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HA DMRB Volume 1 Section 3 Part 18 BD 85-08
HA DMRB Volume 1 Section 3 Part 18 BD 85-08
Part 18
BD 85/08
STRENGTHENING HIGHWAY
STRUCTURES USING EXTERNALLY
BONDED FIBRE REINFORCED
POLYMER
SUMMARY
November 2008
design manual for roads and bridges BD 85/08
Volume 1, Section 3,
Part 18
SCOTTISH GOVERNMENT
Summary: This Standard covers the strengthening of concrete and metallic highway
bridges, on trunk roads including motorways, using externally bonded fibre
reinforced polymer (FRP). This Standard does not cover the use of prestressed
plates or other systems in which the FRP is subjected to sustained long-term
loading. This Standard does not cover the strengthening of prestressed concrete
structures, although many of the issues and limit states described will also be
relevant to the design of FRP strengthening schemes for such structures. Design
guidelines are provided for flexural and shear strengthening of reinforced
concrete bridge decks. Design guidelines for strengthening metallic bridge
decks are limited to flexural strengthening. In addition, general guidance is
provided on suitable strengthening techniques.
Volume 1 Section 3
Part 18 BD 85/08 Registration of Amendments
REGISTRATION OF AMENDMENTS
Amend Page No Signature & Date of Amend No Page No Signature & Date of
No incorporation of incorporation of
amendments amendments
November 2008
Volume 1 Section 3
Registration of Amendments Part 18 BD 85/08
REGISTRATION OF AMENDMENTS
Amend Page No Signature & Date of Amend No Page No Signature & Date of
No incorporation of incorporation of
amendments amendments
November 2008
DESIGN MANUAL FOR ROADS AND BRIDGES
Part 18
BD 85/08
STRENGTHENING HIGHWAY
STRUCTURES USING EXTERNALLY
BONDED FIBRE REINFORCED
POLYMER
Contents
Chapter
1. Introduction
2. Application
3. Design
6. Materials
8. References
9. Enquiries
November 2008
Volume 1 Section 3 Chapter 1
Part 18 BD 85/08 Introduction
1. introduction
General Definitions
1.1 This Standard covers the strengthening of 1.6 The following definitions and terminology
concrete and metallic highway structures using relating to FRP are used in this document:
externally bonded fibre reinforced polymer (FRP). The
viability of the technique when applied to reinforced Aramid fibre: A synthetic fibre consisting of a
concrete has been demonstrated through experimental long-chain aromatic polyamide in
studies and numerous practical applications in the which at least 85% of the amide
UK and elsewhere. Experience of its application to linkages are attached directly to two
metallic structures is more limited and less experimental aromatic rings.
verification exists.
Carbon fibre: Fibres produced from organic
1.2 This Standard focuses on the use of FRP for materials such as rayon,
strengthening both reinforced concrete and metallic polyacrylonitrile or pitch. The term
beams and reinforced concrete slabs. Design guidelines is often used interchangeably with
are provided for flexural and shear strengthening of ‘graphite’.
reinforced concrete structures. Design guidelines
for strengthening metallic structures are limited to Composite: Or advanced composite. Alternative
flexural strengthening. In addition general guidance is term for FRP, i.e. fibres plus resin.
provided on suitable strengthening techniques and their
specification. Cure: To irreversibly change the properties
of a thermosetting resin by chemical
reaction, i.e. condensation, ring-
1.3 This Standard does not cover the use of closure, or addition. Cure may be
prestressed plates or other systems in which the accomplished by the addition of
FRP is subjected to sustained long-term loading. curing agents, with or without
However, some general guidance on such catalyst, and with or without heat.
techniques is provided in Clauses 2.17 to 2.19.
Fabric: Fibres woven into a fabric. Fibres
1.4 This Standard does not cover the can be aligned in any direction, with
strengthening of prestressed concrete structures, 0°, 45° and 90° being the most
although many of the issues and limit states common.
described in Chapters 3 and 4 will also be relevant
to the design of FRP strengthening schemes for FRP: Fibre reinforced polymer (or Plastic)
such structures. comprising high strength fibres in a
resin matrix.
NSM FRP: Near-surface mounted (NSM), where γmfε Material partial safety factor for FRP strain
FRP is installed into grooves that capacity
have been cut into the concrete.
γmfE Material partial safety factor for FRP stiffness
Pre preg: Fibres impregnated with resin and
attached to a backing paper or plastic γms Material partial safety factor for steel
release film. reinforcement
Primer: A low viscosity epoxy resin applied εfrps Effective strain in the FRP for shear
to the concrete to provide a good strengthening
bond (normally stronger than the
surface concrete) and a suitable εfrpu Characteristic ultimate strain capacity of FRP
surface for the FRP.
λ Parameter used to determine longitudinal
Pultrusion: A factory method of manufacturing shear at point where reinforcement yields
FRP laminates in long lengths.
Sections currently available include σfrp1 Stress in FRP at location 1
plates, rods and profiles.
σfrp2 Stress in FRP at location 2
Putty: A filler, usually an epoxy resin in the
form of a paste, used to fill holes and σa1 Maximum tensile principal stress in the
surface defects in a concrete surface. adhesive
Resin: A resin is used to impregnate the τl Longitudinal shear stress at the FRP-concrete
fibres and bind filaments, fibres and interface
layers of fibre together.
ωf Parameter used to determine longitudinal
Stress rupture: Also known as creep rupture. shear at point where reinforcement yields
Property whereby the material can
ω s Parameter used to determine longitudinal
fail (rupture) at a stress level
shear at point where reinforcement yields
considerably less than the ultimate
stress under sustained loading.
Afrpm Cross-sectional area of the FRP laminate for
flexural strengthening (mm2)
Thermoset: A resin that cannot be melted and
recycled because the polymer chains
Afrps Area of FRP (mm2) for shear strengthening
form a three-dimensional network.
measured perpendicular to the direction of the
fibres (see Figure 1.1). When FRP laminates
Voids: Air bubbles trapped in the resin or
are applied symmetrically on both sides of a
between the FRP and concrete/steel
beam Afrps is the sum of the areas of both
substrate.
laminates
Wet lay up: A method of installing FRP by hand.
As Cross-sectional area of tensile steel
The dry FRP (fabric or tow sheet) is
reinforcement (mm2)
impregnated with resin immediately
prior to application.
b Width of the beam or plate spacing in slabs
(mm)
Notation
bfrp Width of the FRP laminate (mm) measured
1.7 The following notation is used in this document:
perpendicular to the direction of the fibres (see
α Angle between the principal fibres of the FRP Figure 1.1). For continuous FRP sheet, sfrp is
and the vertical taken as 1.0 and bfrp is taken as cos α
γma Material partial safety factor for adhesive d Effective depth to the centroid of the tensile
steel reinforcement (mm)
γmc Material partial safety factor for concrete
D
d h bfrp
sfrp
Figure1.1
Figure 1.1 Notation
Notationfor
forShear
ShearStrengthening
Strengthening of
of Concrete
Concrete Elements
Elements
2. application
General
2.5 Where uncertainties exist concerning the
effectiveness of an FRP system for a particular
2.1 FRP can be used to increase the load application, appropriate experimental testing on
capacity of structural elements as described in representative specimens shall be undertaken to
this Standard. A structure shall only be considered prove the technique. Examples where this might
suitable for strengthening using this technique if it be required include the use of a material with
can be shown to be at least capable of supporting significantly different properties to those used in
nominal dead load plus nominal superimposed previous studies or applications, the use of a new
dead load plus nominal assessment live load, as approach or system, or bonding onto an irregular,
specified by BD 21 (DMRB 3.4) with all partial curved or deteriorated surface. The requirements
safety factors, including those applied to material for, and the extent of, the testing shall be agreed
strengths, set to unity. with the Overseeing Organisation.
Inspectability
on suitable tests. In Scotland, advice on special
inspections and guidance on suitable tests for
concrete structures should be sought from the 2.15 The ease of inspection of the installed system
Overseeing Organisation. shall be considered in devising the strengthening
scheme and a recommended inspection regime (see
2.10 Externally bonded FRP shall only be applied Chapter 7).
to dry surfaces. Remedial measures shall be taken
if surfaces are damp, and leakages stopped. Any 2.16 Special consideration shall be taken where
damaged material shall be removed down to a strengthening is required to the top surfaces of
sound base. slabs and beams and subsequently buried by the
road surfacing. In such cases it can be impractical
2.11 For concrete structures, expansive rust to provide inspection facilities for the plates.
products arising from reinforcement corrosion may Special care should be taken during bridge
disrupt the concrete and eventually cause inspections to identify any areas of plates which
de-bonding of the FRP. Therefore, unless repairs may have de-bonded as indicated by local break-up
have been carried out, bonding shall only be or reflective cracking of the surface in the location
considered where half-cell potential measurements of the plates. Accurate drawings indicating the
are numerically greater than -250mV with respect location of all plates shall be available for such
to a copper/copper sulphate electrode. inspections (see Clause 7.1). The use of Near
Surface Mounted (NSM) FRP should be considered
2.12 For concrete structures, the integrity of in top slab strengthening applications. See Clause
the surface concrete and its associated method of 4.2.
preparation shall be demonstrated by a series of
pull-off tests, for which the failure plane should
occur within the concrete. Such tests shall be Prestressed FRP
carried out in accordance with PR EN 1542.
A minimum of five tests shall be undertaken at 2.17 The efficiency of externally bonded FRP
representative locations on each element to which strengthening can be increased by prestressing the FRP,
the FRP is to be bonded. The characteristic value of or alternatively by jacking up a structure during the
the concrete tensile strength may be taken as 70% installation of the FRP. Such approaches can enable a
of the mean of the test results but not greater than greater proportion of the ultimate strength of the FRP
the minimum test result. FRP strengthening shall to be utilised. Only a limited amount of testing of such
not be used when the characteristic concrete tensile systems is currently available.
strength is less than 1.5 N/mm2.
2.18 When FRP is subjected to sustained long-term
2.13 Wrought iron structures may be prone loading, failure of the FRP can occur through creep
to delamination. For this reason, wrought iron rupture at a load level significantly below its ultimate
structures shall not be strengthened with FRP short-term strength. Creep rupture can be prevented by
without the specific approval of the Overseeing limiting the magnitude of any sustained loading.
Organisation. Guidance shall be sought from
specialist designers in such cases.
2.19 Guidance shall be sought from specialist
2.14 Where FRP is bonded to soffits above designers and materials suppliers when a
carriageways, the available headroom shall be strengthening scheme includes the use of externally
checked to ensure that impact from high vehicles bonded FRP subjected to sustained loading. The
is not likely, making allowance for the presence design of such schemes is not covered by the
of fixings if used. FRP should not be installed on guidelines given in this Standard, although many of
bridge soffits where there is evidence of frequent the issues and limit states described are relevant to
damage from vehicle impact. their design.
3. design
3.2 Structural elements strengthened with FRP 3.6 Care shall be taken to ensure that consistent
can have significantly reduced ductility when properties for the FRP are used in the design and
compared with conventional structural elements installation. These should be noted on all drawings and
of the same strength. The ductility of FRP relevant documents.
strengthened elements can be particularly low
when their ultimate capacity is governed by failure Properties of Concrete and Reinforcement
modes involving fracture of the FRP or a loss of
composite action between the FRP and the surface
to which it is bonded. The implications of such 3.7 Characteristic values of steel reinforcement
limited ductility of FRP strengthened elements and concrete strengths may be used. Alternatively,
shall be carefully considered, especially in relation worst credible values may be derived from test
to the structural analysis upon which the design is data where they exist, in accordance with BD 44
based. (DMRB 3.4.14). Where design values are not
known or are uncertain, tests shall be undertaken to
3.3 The FRP strengthening system should be enable appropriate values to be derived. Guidance
designed for a minimum service life of 30 years. on the assessment of material properties is given in
BD 21 (DMRB 3.4.3).
3.4 The stresses in the structure when the FRP
is installed shall be taken into account in the
design. Such stresses may arise from permanent Properties of Metallic Elements
and live loads, support settlement or thermal
effects. Particular care is required in establishing
permanent stresses in statically indeterminate 3.8 The material strengths of metallic elements
structures and for brittle metallic structures for may be obtained using BD 21 (DMRB 3.4.3).
which the strengthening design will be particularly Additional guidance is included in the CIRIA
sensitive to the stress in the structure when the FRP report C595[5].
is installed. In such cases, it may be necessary to
undertake tests to establish the permanent stresses
in the structure with confidence. If excessive
vibrations are expected the designer should
consider excluding traffic from the bridge while the
FRP is installed.
Partial safety factors Table 3.1 Values of partial factors for FRP
materials for the ultimate limit state for
Combination 4 loadings in accordance with BD 37
3.9 The partial safety factors for FRP for the
ultimate limit state shall be taken from Table 3.1 or Material γmfE γmfε
Table 3.2. These safety factors shall be applied to
the characteristic values of the material properties. Carbon 1.15 1.15
The values given in Table 3.1 may be used for
Aramid 1.20 1.20
Combination 4 loading in accordance with BD 37
(DMRB 1.3.14). The values in Table 3.2 shall be Glass 1.50 1.50
used in all other cases.
Limit States
(iii) The stress-strain behaviour of the concrete
is as given in BS 5400: Part 4. A rectangular
4.10 The design of strengthened structures shall stress block shall only be used when
be considered for the ultimate limit states in considering concrete crushing.
accordance with the relevant clauses of BS 5400:
Part 4: 1990 (BSI 1990) as implemented by BD 24 The stress-strain behaviour of the steel
(DMRB 1.3.1), except where amended by other reinforcement is linear-elastic in tension, with an
clauses in this Standard. The appropriate loads and elastic modulus of 200 kN/mm2, until the yield
load factors shall be taken from BD 37 (DMRB stress (fy/γms) is reached, as shown in Figure 4.1.
1.3.14).
4.13 For concrete members strengthened for
4.11 The criteria for the serviceability limit states flexure, the following modes of failure shall be
given in Clause 4.1.1 of BS 5400: Part 4, shall be considered, assuming that composite action is
followed, except where amended in this Standard. retained between the FRP and the concrete section:
4.12 The analysis of a concrete section 4.14 FRP rupture should be considered to occur
strengthened for flexure using FRP shall be based when the strain in the FRP reaches εfrpu/γmfε.
on the following: Concrete crushing should be considered to occur
when the strain in the concrete at the compressive
(i) The strain at any level in the section shall face reaches 0.0035. If the section analysis
be determined assuming that plane sections indicates that concrete crushing occurs before the
remain plane. steel reinforcement has reached its yield stress,
then the required moment of resistance of the
(ii) TheVolume
FRP is a1linear
Section 3 material, as
elastic strengthened section should be increased by 15%.
shown in Figure 4.1.
Part X BD 85/08
FRP
fy / Jms
Steel in
Tension
Stress
Steel in
fy Compression
Jms + fy
2000
Es = 200 kN/mm2
Efrp / JmfE
Strain
Figure 4.1 Short-term Stress Strain Curve for Steel and FRP Reinforcement
Figure 4.1 : Short term stress strain curve for steel and FRP reinforcement *
4/2 4.15 For concrete members strengthened for flexure, failure can also occur November
when 2008
there is a loss of composite action between the FRP and the concrete section. Typically
failures occur through the development of a longitudinal failure plane close to the interface
Volume 1 Section 3 Chapter 4
Part 18 BD 85/08 Strengthening Concrete Structures
(i) Ends of FRP; (ii) the longitudinal shear stress between the
FRP and the concrete section;
(ii) Shear cracks;
(iii) irregularities in the profile of the surface to
(ii) Flexural cracks; which the FRP is bonded;
(iii) Concave surface profiles. (iv) the stress in the FRP near its end (i.e. in the
anchorage region).
4.16 The bond behaviour of externally bonded FRP
differs markedly from embedded steel reinforcement. It Guidance on suitable limits is provided in Clauses
is possible to anchor steel reinforcement by providing 4.21 to 4.29. These limits may be relaxed if
a sufficient anchorage length such that, beyond this a rigorous analysis is undertaken or based on
anchorage length, the full strength of the reinforcement experimental results using representative sized
can be developed. However this is not typically the specimens. The likelihood of failure modes
case for externally bonded FRP. Experiments have involving a loss in composite action may be
demonstrated that the longitudinal shear stress that can decreased for externally bonded FRP by reducing
be transferred between the FRP and the concrete is not the FRP thickness and by tapering the FRP when
independent of the bonded length, as typically assumed multiple layers are used.
in design for embedded steel reinforcement. In tests on
the anchorage of FRP externally bonded to concrete, it 4.19 Tests have shown that bolts can be used with
has been found that beyond a limiting bonded length, multi-directional externally bonded FRP laminates
of the order of 50-300mm, there is no further increase to prevent loss of composite action. Where used,
in the ultimate anchorage load-capacity with increased the anchorage strength shall be verified through
bonded length. Furthermore, this ultimate anchorage appropriate testing.
capacity can be very much less than the ultimate tensile
capacity of the FRP. 4.20 Specialist advice shall be sought in cases
where shear cracks could initiate a loss of
composite action. Such a mode of failure may be
4.17 Experimental findings have indicated that disregarded if the maximum applied shear force
the maximum force that can be developed in FRP can be carried by the concrete alone, neglecting
externally bonded to concrete that is uncracked any contribution to the shear capacity made by
under the applied load is limited to the anchorage shear reinforcement.
force given in Clause 4.27. In cases where the FRP
is externally bonded to a structural element that 4.21 The maximum strain in the FRP shall not
remains uncracked under the ultimate load case be greater than 0.008. This limit will generally
for which it is being strengthened, the maximum be more onerous than the factored ultimate FRP
force in the FRP must be limited to the anchorage tensile strain capacity. The likelihood of failure
capacity given in Clause 4.27. Instances where modes occurring that involve a loss of composite
this requirement may be applicable include action has been found experimentally to increase if
structural members with significant changes in this strain limit is exceeded. The data upon which
section properties, for example the transverse this limit is based comes predominantly from tests
strengthening of thin outstands cantilevered from a using externally bonded carbon. In the absence of
bridge deck. more comprehensive test data it is also required for
NSM FRP strengthening. This limit may be relaxed
where
4/4 fatm is the characteristic tensile strength of the adhesive. November 2008
Part X BD 85/08
Volume 1 Section
Volume 1 Section 3 3 Chapter 4
Part X BD 85/08
Part 18 BD 85/08 Strengthening Concrete Structures
Zf = 30 Zf = 20 Zf = 10
1.8
1.6
Figure 4: O values for mild steel reinforcement Zf = 5
1.4 Z =2
Zf = 30 Zf = 20 Zf = 10 f
1.8
1.2
ZZf f == 51
O 1.6
1
1.4
0.8 Zf = 2
1.2
0.6 Zf = 1
1
O 0.4
0.8
0.2
0.6 0 0.05 0.1 0.15 0.2 0.25 0.3
0.4
Zs
0.2
0 0.05 0.1 0.15 0.2 0.25 0.3
Figure 4.2 λ Values for
ZMild Steel Reinforcement
s
Figure 5: O for high yield steel reinforcement
Z f = 30 Z f = 20 Z f = 10 Zf = 5
1.8
Zf = 2
Figure 5: O for high yield steel reinforcement
1.6 Zf = 1
1.4 Z f = 30 Z f = 20 Z f = 10 Zf = 5
1.8
Zf = 2
O 1.2
1.6 Zf = 1
1
1.4
0.8
O 1.2
0.6
1
0 0.05 0.1 0.15 0.2 0.25 0.3
0.8
Zs
0.6
0 0.05 0.1 0.15 0.2 0.25 0.3
CHANGE FIGURES FROM 4ZsAND 5 TO 4.2 AND 4.3
results,
4.25 Ifthe FRPgapis under
bondeda to 1ma concrete
long straight surface edgewithheld to the surface
a concave profile, of
th
where
assumed to be given by:
Shear Capacity
4.29 The4.29 adhesive used
The adhesive ininNSM
used NSM FRPFRP strengthening schemes shall have sufficient strength to
prevent a splitting
adhesive failure
strengthening
4.29 The used in in
schemes shall
NSMtheFRP
have adhesive
sufficient under ultimate
strengthening schemes loading.
shall haveThis requirement
sufficient strength tomay be
4.33 For concrete members strengthened for
taken to be
prevent satisfiedfailure
strength to
a splitting if the in
prevent a following
splitting failure criteria
in
the adhesive
the are ultimate
under met, inshear,
addition
loading. to therequirement
This
the following
requirements mayof
modes of failure
4.28:
be
shall be
adhesive under ultimate loading. This requirement
taken may
to bebesatisfied if satisfied
taken to be the following criteria criteria
if the following are met, in addition to the
considered requirements
at the ultimate limitof 4.28:
state:
arex met,f atm t 5.0 f ctmto the requirements of 4.28:
in addition
x f atm t 5.0 f ctm (i) FRP rupture;
•
x ffatmatm≥ t5.012fctm
MPa (ii) FRP separation from concrete;
•
x f atm t 12 MPa
fatm ≥ 12 MPa
x 1.5I frp d w g d 2.5I frp (iii) excessive shear-crack widths (resulting in
• x 1.5I frp d w g d 2.5I frp a loss of effectiveness of the concrete in
carrying shear through aggregate interlock
• x 2.0I frp d h g d 5.0I frp and friction).
x 2.0I frp d h g d 5.0I frp
wherefatm
where fatmisis the
the characteristic tensilestrength
strength
of of
thethe adhesive.
These failure modes may be avoided by limiting
characteristic tensile adhesive.
where fatm is the characteristic tensile strength of the the strain in the FRP. Guidance on suitable limits is
adhesive. provided in Clause 4.37.
4.35
VolumeThe maximum
1 Section 3 shear stress shall not exceed
4.31 If the FRP extends into areas in compression, the
Partlimits
X BD specified
85/08 in BS 5400: Part 4.
buckling of the FRP might occur, resulting in a
loss of composite action. Where it is necessary to 4.36 The contribution to the shear capacity from
extend the FRP into an area in compression, the FRP
4.36 with principal fibres
The contribution to theatshear
an angle, α, from
capacity to theFRP with principal f
the vertical
vertical is given
is given byby(See
(SeeFigure
Figure 1.1):
1.1):
possibility of buckling should be considered.
n
E frp (d LC ,max )
4.32 It is recommended that when several strips of V frp H frps Afrps 3 ( cos D sin D )
FRP are required these should be applied next to each J mfE s frp
other rather than in layers. If it is necessary to install
where LC,max is determined in accordance with Clause 4.28 and n is tak
multiple layers of FRP then, unless proven by rigorous when considering FRP separation from the concrete
where LC,max is determined in accordance with as described in Cl
analysis or experimental testing, the maximum number should be taken
Clause 4.28 andasnzero for a fully
is taken wrapped
as zero, exceptbeam,
when1.0 when FRP is bon
of layers should be limited to three for pultruded strips
considering FRP separation from the concrete as to the sides o
the sides and bottom of a beam and 2.0 when it is bonded
or five for cured in-situ fabrics.
described in Clause 4.37, when it should be taken
as zero for a fully wrapped beam, 1.0 when FRP
4.37
is To prevent
bonded FRP rupture,
continuously to theFRP separation
sides and bottomfromof the concrete and
awidths
beamrespectively,
and 2.0 when theit effective
is bondedstrain
to theinsides of a Hfrps, shall no
the FRP,
minimum
beam of:
only.
(i) Hfrpu / 2JmfH
Detailing
5.1 Externally bonded FRP may be used for the capacity of connections. When considering such
strengthening metallic structures constructed from cast strengthening schemes, guidance should be sought from
iron or steel. Wrought iron structures should only be specialist designers and materials suppliers, and the
strengthened in accordance with Clause 2.13. Bonding appropriate design approach agreed with the Overseeing
of FRP to metallic structures can be advantageous since Organisation. Because of the limited experimental
the need for welding can be eliminated. Strengthening work that has been undertaken into such strengthening
of metallic structures using FRP has received less applications, it may be necessary to undertaken testing
research attention than concrete structures and there on representative specimens to prove the effectiveness
have been fewer practical applications. of the technique.
Limit States
(iii) global or local buckling of the element; and
5.10 The design of strengthened steel structures (iv) rupture of the adhesive.
should be considered for the ultimate limit states in
accordance with the relevant clauses of BS 5400: 5.15 FRP rupture shall be considered to occur
Part 3: 2000 (BSI 2000) as implemented by BD 13 when the strain in the FRP reaches εfrpu / γmfε
(DMRB 1.3.14), except where amended by other
clauses in this Standard. The appropriate loads and 5.1.6 For cast iron elements, rupture shall be
load factors should be taken from BD 37 (DMRB considered to occur when the stress in the metal
1.3.14). reaches the limits specified in BD 21 (DMRB
3.4.3). Yielding of ductile materials such as steel is
5.11 The criteria for the serviceability limit states acceptable at ultimate limit state.
given in Clause 4.2.2 of BS 5400: Part 3, should be
followed for steel elements, except where amended 5.17 It has been found that FRP strengthening
in this Standard. can result in global or local buckling becoming the
critical failure mode for an element. Global and
5.12 Strengthened cast iron elements should be local buckling in steel elements should, therefore,
analysed on a permissible stress basis, as described be considered in accordance with BS 5400:
in BD 21 (DMRB 3.4.3). Part 3: 2000 (BSI 2000) as implemented by BD 13
(DMRB 1.3.14) using the transformed properties
of the FRP-strengthened section. Guidance on
Section Capacity and Stiffness the evaluation of the buckling properties of FRP-
strengthened metallic elements is included in the
ICE design and practice guide[6] and CIRIA report
5.13 The evaluation of the flexural capacity and C595[5]. Buckling of FRP-strengthened cast iron
stiffness of a metallic section strengthened using elements should be considered using Clause 5.2.8
FRP should be based on the following: of C595[5].
(i) The strain at any level in the section may 5.18 The adhesive joint shall be checked at
be determined assuming that plane sections the ends of the FRP strengthening and at any
remain plane. discontinuities in the structure or changes in the
FRP thickness to ensure that it has sufficient
(ii) Account should be taken of the stresses in capacity to sustain the stresses due to:
the structure when the FRP is installed (see
Clause 3.4). (i) live loading; and
(iii) Differential thermal expansion of the FRP (ii) differential thermal expansion.
and metallic elements should be taken into
account. The analysis of the adhesive joint shall be based
upon the elastic analysis approach set out in
(iv) The FRP is a linear elastic material, as C595[5], unless an alternative approach, such as one
shown in Figure 4.1. based upon fracture mechanics, is agreed with the
Overseeing Organisation. The principal stress in
Guidance on the analysis of FRP-strengthened the adhesive shall satisfy the following condition:
metallic sections is included in C595[5].
σa1 < fa / γma
5.14 The following modes of failure shall be
considered:
5.19 If the FRP extends into areas in compression,
(i) FRP rupture; buckling of the laminate might occur, resulting in
a loss of composite action. Where it is necessary
(ii) rupture of the metallic element; to extend the FRP into an area in compression, the
possibility of buckling should be considered.
5.20 The analysis of the adhesive joint shall take 5.24 The strengthened structure should conform
account of any lack of straightness in the FRP. to the general serviceability requirements given
Requirements for the straightness of the FRP as in Clause 4.2.2 of BS 5400: Part 3. Deflections
installed shall be specified by the designer. It is should be restricted to a level that will not impair
generally recommended that a limit be used based the appearance or functionality of the structure.
upon the gap under a 1m long straight edge held This can be ensured by limiting the maximum
to the surface of the FRP following installation deflection to the effective span/250. If the structure
nowhere exceeding 3mm. For moderate sized has been performing satisfactorily in service and
plates the effect of this lack of straightness will be the future loading to be carried by the structure is
small, although this may not be the case for thick not significantly increased then these serviceability
stiff FRP plates. requirements may be deemed to be satisfied.
5.21 For FRP-strengthened steel elements in 5.25 For steel structures, yielding shall not occur
which yielding occurs at the ultimate limit state, at FRP strengthened sections under serviceability
account shall be taken of the effect of the yielding limit state loading unless agreed with the
on the stresses developed in the adhesive joint. In Overseeing Organisation.
particular, account shall be taken of the effect of
the yielding on the longitudinal shear stresses in the
adhesive. Detailing
6. materials
7.6 The environmental conditions during 7.13 Consideration should be given to installing
installation shall not be detrimental to the long- additional FRP to facilitate long-term monitoring and
term performance of the FRP system. The FRP future testing.
shall not be installed unless the environmental
conditions, including temperature and humidity,
are in accordance with the manufacturer’s
recommendations.
Abnormal Loads
8. references
Standards
9. enquiries
All technical enquiries or comments on this Standard should be sent in writing as appropriate to:
Director of Engineering
The Department for Regional Development
Roads Service
Clarence Court
10-18 Adelaide Street
Belfast R J M CAIRNS
BT2 8GB Director of Engineering
Identify need
for strengthening
Check structure
capacity Specification and
(Clause 2.1) Design
(Chapters 3-6)
Check headroom
(Clause 2.14)
Installation
(Chapter 7)
Check structure
condition
(Clauses 2.8- 2.11)
In-service
Inspection
Identify suitable
and Maintenance
FRP strengthening
(Chapter 7)
techniques
(Clauses 2.4-2.6)
Economic
appraisal
(Clause 2.3)
Undertake
pull-off tests
(Clauses 2.12, 2.13)