 Close
Valve Control \Valve Control input for controllers with pulsed
Input A 18 Common closing contact outputs.
14 Open
zavoc | 15
Indicator 24 V DC input to a green LED indicator.
Input 16
ManJAuto | 17 Manual
Status Status output signal for the Man./Auto control
Output 18 Common | switch,
Max. load: 24 V 200 mA
19 Auto
SK6
20 High limit status output signal
Indicates that the valve High limit position is
Valve Limit | 21 reached, the valve is > 98.5% open.
Status Output
2 Low limit status output signal
Indicates that the valve Low limit position are
23 reached, the valve is < 1.5% open.
24 Open Valve input signal for controllers!
computerized control systems with a pulsed
25 signal output for 24 V DC supply.
Valve Control Nominal 35 mA indication load
Input 8
26 Closed Valve input signal for controllers!
Computerized control systems with a pulsed
27 signal output for 24 V DC supply.
Nominal 35 mA indication load
Internal 24 [28+
VDC Output Internal 24 V DC output. Max. 250 mA.
20-
\VBW+1100 Installation Instructions M2078/3en
@BTG 201624 - Connection with Control Unit (optional)
2.4.2 Power Connections
NOTE!
— Before installation, ensure that all power to the system has been turned off.
Connect the power cable to terminal block SK1 in the control unit as shown in
fig 14
Fig 14 Power connection sk1
nfl
IT]
NLPE
aay’
The control unit is prepared for 85-250 V AC 50/60 Hz. Check the type plate on.
the motor (230 V AC or 11 V AC) to ensure that correct power supply is used
Cabling must be made according to section 2.2: Cabling Instructions.
207@/sen \VBW+1100 Installation Instructions 21
@BTG 201624 - Connection with Control Unit (optional)
2.4.3 Actuator Connections
Connect the actuator cable between terminal SK@ in the control unit, and
terminal TB1 in the actuator, as shown in fig 15.
Terminal 1 on SKé is connected to terminal 1 on TB1, terminal 2 on SK4 to
terminal 2 on TB1, and so on.
NOTE!
To avoid interference, the shields for all cables must be connected to SK9 on
the circuit board,
Fig 15 Connections between
the control unit and
the valve
als
! Tet
Actuator (valve) VaWe1100
Cabling must be made according to section 2.2: Cabling Instructions,
22 \VBW+1100 Installation Instructions M2078/3en
@BTG 201624 - Connection with Control Unit (optional)
2.4.4 Controller Connections
2.4.4.1 Controller with Pulsed Closing Contact Output
Fig 16 Controllarconnoctions
for controlier with Is
pulsed closing contact H
output '
iw { { '
| _ conor
1. Connect the 4-20 mA output signal for the valve positon, to terminals 10
and 11'0n SKS.
2. Connect the controller's contact output directly (relay box not required) to
terminals 12, 13, and 14 on SKS
+ Closed contacts between 12 and 13 closes the valve
+ Closed contacts between 13 and 14 opens the valve
inthis scenario, other connections than those specified above are normally not
used
‘See Table 4 on page 20 for a more detalled description of each terminal
NoTel
To avoid interference, the shield for all cables must be connected to SK9 on
the cireut board
Cabling must be made according to section 2.2: Cabling Instructions.
iMa07é/aen \VEW-1100 Installation instructions 2
@BTG 201624 - Connection with Control Unit (optional)
Fig 17 Controllerconnections
for controller with |
pulsed closing contact |
24.4.2 Controller / Computer with Pulsed Signal Output for
24V DC Supply
‘The internal 24 V DC, available at terminals 28 and 29 on SK6, can be used for
the 24 V supply required in most connections below. ifan insulated input!
‘output is required, an external 24 V DC supply must be used.
Gontrot Unit VBW-1100
SK5.
output
19}
Sk9
s|
414)2}13)14/15} 120}21}22|23)24]28]26)27}28}29}
41. Connect the cable for the 4-20 mA output signal, for the valve position, to
terminals 10 and 11 on SKS.
2. Connect the controllerlcomputer output, for controling the valve, to termi
nals 24, 25, 26, and 27 on SKB.
3. External indication of the Man./Auto switch position is available from termi«
nals 17, 18, and 19 on SKS.
‘A voltage supply of 24 V DC for the intemal supply is needed to power a
suitable indicator device, for example, a lamp, LED, or computer function,
4, The valve limit positions are available from terminals 20 and 21 (High limit)
‘oF 22 and 23 (Low limit) on SKS, using integral signal isolating relays.
A voltage supply of 24 V DC for the intemal supply is needed to power a
suitable indicator device, for example, lamp, LED, or computer function.
5, Indication of the 24 V DC supply is obtained by connecting 24 V DC to ter-
mminals 15 and 16 on SKS. This lights up the green LED, marked ind., on
the front panel
NOTE!
To avoid interference, the shields for all cables must be connected to SK9 on
the circuit board,
Cabling must be made according to section 2.2: Cabling Instructions.
24
\VBW+1100 Installation Instructions M2078/3en
@BTG 20163 Operating Instructions
Fig 18 VBW-1100 front panel
Electronics
Valve Low limit status
indicator - valve is closed,
2 Indicator 24 V DC input
3. Valve High limit status
Indicator - valve is open.
4 Valve position display
(0-100%)
5 Valve operation indicator -
valve is closing
6 Valve operation indicator -
valve is opening
7 Switch for manual opening/
closing of the valve
8 Switch for Manual/Auto
‘The operating instructions in this chapter assumes that the optional control unit,
is connected and used for operation. Operating instructions for direct,
connection between the valve and a controller/computer are not included in
this manual
Low limit High limit
Close Open
contol 5 T
a
Gl | ||®
so i
-
7 Man. Auto
———}
L_-
-
8
woTeren VBW-1100 Operating Inari ra
@BTG 2016{3.2 - Operating from the Contro! Unt
3.2
Operating from the Control Unit
Numbers within parenthesis in the instructions in this section refer to the
callouts in fig 18 on page 25
‘The control unit allows potential-ree end position indication. The current Valve
position can be seen on the display (4)
The valve is controlled manually or automaticaly using a signal from the
controller or computer.
3.2.1. Manual control
41. Set the Man./Auto switch (8) on the front panel to Man.
2. Control the valve using the OpeniClose switch (7).
‘The valve will open, and remain open, as long as the switch is held in the
Open position, and will close, and remain closed, as long as itis held in the
Close position.
3.2.2. Automatic control
41. Set the Man./Auto switch (8) on the front panel to Auto. (The valve
‘cannot now be reset manually using the Open/Close switch).
‘Automatic control can be done in the following two ways depending on the
selected connection configuration. In both cases, the valve opensicloses
depending on the time during which the motors relay is activated.
Controllers with pulsed closing contact output
When the contact is closed, the motors relay is actuated and the valve opens
or closes,
Controllers/Computers with pulsed signal output for 24 V DC.
A current loop (24 V DC) is closed in the computer output, after which a relay
coil in the control unit is activated and the relay closes. This in turn activates
the relay for the current to the actuator. The input signal is then isolated. The
current loop can be closed in different ways depending on the computers
‘output. Common signal outputs are: open collector, relay contacts and so on,
these are directly suited to VBW.-1 100.
\VBW+100 Operating Instructions M2078/3en
@BTG 20166.2. Electronic Functions
Fig 29 VBW-1100
Wiring Diagram
NOTE!
Simplified schematics, not all
Components are shown in the wiring
diagram.
60 \VBW-1100 Appendix
@BTG 2016
M2078/3en