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05a1. TUV - COSH Scaffolding Safety
05a1. TUV - COSH Scaffolding Safety
Safety
Session Objectives
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At the end of the session, the participants
would be able to:
would be able to:
1. Identify the hazards associated in the use of
scaffoldings and other temporary structures
scaffoldings and other temporary structures.
2. Discuss the different types of temporary
structures.
structures
3. Enumerate the safety requirements for the
safe use of scaffoldings and other temporary
safe use of scaffoldings and other temporary
structure
Definition
“Scaffold”
Scaffold refers to a temporary or
refers to a temporary or
movable platform supported on the
ground or suspended, used for access
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and/or working at considerable heights
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above ground.
Department Order No. 128 ‐13: Amending Rule
Department Order No. 128 ‐
1414 of the 1989 Occupational Safety and Health
Standards, As Amended
Scaffoldings
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A scaffold is a valuable aid to construction work
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as it enables us to perform many jobs which
would otherwise not be possible.
Scaffolding was intended to be a safety aid
Scaffolding was intended to be a safety aid
however, it remains one of the more serious
problem areas in construction due to a high
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frequency and severity of incidents.
More than 50% of these injuries are due to falls.
Hazards in the Use of Scaffoldingg
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– Fall of person from height
– Fall of materials and objects from height
– Collapse of scaffold
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– Overloading of the scaffold
– Safe access not provided
– Electrocution
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Classification of Scaffolds
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Supported Scaffolds are platforms
supported by legs, outrigger beams,
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brackets, poles, uprights, posts, frames,
or similar rigid support.
Suspended Scaffolds
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more platforms suspended by ropes or
other non‐rigid means from an overhead
structure.
Supported Scaffolds
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Outrigger Scaffold
Scaffolding Parts
Scaffolding Parts
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Main Frame
Adjustable
Adj t bl BBase Base Plate Castor Wheels
Plate
Suspended Scaffolds
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Suspended Scaffolds
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Gondola
LEGEND:
• Suspension/out‐rigging
mechanism
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• Counter weight
• Front beam overhang
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• Working wire rope
• Safety wire rope
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• Suspension platform
• Tie back
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S f t
Safety
Requirements
Amended Rule 1414: Scaffoldings
Amended Rule 1414: Scaffoldings
Department Order No. 128‐13 series of 2013
Amending Rule 1414 on Scaffoldings of the
A di R l 1414 S ff ldi f th
1989 Occupational Safety and Health
Standards, As Amended
(May 3, 2013)
Specific Requirements:
Specific Requirements:
Timber/bamboo scaffolds ‐ limited to a height of 6
meters from the ground or base. Over 6 meters
height, steel scaffolds shall be used.
Manufactured scaffolds more than 6 meters in height ‐
s a be des g ed by s uc u a e g ee a d
shall be designed by structural engineer and
approved by appropriate authority
Specific Requirements:
Specific Requirements:
Site fabricated supported scaffolds exceeding 6 meters
in height or a working load of 150 kg/sqm‐ designed
and inspected by the structural engineer and
approved by the appropriate authority.
Suspended scaffolds shall be designed and inspected
Suspe ded sca o ds s a be des g ed a d spec ed
by a structural engineer if site fabricated.
Specific Requirements:
Specific Requirements:
Fall protection equipment ‐ required when working in
a height of 2 meters.
Over 10 meters, workers are required to use fall arrest
Over 10 meters, workers are required to use fall arrest
equipment.
All personnel involved in scaffolding activities shall have
appropriate training and certification
appropriate training and certification.
Design and Stability
Design and Stability
• Supported scaffolds and their components
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shall be capable of supporting at least four (4)
times the maximum intended load
• Suspended scaffolds –
Suspended scaffolds six (6) times the factor
six (6) times the factor
of safety
• All scaffolds designed by structural engineer
shall be approved by appropriate authority
shall be approved by appropriate authority
Scaffold Erection
Scaffold Erection
• No scaffold work shall be undertaken without
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the direct supervision of a competent/
qualified person
• No scaffold activity shall be undertaken if the
No scaffold activity shall be undertaken if the
wind velocity exceeds 48 kph
Inspection and Tagging
Inspection and Tagging
Inspection and tagging shall be performed by qualified
or competent person;
Yellow Tag – Special requirements for safe use are
required
Red – “Danger
Red – Danger –– Unsafe for Use
Unsafe for Use”
Frame Scaffolds
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Frame Scaffolds
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Assure Stability
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Base Plates, nailed to mud sill
,
Mud Sills
Firm Foundation
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Plumbed and braced to
prevent swaying and
displacement
Frame Scaffolds
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Unstable Objects should
not be used to support
scaffolds
Frame Scaffolds
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Capacity
Capacity
four (4) times the maximum
intended load
Braces
Frames and panels must be
connected by cross, horizontal or
diagonal braces
Plumb and level
Secured to prevent dislodging
Mobile Scaffolds
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Mobile or Rolling
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Scaffolds
‐ should be
equipped with
castors or wheels.
Shall not be moved
horizontally while
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employees are on
them.
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Tube and Coupler Scaffold
• Tube and coupler scaffolds over 6 meters
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height must be;
Designed by a Structural Engineer
Designed by a Structural Engineer
Constructed and loaded in accordance with the
desi n
design
• Couplers must be made of structural metal
such as;
Malleable iron
Structural Grade Aluminum
Tube and Coupler Scaffolds
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• Transverse
Transverse bracing forming an
bracing forming an “X”
X
must be installed at scaffold ends
Every 3rdd set of post
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Every 4th runner
• Longitudinal bracing must be
installed diagonally at
installed diagonally at
– 45 degree angle
– Every 5th post repeatedly
• Building ties must be installed
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Tube and Coupler Scaffolds
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Transverse bracing
Longitudinal
Bracing
Wall Ties
Runner
Bearer Post
Scaffold Height
Scaffold Height
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20’
20 The height of the
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scaffold should not
be more than four (4)
times its minimum
base dimension
unless guys, ties, or
braces are used
5’
Wall Ties and Anchorage
Wall Ties and Anchorage
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Higher than 4:1 ratio, should be
restrained from tipping by ties and
restrained from tipping by ties and
braces.
– 4:1 height from bottom and top most
– Vertically:
Vertically:
• every 20 feet for scaffolds 3 feet wide
• every 26 feet for scaffolds more than 3 feet
every 26 feet for scaffolds more than 3 feet
wide
– Horizontally every 30 feet from one end
Horizontally every 30 feet from one end
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Safety Consideration Common to
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Scaffolds
Fittings and Accessories
– To install all the parts, fittings and accessories
• Base Plates and Screw Jacks
Base Plates and Screw Jacks
Rule of thumb is to use the 2:1 ratio, the outside
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(visible) length of exposed screw to inside screw
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length.
Erection and Dismantling
– By trained personnel only
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Poor attempt at securing cross
When scaffold frames are interconnected, failure of
bracing with wire
one frame can cause the whole system to collapse.
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Safety Consideration Common to
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Scaffolds
Platform
Fully planked and decked
No more than 1” gap
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Platform overlap at support
only
only
Overlap Length > 30 cm (12 in.)
Deflection <
Deflection < 1/60 of span, L
1/60 of span L
Safety Consideration Common to
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Scaffolds
Working Distance
No gaps greater than 25 cm (10 inches)
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between the structure and the scaffold
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platform.
Safety Consideration Common to
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Scaffolds
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Safe Access:
Ladders, such as portable, hook‐on,
attachable, stairway type, and built‐ns;
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Stair towers
Ramps and walkways
Ramps and walkways
May use building stairs and come out window
Improper Access
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Improper Access
Improper Access
Safe Access
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L dd S
Ladder Safety
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Ladders
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1. Select the right ladder for the job.
2. Inspect ladder before you use it.
3. Setup the ladder with care.
Setup the ladder with care.
4. Climb and descend ladders cautiously.
• Face ladder and hold on with both hands.
Face ladder and hold on with both hands
• Carry tools on belt or raise and lower with hand
line.
• Check shoes and rungs for slippery surfaces.
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FIVE (5) RULES OF LADDER SAFETY
5. Use safe practices when working
on a ladder.
• Always hold on with one hand and
never reach too far to either side or
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rear to maintain balance.
• Never climb higher than second
Never climb higher than second
step from top on a stepladder or
third from the top on a straight
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ladder.
• Never attempt to move, shift, or
extend ladder while in use.
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Guardrail System/Fall Protection
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Fall protection is required where the working
height is 2 meters and above
Guardrails must be able to withstand a load of
100 kgs
‐ Top rails at least 1 meter in height.
‐ Mid rails and toe boards
‐ Toe boards (a least 15 cm)
‐ Upright supports not more than 2 meters apart
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FALLING OBJECT PROTECTION
• Hardhats
• Barricades to exclude working below
Barricades to exclude working below
• Toe boards at edges of platforms
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• Provision of panels and screens
• Canopies
Example of scaffold being built
Example of scaffold being built
dangerously close to power lines.
dangerously close to power
lines.
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Suspended Scaffolds
Suspended Scaffolds
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Suspended Scaffolds:
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Supporting outrigger beam must
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be able to support at least four
times the intended load;
times the intended load;
Must be attached to the roof, tied
to secured anchorage, or secured
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with counterweights;
Direct connection evaluated by
competent person
Suspended Scaffolds
• Counterweights made of non‐
flowable material, sand, gravel,
etc.
etc
• Counterweights secured, and
not removed until scaffold
not removed until scaffold
disassembled
• Tiebacks secured to sound
anchorage on the building or
structure
• Single tiebacks installed at angle
prohibited
Suspended Scaffolds
Suspended Scaffolds
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Suspension Ropes:
Suspension Ropes:
• Support at least 6 times maximum load
• Drum hoists must contain at least 4 wraps of rope at
the lowest point
• Wire rope must be replaced under the following
conditions:
6 randomly broken wires in one rope lay or three broken
wires in one strand in one lay
1/3 of the original diameter of the outside wires is lost
Heat damage
Physical damage such as kinks, flattening
Inspection
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Inspect Scaffolds
before use and attach a tag stating the
time and date of inspection.
before each work-shift
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after changing
after prolonged interruptions of work.
Inspection
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Check for
solid foundations
foundations, stable conditions
complete working and rest platforms
suitable anchorage points
required guardrails
loose connections
tie-off points/ anchorage
damaged components
proper access
use of fall protection equipment
Inspection
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Dismantlingg
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Proceed in reverse order to its erection
Prior to removal or loosening any
component, consider its effect on the scaffolds;
component, consider its effect on the scaffolds;
Check if some parts are altered;
Use
Use only proper access;
only proper access;
Do not remove ties until scaffolds has been
removed;;
Do not accumulate dismantled parts of scaffolds;
Lower components in a safe manner;
o e co po e ts a sa e a e ;
Stockpile dismantled components orderly;
Remove components immediately after loosening
Remove components immediately after loosening
clamps.
Other Types
yp
of
of
Scaffolds
Pump Jack
• B
Brackets, braces must be fabricated
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from metal plates and angles
• Each bracket must have two positive
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gripping mechanisms
• Workbench may be used as a top‐rail
when guardrails used for fall
when guardrails used for fall
protection
• Work benches must not be used as
scaffold platforms
scaffold platforms
• Poles must be secured to structure
by rigid triangular bracing, or
equivalent
Ladder Jack
• Must
Must meet requirements of
meet requirements of
subpart “X”, stairways and ladders
– Exception: Job‐made ladders must
not be used to support ladder jack
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scaffolds
• Ladder
Ladder jacks must be designed
jacks must be designed
and constructed to bear on:
– Side rails and ladder rungs, or
– Ladder rungs alone
• Ladders used to support ladder
jack scaffolds m st be
jack scaffolds must be:
– Placed and fastened to prevent
slipping
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Aerial Lifts
• SSecured to lower traveling
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position by a locking device
before moving
before moving
• Ensure proper fall protection
prior to using
prior to using
– Includes use of guardrails
• Lifts
Lifts must allow you to access
must allow you to access
heights and work from a
protected area
protected area
Aerial Lifts (cont’d)
• R
Requires use of body belt or
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harness and lanyard
• Worker must stand on floor of
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basket
• Never exceed load capacity
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• Do not move lift truck with
workers in basket unless
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adequately designed (upper
controls personnel carriers)
controls – personnel carriers)
• Brakes set for outrigger use
(wheels chocked)
(wheels chocked)
Aerial lifts ((cont’d))
• V
Vehicle‐mounted or self‐propelled elevating work
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platforms – training is required!
Training Areas
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Nature of Electrical, Fall & Falling Object
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Hazards
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Correct Procedure for protection
Correct Procedure for protection
Proper use of scaffolds
Load capacities of scaffolds
Inspection
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Training and Competency
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Requirements
Competent Person
1. Construction Safety Training (40 hours)
2. Scaffold Erection Certificate ‐ TESDA
3 Two years experience in scaffold erection
3. T i i ff ld i
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Training and Competency
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Requirements
Scaffold Erector
1. One day Workers Safety Orientation
(OSHC / STO)
(OSHC / STO)
2. Scaffold Erection NC II
Scaffold Erection NC II ‐ TESDA
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G
Group 2 Inspection
2: I ti and
d Dismantling
Di tli off Mobile
M bil Scaffolds
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G
Group 3 Erection
3: E i off Frame
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Scaffolds
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