Mix Design

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EMPLOYER ENGINEER CONTRACTOR

Mekele Munucipality Net Consult NORI-LA Eng.&Cons.Sc.

CEMENT CONCRETE MIX DESIGN Class A

Project: MEKELE TOWN ASPHALT PROJECT


Concrete mix design for class A
Required strength
Required slump=80-100mm
Nominal maximum size of aggregate

Material
Cement=OPC from Mesebo Cement Factory
Fine Aggregate=Wukro sand
Course Aggregate (5-10)= Maykeyah
Course Aggregate (10-20)= Maykeyah

Data
Fine Aggregate
Specific gravity =2.54
%Absorption =1.6%
Moisture content =4.6%
Natural moisture content=0.8%
Finess modules = 3.2%
Course Aggregate (5-10)
Specific gravity =2.627
%Absorption =0.74%
Moisture content (SSM) =4.4%
Natural moisture content=0.32%
Course Aggregate (10-20)
Specific gravity =2.495
%Absorption =0.59%
Moisture content (SSM) =3.4%
Natural moisture content=0.31%
Absolute Volume
ETCA spec 1968 sec 406 =Cement (365/3.15)*1000 =0.1159m3
Table A1. 5.3.3 =Water: 205/1000 =0.205m3
Table A1. 5.3.3 =Air: 2/100 =0.2m3
Total volume of water+Air+cement =0.3409m3
Aggregate volume =1-0.3409 =0.6591m3
Table A1.5.3.6 volume of course aggregate for different fineness modulus of fine aggragate
Fine aggregate =40%
Course aggregate =60%
Hence the volume of
Fine aggregate =0.6591*0.4m3 =0.2636m3
Course aggregate (5-10)=0.6591*0.25*0.6m3=0.0989m3
Course aggregate (10-20)=0.6591*0.75*0.6m3=0.2966m3
BY WEIGHT (SSD basis)
Fine aggregate =0.2636*2.54*1000=669.54Kg
Course aggregate(5-10)=0.3955*0.25*2.627*1000=264.19Kg
Course aggregate(10-20)=0.3955*0.75*2.495*1000=740.08Kg
Adjusted mix with wet base
Fine Aggregate
moisture content=4.6%
%Absorption =1.6%
Difference =3%
Coarse Aggregate (5-10)
moisture content =4.4%
%Absorption =0.74%
Difference =3.66%
Coarse Aggregate (10-20)
Moisture content =3.4%
%Absorption =0.59%
Difference =2.18%
Fine Aggregate =669.54*1.018Kg/m3=681.59Kg/m3
Coarse Aggregate(5-10)=264.19*1.022Kg/m3 =270Kg/m3
Coarse Aggregate(10-20)=740.08*1.009Kg/m3 =746.66Kg/m3
water 205-(669*0.018+264.19*0.022+740.08*0.09) =120.53 Lt/m3
Adjusted for mix design(SSM) of 1m3 batch
water =120Kg/m3
Cement =365Kg/m3
Fine Aggregate =682Kg/m3
Coarse Aggregate(5-10)=270Kg/m3
Coarse Aggregate(10-20)=746Kg/m3
Slump =80-100mm
Adjusted proportion of the mix on SSD bases for 1m3
water =(120+85)=205Kg/m3
Fine Aggregate =(681.59-12.05)=669Kg/m3
Coarse Aggregate(5-10)=(270-6)=264Kg/m3
Coarse Aggregate(10-20)=(746.66-6.58)=740Kg/m3
For the lab batch of 0.03m3 of concrete (SSM)
water =3.6Kg
cement =10.95Kg
Fine Aggregate =20.07Kg
Coarse Aggregate(5-10) =7.92Kg
Coarse Aggregate(10-20) =22.2Kg

Contractor______________________

Consultant_____________________
EMPLOYER ENGINEER CONTRACTOR
Mekele Munucipality Net Consult NORI-LA Eng.&Cons.Sc.

CEMENT CONCRETE MIX DESIGN Class C

Project: MEKELE TOWN ASPHALT PROJECT


Concrete mix design for class A
Required strength
Required slump=80-100mm
Nominal maximum size of aggregate

Material
Cement=OPC from Mesebo Cement Factory
Fine Aggregate=Wukro sand
Course Aggregate (5-10)= Maykeyah
Course Aggregate (10-20)= Maykeyah

Data
Fine Aggregate
Specific gravity =2.54
%Absorption =1.6%
Moisture content =4.6%
Natural moisture content=0.8%
Finess modules = 3.2%
Course Aggregate (5-10)
Specific gravity =2.627
%Absorption =0.74%
Moisture content (SSM) =4.4%
Natural moisture content=0.32%
Course Aggregate (10-20)
Specific gravity =2.495
%Absorption =0.59%
Moisture content (SSM) =3.4%
Natural moisture content=0.31%
Absolute Volume
ETCA spec 1968 sec 406 =Cement (365/3.15)*1000 =0.1159m3
Table A1. 5.3.3 =Water: 205/1000 =0.205m3
Table A1. 5.3.3 =Air: 2/100 =0.2m3
Total volume of water+Air+cement =0.3409m3
Aggregate volume =1-0.3409 =0.6591m3
Table A1.5.3.6 volume of course aggregate for different fineness modulus of fine aggragate
Fine aggregate =40%
Course aggregate =60%
Hence the volume of
Fine aggregate =0.6591*0.4m3 =0.2636m3
Course aggregate (5-10)=0.6591*0.25*0.6m3=0.0989m3
Course aggregate (10-20)=0.6591*0.75*0.6m3=0.2966m3
BY WEIGHT (SSD basis)
Fine aggregate =0.2636*2.54*1000=669.54Kg
Course aggregate(5-10)=0.3955*0.25*2.627*1000=264.19Kg
Course aggregate(10-20)=0.3955*0.75*2.495*1000=740.08Kg
Adjusted mix with wet base
Fine Aggregate
moisture content=4.6%
%Absorption =1.6%
Difference =3%
Coarse Aggregate (5-10)
moisture content =4.4%
%Absorption =0.74%
Difference =3.66%
Coarse Aggregate (10-20)
Moisture content =3.4%
%Absorption =0.59%
Difference =2.18%
Fine Aggregate =669.54*1.018Kg/m3=681.59Kg/m3
Coarse Aggregate(5-10)=264.19*1.022Kg/m3 =270Kg/m3
Coarse Aggregate(10-20)=740.08*1.009Kg/m3 =746.66Kg/m3
water 205-(669*0.018+264.19*0.022+740.08*0.09) =120.53 Lt/m3
Adjusted for mix design(SSM) of 1m3 batch
water =120Kg/m3
Cement =365Kg/m3
Fine Aggregate =682Kg/m3
Coarse Aggregate(5-10)=270Kg/m3
Coarse Aggregate(10-20)=746Kg/m3
Slump =80-100mm
Adjusted proportion of the mix on SSD bases for 1m3
water =(120+85)=205Kg/m3
Fine Aggregate =(681.59-12.05)=669Kg/m3
Coarse Aggregate(5-10)=(270-6)=264Kg/m3
Coarse Aggregate(10-20)=(746.66-6.58)=740Kg/m3
For the lab batch of 0.03m3 of concrete (SSM)
water =3.6Kg
cement = 9.45Kg
Fine Aggregate =20.07Kg
Coarse Aggregate(5-10) =7.92Kg
Coarse Aggregate(10-20) =22.2Kg

Contractor______________________

Consultant_____________________

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