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Dam Construction2
Dam Construction2
Dam Construction2
ENGINEERING GEOLOGY
Teaching notes
3.1 Introduction
Advances in geotechnical engineering have enabled design and construction of high dams
impounding large amounts of water. The design and construction follows well documented
procedures gained over the last years from design construction and monitoring of both
successful and unsuccessful projects. The procedures now taken include
Overtopping 30 Hydrological
Miscellaneous 7 General
The design and construction techniques covered in this chapter are applicable to all dams.
However the design and construction of small dams in Kenya is well covered in the manual
prepared by Ministry of Water (1985). Small dams are those whose height does not exceed
15 metres and or its impounded volume does not exceed one million cubic meters (Bureau
of reclamation 1985). The procedures covered in this chapter are inappropriate for the
design and construction of dam materials presenting the followings characteristics
These conditions require specialized testing and analysis of the presenting conditions in
order to arrive at an appropriate design
The impervious inner layers are basically clays typically the red coffee soils. The
pervious layers are sands, gravels, cobbles, boulders and rocks. If a variety of soils are
available the type of dam of choice is the zoned dam (Bureau of reclamation 1985). It has
inherent advantages of stability and reduced seepage across the dam wall. Error: Reference
source not found shows a typical zoned earth dam
iii) The reservoir sides should be stable under all operating conditions to prevent
landslides into the reservoir. It is to be noted that a landslide into the reservoir
could cause large wave to overtop the dam
iv) The embankment must be provided with adequately sized spillway which allows
design flow floods to pass without overtopping the embankment.
v) Free board allowance should be sufficient to prevent waves from overtopping the
dam.
vi) The dam should be provided with camber which allows settlement of the foundation
and the abutment to take place. This camber is not included in the freeboard
calculations.
vii) The upstream slope must be protected against the wave action while the down slope
is protected against rain erosion and animal grazing
Rock foundations
Ordinarily the rock foundations do not present any bearing capacity problems. Instead it is
the seepage problems which have to be addressed A thorough site investigation should be
undertaken to establish faults and any areas of excessive weathering which could lead to
loss of water. The procedure would be usually to perform in-situ tests to determine the
permeability of the rock structure. This is undertaken together with a site survey of the
fissures of the rock. If excessive erosive leakage , uplift pressures, high water pressures can
occur though rock crevices, fissures, permeable strata, and/or fault planes, consideration
should be made to grout the foundation.
The foundation grout is basically injection of a sealing material under pressure into
underlying formations through grout holes. Grout ordinarily consists of cement water
- 9- Introduction to dam design
mixture in the ration of 10:1 in the case of rich mix to 0.8:1 in the case of a lean mix. Some
additives to the cement water mix is usually done to improve the pumping. The most used
additive is bentonite.
The injected grout eventually fills the cavities and potential avenues of water.
Grouting is a procedure requiring specialized personnel and equipment to effectively carry
out the operations. In general a centerline curtain of grout of holes spaced at three to six
meters is adequate. Where large zones of fracture occur below the dam wall and in the
immediate upstream of the dam a blanket grout on grid is desirable. The depth of the
grouting is usually in the region of three to ten metres. In most cases a blanket grouting of
the foundation directly below the impervious zone is desirable.
Foundations on loose sands are suspect and should generally be avoided as the sand
has the potential of collapse under load. These type of foundations should be avoided or
specialized advice sought.
The various methods of treatment of the foundations of sands and gravel should aim
at economical control of the under seepage and the control of the subsequent seepage
forces to prevent the undesirable effect of foundation erosion and piping at the exit of the
dam. Excessive treatment of a detention dam might not be necessary while treatment of
foundation of a water supply dam might be prudent. The various treatment techniques are
now presented.
a) Cutoff Trenches
Where possible this is usually the treatment of choice. The cut-off should extend down to
bedrock or to other impervious strata. This treatment ensures no future difficulty will be
experienced in piping and or uplift of the dam. The width of the cut-off trench is shown on
- 10- Introduction to dam design
Error: Reference source not found. A minimum bottom width of 1.5 times the excavation
width of the equipment being used for excavation
h w=h−d
d Sand gravel
w Rock
Figure 3.4 Cutoff trench
ii) Partial cutoff
A cut-off that does not go all the way to the foundation, rather it is designed to a proportion
of the depth to the rock or to impermeable layer, the reduction in area is not proportional
to the reduction in the flow. Thus the reduction cannot be estimated from the flow
equation
Q=k .i . A
The action of the partial cut off is similar to that of an obstruction in a pipe. The reduction in
flow is not proportional to the reduction in the area of the pipe. Experiments have shown
that a 50% cut-off results in 25% reduction of the seepage while an 80% cut-off results in
50% reduction in the seepage.
v) Grouting
Various materials have been used to develop grouting procedures to improve the stability
and reduce the permeability of pervious foundations under dam walls. These materials
include,
a) Cement – water
b) Cement – bentonite – water
- 11- Introduction to dam design
c) Bentonite
It is to be noted that grouting is usually an expensive process and it should be allowed after
extensive testing and evaluation.
The design of and earth fill dam embankment needs combination of many parameters.
Many of these parameters are difficult to determine accurately. These parameters include
gradation, composition and corresponding behaviour of the soils under different conditions
of saturation and loading. The stress – strain relationships can be very complex. The result
of these difficulties is that the design of earth fill dam embankment depends largely on
successfully designed, constructed and well performing dams.
ii) Steady seepage conditions. The core of the dams act as the water barrier of the earth
fill dam. However even the tightest of the clay cores will allow some water
penetration. The rate of penetration will depend on the permeability of the core
material and in due time will reach steady seepage condition where a phreatic
surface will be developed at the highest level in the embankment. The steady
seepage condition is critical for the downstream slope. Under these conditions the
water has been impounded the seepage has stabilized through the embankment.
The flow net has been established. All the excess pore water pressures have
dissipated. The slopes of the dam are checked using drained parameters of the
foundations and the embankment materials. The downstream slope is in critical
condition during the steady seepage. Error: Reference source not found shows a
homogenous dam under steady seepage.
iii) Rapid drawdown conditions. Under these conditions the stabilizing effects of the
water in the reservoir has been removed on the upstream slope. The rapid
drawdown leaves high pore-water pressure in the embankment. The upstream
slope is usually in its weakest state. The upstream slope of the dam is checked using
drained parameters of the foundations and the embankment materials. It is to be
noted that a drawdown of up to 40 meters per day is considered as rapid. Error:
Reference source not found shows a homogenous dam under rapid drawdown
conditions.
iv) Stability under severe seismic conditions. The above conditions should be subjected
to acceleration of the embankment occasioned by seismic activities
The stability check is usually to ensure that the shear stresses induced in the embankments
are resisted by the mobilized shear strength. The shear stresses are from the externally
applied loads which include reservoir weight and earthquake forces. Additionally internally
generated forces from the self weight of embankment. The shear stresses at the slopes
being checked are shown on Error: Reference source not found below the shear stresses to
be resisted is shown on Equation 3.1
σ1
τ
σ σ3
s/F
σ =σ +u
τ =¿ ¿ ¿
σ 1−σ 3
τ= sin 2 θ 3.4
2
The external and internal forces produce a compressive stress along the sliding surface. This
mobilizes the shearing strength which resists shearing along the surface being checked. The
shearing strength is given by Equation 3.2
s=c+σ tan ∅
s=c+(σ −u) tan ∅ 3.4
The slope stability factor of safety is given in Equation 3.3
- 14- Introduction to dam design
Compaction
Compaction of earthworks is a key activity to ensure that the envisaged strength and water
tightness is achieved. When the compressibility and loading of the embankment are
constant the more saturated the soil is the higher the likely hood of developing high pore-
water pressures. To minimize the development of high pore-water pressures it is compact
the earthworks just dry of optimum. However for low dams it has been found satisfactory to
compact earthworks at MDD and OMC. At this moisture content the material is able to
conform to the shape of the foundation and the abutments.
Deformations of Interest
At the time of design it’s important that estimates of deformation are made. During usage
of the dam a monitoring regime is made to check field monitoring. If the recorded
settlements are more than those got during the design, it is important to review the cause
of the settlement and take remedial measures. A program for review would generally
Problem identification
Vertical and lateral extent of soils, location of compressible soils, drainage conditions
and any conditions which could lead to settlement
Determination of the water table for the determination of the initial pore water
pressure
Stress analysis
Variation of the principle stresses σ 1, σ2,and σ3, considering consolidation and ohtrer
effects such as poisons ratio
Selection of soil parameters for purposes of settlement estimation
(mv – Coefficient of volume change, c c Compression index, cr – recompression index, cα, Coefficient of
secondary compression, σ’vc, - pre-compression pressure - k, Coefficient of permeability, E u, Elastic
undrained Young’s modulus, E’- drained Young’s modulus , v’ – drained Poisson’s ratio K o –
Coefficient of earth pressure at rest, Cv – coefficient of consolidation)
Representativeness of the samples
Sample disturbance
Environmental Factors
Accuracy of the testing techniques
Estimation of Settlement and pore pressures
Method of analysis
Direction of the principal planes
Variations of mv, k and cv with consolidation
Secondary compression
- 19- Introduction to dam design
Remedial measures
There are no quick fix solutions. Dams which suffer damage were initially deficient in certain
of design and/or construction. Major cracks will need modification to introduce adequate
transition and filter zones to prevent erosion through cracks. Once a through crack is
formed it is virtually impossible to contain the resulting seepage without lowering the dam
to a level below the base of the crack
- 20- Introduction to dam design
3.3.3 Spillways
Spillways are intended for storage and detention dams to release surplus or flood water
which cannot be contained in the allotted storage space. At diversion dams they bypass
flows exceeding those which are turned into the diversion dam.
The primary function of spillway is to release surplus waters from the reservoir in order to
prevent over-topping and possible failure of the dam. The water discharged over the
spillway of a dam attains a very high velocity due to its static head, which is generally much
higher than the safe non-eroding velocity in the downstream. This high velocity flow may
cause serious scour and erosion of river bed downstream. To dissipate this excessive energy
and to establish safe flow conditions in the downstream of a dam spillway, energy
dissipaters are used as remedial devices.
As the spillway spills the design flood a freeboard must be left in place to have the dam not
exposed to possible over-topping. The Freeboard is the vertical distance from the water
surface to the lowest elevation at which water would flow over the dam at a section not
designed to be overflowed.
Design Flood
The criteria for inflow design flood are governed by the classification of the dam. The dams
may be classified according to size by using the hydraulic head (from normal or annual
average flood level on the downstream to the maximum water level) and the gross storage
behind the dam as shown on Error: Reference source not found. The overall size
classification for the dam would be greater of the following two parameters;-
a) The inflow design flood for safety of the dam would be as follows:
region.
Type of spillways
Spillways are classified according to their most prominent feature either as it pertains to the
discharge carrier or some other component. These may be gated or ungated. Common
types, which are generally:
In this type of spillway, the water freely drops down from the crest, as for an arch dam
(Figure 1). In free falling water is ventilated sufficiently to prevent a pulsating, fluctuating
jet.
This type comprises a control weir, which is ogee or 'S' shaped. The ogee shape conforms
closely to the profile of aerated lower nappe and falling from a sharp crested weir. An ogee
crest apron may comprise an entire spillway such as the overflow of a concrete gravity dam
(Figure 7), or the ogee crest may only be the control structure for some other type of
spillway (Figure 8).
Chute Spillway:
A chute spillway, variously called as open channel or trough spillway, is one whose discharge
is conveyed from the reservoir to the downstream river level through an open channel,
placed either along a dam abutment or through a saddle. The control structure for the chute
spillway need not necessarily be an overflow crest, and may be of the side-channel The
chute spillway has been mostly used in conjunction with embankment dams. Chute
- 23- Introduction to dam design
spillways are simple to design and construct and have been constructed successfully on all
types of foundation materials, ranging from solid rock to soft clay.
Saddle spillways
In some basins formed by a dam, there may be one or more natural depressions or saddles
in the rim of the basin, which can be used as spillway. It is usually necessary for the saddle
to be on firm rock.
Shaft Spillway:
A Shaft Spillway is one where water enters over a horizontally positioned lip, drops through
a vertical or sloping shaft, and then flows to the downstream river channel through a
horizontal or nearly horizontal conduit or tunnel (Figure 13). The structure may be
considered as being made up of three elements, namely, an overflow control weir, a vertical
transition, and a closed discharge channel. When the inlet is funnel shaped, the structure is
called a Morning Glory Spillway. The name is derived from the flower by the same name,
which it closely resembles especially when fitted with anti-vortex piers (Figure 14). These
piers or guide vanes are often necessary to minimize vortex action in the reservoir, if air is
admitted to the shaft or bend it may cause troubles of explosive violence in the discharge
tunnel-unless it is amply designed for free flow.
- 24- Introduction to dam design
Siphon Spillway
Another type of siphon spillway consists of a vertical pipe or shaft which opens out in the
form of a funnel at the top and at the bottom it is connected by a right angle bend to a
horizontal outlet conduit.
Whenever it is decided to construct a dam, the first question that one faces is which type of
dam will be most suitable and most economical? Following are the factors affecting
selection of dam site by dam type.
1. Topography
2. Geology and Foundation Conditions
3. Availability of materials
4. Spillway size and location
5. Earthquake zone
6. Height of the Dam
7. Other factors such as cost of construction and maintenance, life of dam, aesthetics
etc.
Topography
a) The site should provide a large area for storage of the water. Also, there should be
suitable routes available for pipelines. Narrowing valley behind wide areas which can
be submerged with low height dam.
b) A narrow U-shaped valley, i.e. a narrow stream flowing between high rocky walls, would
suggest a concrete overflow dam.
c) A low plain country, would suggest an earth fill dam with separate spillways.
- 25- Introduction to dam design
Solid rock foundations have strong bearing power and almost every kind of dam can be built
on such foundations.
Gravel foundations are suitable for earthen and rock fill dams.
Silt and fine sand foundations suggest construction of earth dams or very low gravity dams.
These also need specialized treatment due to under-seepage
Clay foundations are likely to cause enormous settlement of the dam. Constructions of
gravity dams or rock fill dams are not suitable on such foundations. Earthen dams after
special treatments can be built.
Availability of materials
Availability of materials is another important factor in selecting the type of dam. In order to
achieve economy in dam construction, the materials required must be available locally or at
short distances from the construction site. These must water tightness against seepage
besides having the strength and sufficient factor or safety against slope failure bearing
failure. The construction material such as stones, binding material etc. should be locally
available, so that the cost of the project may be reduced.
Spillway disposes the surplus river discharge. The capacity of the spillway will depend on the
magnitude of the floods to be by-passed. The spillway is therefore much more important on
rivers and streams with large flood potential.
Earthquake Zone
If dam is situated in an earthquake zone, its design must include earthquake forces. The
type of structure best suited to resist earthquake shocks without danger are earthen dams
and concrete gravity dams.
Social issues
The land should be cheap and there should be less population. There should not be any
soluble material present at site which could cause change in odour, taste and colour of
water, as it may be harmful for people.
- 26- Introduction to dam design
FETCH: For the purposes of determination of wave height. Fetch is continuous straight
distance over which the wind blows. Fetch length is the horizontal distance over which the
wind blows. The wave height can be estimated from the formula
U∗F 0.5
Hs=
1760
Hs is the height of the wave in metres
U is the speed of the wave in meters per second
F is the fetch of the dam in metres
Other factors not considered in the above formula and which also affects wave height
includes wind direction with respect to the dam axis and dam depth in the vicinity of the
dam axis
ABUTMENT: The part of the valley side against which the dam is constructed. May also refer
to an artificial abutment sometimes constructed as a concrete wall. Right and left
abutments are those on respective sides as an observer when viewed looking downstream.
CREST LENGTH: The developed length of the top of the dam. This includes the length of the
spillway, powerhouse, navigation lock, fish pass, etc., where these structures form part of
the length of the dam. If detached from the dam, these structures should not be included.
CREST OF DAM: The term crest of dam is often used when top of spillway and top of dam
should be used for referring to the overflow section and dam proper, respectively.
FREEBOARD: The vertical distance from the water surface to the lowest elevation at which
water would flow over the dam at a section not designed to be overflowed.
GATE: In general, a device in which a leaf or member is moved across the waterway from an
external position to control or stop the flow.
- 27- Introduction to dam design
CREST GATE (SPILLWAY GATE): A gate on the crest of a spillway that controls overflow or
reservoir water level.
HEEL OF DAM: The junction of the upstream face of a gravity or arch dam with the
foundation surface. In the case of an embankment dam the junction is referred to as the
upstream toe of the dam.
INTAKE: Any structure in a reservoir, dam, or river through which water can be drawn into
an outlet pipe, flume, etc.
LOW LEVEL OUTLET (BOTTOM OUTLET): An opening at a low level from the reservoir
generally used for emptying the impoundment.
OUTLET: An opening through which water can be freely discharged for a particular purpose
from a reservoir.
SEEPAGE COLLAR: A projecting collar usually of concrete or steel built around the outside of
a pipe, tunnel, or conduit, under an embankment dam, to lengthen the seepage path along
the outer surface of the conduit.
STRUCTURAL HEIGHT: The vertical distance from the lowest point of natural ground on the
downstream side of the dam to the highest part of the dam which would impound water.
TOE OF DAM: The junction of the downstream face of a dam with the natural ground
surface. This is also referred to as the downstream toe. For an embankment dam the
junction of the upstream face with ground surface is called the upstream toe.
TOP THICKNESS (TOP WIDTH): The thickness or width of a dam at the top of the dam. In
general, the term thickness is used for gravity and arch dams, width is used for other dams.
i) Sagging crest
ii) Slope failures
iii) Wet patches
iv) Slope protection
v) Soil erosion – gullies
vi) Loss of riprap
vii) etc
Spillway
i) You might wish to recalculate the adequacy of the spillway. This topic is
covered separately above and under hydrology
- 28- Introduction to dam design
Gauge house
The height of the embankment should be determined in order to achieve the desired
storage with an increased gross freeboard. The gross freeboard is the height between the
spillway crest and the embankment crest and takes account of the design flood and the
wave height
The crest width should be such that earthmoving equipment can be able to work on
the crest. In many cases a road should cap the embankment. In any case a minimum width
of four meters should be observed.
- 29- Introduction to dam design
Table 3.2: Design statistics for Ndakaini dam Slope protection Riprap
1 Description 4 Core
Dam name Ndakaini (Thika) Depth (m) 2
Side slopes 1:1.5u/s ,1:5d/s
District Thika Core slope protection Filter drains
Dam type Zoned embankment 5. Foundations
Designer/Engineer Howard & Humpreys
Soil type Weathered rock
1. Catchment area
6. Reservoir
Catchment area (km2) 71
Fetch (m) 4250
Altitude at dam site (masl) 2000
Depth (m) 41
Mean annual rainfall (mm) 1500
Area (m2) 2900000
General soil types Grade IV to VI Capacity (Mm3) 70
3. Embankment
7. Bellmouth Spillway
Crest length (m) 420 Crest diameter (m) 15
Crest height (m) 65 Shaft diameter (m) 2
Crest width (m) 11 capacity (m3/s) 417
Bottom width (m) 8. Draw off system
Upstream side slope 3:1 Height of stand pipe(m) 20
Dow stream side slope 2.5:1 Pipe Diameter (mm) 5500
Freeboard (m) 2 Height of tower (m) 70
Embankment volume(Mm ) 2.53
Draw-off pipe
embankment
5.5m pipe
Table 3.3: Design statistics for Kwa Tabitha dam, Kitui district
1. Description 4 Core
Dam name
Kwa Tabitha
Width (m) 5
Depth (m) 1
District Kitui
Side slopes 1:2 u/s, 1:2d/s
Dam purpose Domestic water
Core trench volume 200
Designer/Engineer supply
NWCPC 3
(m )
5. Foundations
1. Catchment area
General soil type Rock
Altitude at dam site (masl) 1094
6. Reservoir
Mean annual rainfall (mm) 720
Depth (m) 7.1
General soil types Not available
7. Spillway
3. Embankment
Width at sill (m) 15
Crest height (m) 10.5
Depth (m) 2
Crest width (m) 5
Excavation (m3) 25000
Bottom width (m) 38
8. Draw off system
Upstream side slope 3:1
Height of stand pipe(m) 10
Dow stream side slope 2:1
Pipe Diameter (mm) 200
Freeboard (m) 1.5
Embankment volume(m3) 12000
Slope protection Hand placed
riprap
Crest 1101 masl
Gross freeboard 5000 crest protection murram
1500
500 Normal water level ( 1100 masl)
2300 Grassing
3
1 Protective Core 2
gravel 300mm 1
10m stand off pipe Hand placed
Draw off riprap300mm sand filter
pipe Toe drain
Cattle
1000
5000 1000
trough
5000
Figure 3.3: Embankment details of Kwa Tabitha Dam, Kitui district Dam