< 3/6> QQ x Boake vA TET SY AEROSPACE MATERIAL SPECIFICATION Issued 1960-06 Revised 2003-08 Reaffrmed 2013-12 Superseding AMS4165G Aluminum Alloy, Extrusions 4.4Cu - 1.5Mg - 0.60Mn (2024-13511) Solution Heat Treated, Stress-Relieved by Stretching, and Straightened (Composition similar to UNS A92024) RATIONALE ‘AMS4165H has been reaffirmed to comply with the SAE five-year review policy 1. SCOPE: 1.4 Form: ‘Tis specication covers an sturinum alloy inthe form of extruded bes, rods, wie, profes, ond ing, 1.2. Application: ‘These extrusions have been used typically for parts subject to excessive warpage during machining due to residual stresses and for parts requiring high strength and whose fabrication does not normally involve welding, but usage is not limited to such applications. 1.2.1 Certain processing procedures may cause these extrusions to become susceptible to stress- corrosion cracking; ARP823 recommends practices to minimize such conditions. 2. APPLICABLE DOCUMENTS: ‘The issue of the following documents in effect on the date of the purchase order forms a part of this ‘specification to the extent supplied herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been ‘cancelled and no superseding document has been specified, the last published issue of that document shall apply. 2.1. SAE Publications: ‘Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001 or www.sae.org, ‘AMS 2355 Quality Assurance Sampling and Testing, Aluminum Alloys and Magnesium Alloys, ‘Wrought Products, Except Forging Stock, and Rolled, Forged, or Flash Welded Rings {SAE Tecpel Strats Boo Fuses prove a “Th repr is plaed by AE Yo ence the Sta of wcrc! on ene een Thu of Ws pet frre vray ets ssl ard tat tay eeu te cg ary ae get arg Perc soe sera ra et [SAE rovews each ecicalepr a easter ne years at which tne maybe revsed atime, sabes, or cance. SAE inves Your wrten commons ard Copy 2013 AE rans ‘tia sr Noto ha psc mayb eng sven areal ten thane n ay amy yee Scns, mech eee TOPLACE ADOCUMENT ORDER: Te 6776067323 (rato USAandcarasa) [SAE values your input. To provide feedback Tok SYraerresavo(ousise USA) [on this Technical Report, please visit fpestioemeene hitosiworn sae confechnica/sandards/AMSA165H Emon: Cotomersartes@ase.org ‘SAE wen ADoRESs: ‘pslwweraneog > @ Bp(ire) ea eum << 3 /6> QQK SeeBA HK AYA LMT 2.1 (Continued) 22 23 AMS 2772 Heat Treatment of Aluminum Alloy Raw Materials ARP823.__ Minimizing Strose-Corrosion Cracking in Wrought Heat-Treatable Aluminum Alloy Products AS1990 Aluminum Alloy Tempers ASTM Publications: Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959 or www.astm.org. ASTM B 594 Uttrasonic Inspection of Aluminum-Alloy Wrought Products for Aerospace Applications ASTM B 680 Packaging/Packing of Aluminum and Magnesium Products ASTM B 60/8 666M Identification Marking of Aluminum and Magnesium Products ANSI Publications: Available from ANSI, 25 West 43rd Street, New York, NY 10036 or ww.ansi.org, ANSIH 35.2 Dimensional Tolerances for Aluminum Mill Products. ANSIH 35.2M Dimensional Tolerances for Aluminum Mill Products (Metric) 3, TECHNICAL REQUIREMENTS 34 Composition: Shall conform to the percentages by weight shown in Table 1. determined in accordance with AMS 2355, TABLE 1 - Composition Element min max licon 0.50 Iron - 0.50 Copper 38 49 Manganese 0.30 09 Magnesium 12 18 (Chromium, = 0.10 Zine ~ 0.25 Titanium S 0.15 Other Elements, each — 0.05 Other Elements, total ~ 0.15 ‘Aluminium remainderSeeBA HK AYA LMT bre) enm | eee) < [36> Qa x 3.2 Condition: Solution heat treated and stress-relieved by stretching to produce a nominal permanent set of 1.5%, but not less than 1% nor more than 3%, to the T3511 temper (See AS1990). Solution heat treatment shall be performed in accordance with AMS 2772. 3.2.1 Extrusions may receive minor straightening, after stretching, of an amaunt necessary to meet the requirements of 3. 3.2.2 Extrusions shall be supplied with an as-extruded surface finish; light polishing to remove minor surface imperfections is permissible provided such imperfections can be removed within specified dimensional tolerances. 3.3 Properties: Extrusions shall conform to the following requirements, determined in accordance with AMS 2365 on the mill product: 3.3.1 Longitudinal Tensile Properties: Shall be as shown in Table 2 or Table 3, as applicable. 3 1 Bars, Rods, Wire, and Profiles: ‘TABLE 2A - Minimum Longitudinal Tensile Properties, Inch/Pound Units Nominal Diameter or Nominal Cross- Tensile Yield Strength Elongation in Thickness Sectional Area Strength at 0.2% Offset 2 inches or 4D Inches ‘Square Inches ksi ksi % Ip to 0.24% al 87.0 42.0 12 Over 0.249 to 0.749, All 60.0 44.0 12 Over 0.749 to 1.499, All 65.0 46.0 10 Over 1.499 Upto 25, incl 70.0 52.0 10 Over 1.499 Over 25 to 32, incl 68.0 48.0 a TABLE 2B - Minimum Longitudinal Tensile Properties, SI Units ‘Nominal Diameter or Nominal Cross- Tensile Yield Strength Elongation in Thickness Sectional Area Strength at 0.2% Offset 50.8 mm or 4D Millimeters Square Centimeters MPa MPa % Up to 6.32, incl All areas, 393 200 2 Over 6.32 to 19.02, incl All areas, 414 303 12 Over 19.02 to 38.07, incl Allareas 448 317 10 Over 38.07 Upto 161, incl 483, 359 10 Over 38.07 Over 161 to 206, incl 469 330 8SeeBA HK AYA LMT bre) enm | eee) < [36> Qa x 3.3.1.2 Round Tubing: TABLE 3A - Minimum Longitudinal Tensile Properties, Inch/Pound Units Nominal Wall Nominal Gross- Tensile Yield Strength Elongation in Thickness Sectional Area Strength at 0.2% Offset 2 inches or 4 Inches Square Inches ksi ksi % Up to 0.249, inet Al 37.0 420 10 Over 0.249 to 0.749, incl All 60.0 44.0 10 Over 0.749 to 1.499, incl All 65.0 46.0 10 Over 1.499 Upto 25, incl 70.0 48.0 10 Over 1.499 Over 28 10 32, incl 88.0 46.0 8 ‘TABLE 38 - Minimum Longitudinal Tensile Properties, SI Units Nominal Wall Nominal Cross- Tensile Yield Strength Elongation in Thickness Sectional Area Strength at 0.2% Offset 50.8 mm or 4D Millimeters ‘Square Centimeters MPa MPa % Up to 6.32, incl Allareas: 393 "200 10 Over 6.32 to 19.02, incl Allareas a4 303 10 Over 19.02 to 38.07, incl Allareas. 448 317 10 Over 38.07 Upto 161, incl 483 331 10 Over 38.07 Over 161 to 206, incl 469 317 8 3.4 Quality: Extrusions, as received by purchaser, shall be uniform in quality and condition, sound, and free from foreign materials and from imperfections detrimental to usage of the extrusions. 3.4.1. When specified, extrusions shall be subjected to ultrasonic inspection in accordance with ASTM B 594. Extrusions, 0.50 inch (12.7 mm) and over in nominal diameter or least distance between parallel sides, not exceeding 600 pounds (272 kg) in weight per piece, or a 10-to-1 width- to-thickness ratio, shall moxt ultrasonic Class B. 3.5 Tolerances: Shall conform to all applicable requirements of ANS! H35.2 or ANSI H35.2M except that surface roughness tolerances shall be double those specified therein.SeeBA HK AYA LMT bre) enm | eee) < [36> Qa x 4, QUALITY ASSURANCE PROVISIONS. 4.1. Responsibility for Inspection: The vendor of extrusions shall supply all samples for vendor's tests and shall be responsible for the performance of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the extrusions conform to specified requirements. 4.2. Classification of Tests: Composition (3.1), tensile properties (3.3.1), ultrasonic inspection when specified (3.4.1), and tolerances (3.6) are acceptance tests and, except for composition, shall be performed on each inspection lot 4.3 Sampling and Testing: Shall be in accordance with AMS 2355. 44 Reports ‘The vendor of extrusions shall furnish with each shipment a report stating that the extrusions conform to the chemical composition, ultrasonic inspection when specified, and tolerances and showing the numerical results of tests on each inspection lot to determine conformance to the other acceptance test requirements. This report shall include the purchase order number, inspection lot number, AMS 4465H, size or section identification number, and quantity. The report shall also identify the producer, product form, producer lot number, and the size of the mill product, 4.5 Resampling and Retesting: Shall be in accordance with AMS 2355. 5, PREPARATION FOR DELIVERY: 5.1. Identincation: Shall be in aocordance with ASTM B 666/B 666M. 5.2. Packaging: Extrusions shall be prepared for shipment in accordance with ASTM B 689 and in compliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the product to ensure carrier acceptance and safe delivery.8 a2 83 a4 85 86 ar eum << 3 /6> QQK SeeBA HK AYA LMT ACKNOWLEDGMENT: ‘A vendor shall mention this specification number and its revision letter in all quotations and when ‘acknowledging purchase orders. REJECTIONS: Extrusions not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. NOTES: ‘A change bar () located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been mace to the previous issue of a specification ‘An (R) symbol to the left of the document title indicates a complete revision of the specification. Change bars and (R) are not used in original publications, nor in specifications that contain editorial changes only. Hardness should be not lower then 100HB/" 0/500 or 108H8/10/1000, determined in accordance with ASTM E 10. Hardness has been used to verify that extrusions have been properly processed, but an out-of-range hardness number is not always indicative of extrusions with out-of-specification tensile properties. Further analysis, including rnaterial composition verification, heat treat process. parameter review, and/or tensile property measurement on extrusions with out-of-range hardness, may be necessary. Terms used in AMS are clarified in ARP1917. Dimensions and properties in inch/pound units are primary; dimensions and properties in SI units are shown as the approximate equivalents of the primary units and are presented only for information Purchase documents should specify nat less than the following: AMS 4165H Form and size or section identification number of extrusions desired Quantity of extrusions desired Ultrasonic inspection report if specified Similar Specifications: ‘AMS QQ-A-200/3, Temper T3511, is listed for information only and shall not be construed as an acceptable altemate unless all requirements of this AMS are met, Key Words: Bars, rods, wire, profiles, tubing PREPARED UNDER THE JURISDICTION OF AMS COMMITTEE "D" SUAECER, URPSALERGS 1000 > BG RSIAIET PEMOFYY oe BOOS r 4