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Static Characteristics of A Linear Bipotentiometer
Static Characteristics of A Linear Bipotentiometer
Research Article
Static Characteristics of a Linear Bipotentiometer Sensor
Chang-Zhong Chen ,1,2 Yong Cai ,3 Tao Fan ,1,2 and Ping He 4
1
School of Information and Engineering, Southwest University of Science and Technology, Mianyang 621010, China
2
School of Automation and Information Engineering, Sichuan University of Science and Engineering, Zigong, China
3
School of Manufacturing Science and Engineering, Southwest University of Science and Technology, Mianyang 621010, China
4
School of Intelligent Systems Science and Engineering, Jinan University, Guangdong 519070, China
Received 12 March 2021; Revised 5 May 2021; Accepted 27 May 2021; Published 9 June 2021
Copyright © 2021 Chang-Zhong Chen et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
In this paper, the structure and the working principle of an existing linear potentiometer sensor are introduced; furthermore, the
structure and circuit connection method of a new linear bipotentiometer sensor is proposed. The sensitivity, step error, and load
characteristics of the existing potentiometer sensor and the linear bipotentiometer sensor are both studied and compared. The
simulation results of their static characteristics show that the sensitivity of the linear bipotentiometer sensor is increased, the
relative load error is greatly reduced, and the linearity is improved. Meanwhile, the measurement accuracy of the linear
bipotentiometer sensor is effectively improved.
No-load characteristic
Working principle
Dynamic characteristics Sensitivity
Basic characteristics
Step characteristic
Sensor Static characteristics
Calibration Load characteristic
2L 0 U
ΔU2 � − 1Ui − − 1Ui � 2Ui . (7)
L L
5
Its voltage sensitivity Sv2 is as follows:
ΔU2 2U 4
Sv2 � � i. (8)
Δxmax L
The above analysis shows that the voltage sensitivity of a ΔUn ΔUa
linear bipotentiometer sensor is twice that of the existing
ΔUb
linear potentiometer sensor. That is,
Sv2 � 2Sv1 . (9)
x
0
3.3. Step Characteristic, Voltage Resolution, and Step Error.
According to the structure of the potentiometer sensor, the
output voltage will jump one step when the brush moves one 2 3
1
turn of the coil; the relationship between the output voltage
curve of the sensor and the movement of the brush is shown Figure 7: Actual step characteristic curve of linear potentiometer
in Figure 7. sensor.(1) The brush being in contact with a wire. (2) The brush
When the brush moves one turn of the coil, the change of being in contact with two wires. (3) Potentiometer wire. (4) Actual
resistance is ΔR, that is, step characteristic curve. (5) Ideal characteristic curve.
The load characteristic expression Y2 of the linear load error when the brush is in the middle position of the
bipotentiometer sensor can be obtained by taking equations potentiometer. When the brush is located on both sides of
(2), (20), and (21) into equation (24), i.e., the midpoint of the potentiometer, the load output voltage
curve is distributed on both sides of the no-load output
UL2 2r − 1 voltage curve.
Y2 � � . (26)
Ui 1 + 2r(1 − r)m When m � 0, 0.5, 2, and 5, the load characteristic curve
of the existing linear potentiometer sensor is simulated
According to the definition of load error, the load error according to equation (22), and the simulation curve family
δL2 of the linear bipotentiometer sensor is as follows: is shown in Figure 11. It can be seen from Figure 11 that the
load characteristic curve of the existing linear potentiometer
δl2 � Uo2 − UL2 . (27) sensor is a droop curve, which indicates that the load output
According to the definition of the relative load error, the voltage is lower than the no-load output voltage, and the less
relative load error σ L2 of the linear bipotentiometer sensor is the m value is, the closer the load characteristic curve is to
as follows: the no-load curve (m � 0).
When m � 0, 0.5, 2, and 5, the load characteristic
Uo2 − UL2 curve of the linear bipotentiometer sensor is simulated
σ L2 � × 100%. (28) according to equation (26), and the simulation curve is
ΔU2
shown in Figure 12. It can be seen from Figure 12 that the
Based on the previous analysis of static characteristics, load characteristic curve of the linear bipotentiometer
the four static characteristics are summarized as shown in sensor has no load error when the brush is in the middle
Table 1. position of the potentiometer. The load characteristic
curve is distributed on both sides of the no-load char-
4. Numerical Simulation acteristic curve when the brush is at both ends of the
potentiometer.
In this section, MATLAB software is used to simulate the When m � 0, 0.5, 2, and 5, the load error curve of the
curves of two kinds of sensors of linear potentiometer under existing linear potentiometer sensor is simulated
no-load and load conditions. Suppose the total length of the according to equation (23), and the simulation curve
potentiometer L � 15 cm, input voltage Ui � 5 V, coil turn family is shown in Figure 13. It can be seen from Figure 13
n � 750, pitch t � 0.2 mm, and Uo is the output voltage when that the load error curve of the existing linear potenti-
the brush moves to x(0 < x < 15 cm). ometer sensor gets the largest valve when the brush is in
The no-load output voltage is simulated according to the middle position.
equations (3) and (4), and the simulation curve is shown in When m � 0, 0.5, 2, and 5, the load characteristic curve
Figure 8. It can be seen from Figure 8 that the relationship of the linear bipotentiometer sensor is simulated according
between input and output of the two linear potentiometer to equation (27), and the simulation curve is shown in
sensors is linear and is without nonlinear error. Therefore, Figure 14. It can be seen from Figure 14 that the load error
the no-load voltage output curve is the ideal output curve of curve of the linear bipotentiometer sensor is smaller or even
the sensor. The output range of the linear bipotentiometer zero when the brush is in the middle section of the
sensor is twice that of the existing linear potentiometer potentiometer.
sensor. Therefore, the linear bipotentiometer sensor in- When m � 0, 0.5, 2, and 5, the relative load error curve of
creases the signal output of measured parameters, which is the existing linear potentiometer sensor is simulated
the result of increased sensitivity with identical measure- according to equation (24), and the simulation curve family
ment range. is shown in Figure 15. It can be seen from Figure 15 that the
When m � 0, 0.5, 2, and 5, the load output voltage curve relative load error curve of the existing linear potentiometer
of the existing linear potentiometer sensor is simulated sensor gets the largest valve when the brush is about two-
according to equation (19); the simulation curve family is thirds of the way position. When the larger the m value is,
shown in Figure 9. It can be seen from Figure 9 that the load the larger the relative error of the brush in the same position
output voltage curve of the existing linear potentiometer is.
sensor is a droop curve, which indicates that the load output Finally, when m � 0, 0.5, 2, and 5, the relative load
voltage is lower than the no-load output voltage, and the less error curve of the linear bipotentiometer sensor is sim-
the m value is, the closer the load output voltage curve is to ulated according to equation (28), and the simulation
the no-load curve (m � 0). curve is shown in Figure 16. It can be seen from Figure 16
When m � 0, 0.5, 2, and 5, the load output voltage curve that the relative load error curve of the linear bipo-
of the linear bipotentiometer sensor is simulated according tentiometer sensor has positive and negative, and the
to equation (25), and the simulation curve is shown in relative load error is equal to zero when the brush is in the
Figure 10. It can be seen from Figure 10 that the load output middle position, which is convenient to linearize the
voltage curve of the linear bipotentiometer sensor has no output signal of the sensor.
Security and Communication Networks 7
5
4
3
2
1
Uo (V)
0
–1
–2
–3
–4
–5
0 5 10 15
x (cm)
Figure 8: No-load output voltage curve of the two kinds of linear potentiometer sensors.
5
4.5
4
3.5
3
m=0
UL1 (V)
2
2.5 0.5 5
2
1.5
1
0.5
0
0 5 10 15
x (cm)
Figure 9: Load output voltage curve of the existing linear potentiometer sensor.
The no-load output voltage, load output voltage, load types of sensors, under the same conditions (the same as m
characteristic, and relative load error curve of two kinds of and r), the linearity of the linear bipotentiometer sensor is
sensors are simulated and analyzed. Compared with the two much better than that of the existing linear potentiometer
8 Security and Communication Networks
5 2
4 1.8
m=5
3 1.6
2 0.5 5 1.4
m=0 2
1 1.2
UL2 (V)
δL1 (V)
0 1
m=2
–1 0.8
–2 0.6
–3 0.4
–4 0.2 m = 0.5
m=0
–5 0
0 5 10 15 0 5 10 15
x (cm) x (cm)
Figure 10: Load output voltage curve of the linear bipotentiometer Figure 13: Load error curve of the existing linear potentiometer
sensor. sensor.
1 2
0.9
1.5
0.8 m=5
1
0.7 m=2
0.6 0.5
m = 0.5
δL2 (V)
m=0
0.4
–0.5
0.3
–1
0.2
0.1 –1.5
0 –2
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 5 10 15
r x (cm)
Figure 11: Load characteristic curve of the existing linear po- Figure 14: Load error curve of the linear bipotentiometer sensor.
tentiometer sensor.
1 40
m=5
0.8
35
0.6
m=0 0.5 2 5 30
0.4
0.2 25
m=2
0 20
σL1
Y2
–0.2
15
–0.4
10
–0.6 m = 0.5
–0.8 5
m=0
–1 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1
r r
Figure 12: Load characteristic curve of the linear bipotentiometer Figure 15: Relative load error curve of the existing linear po-
sensor. tentiometer sensor.
Security and Communication Networks 9
Conflicts of Interest
The authors declare that they have no conflicts of interest.
Acknowledgments
This work was jointly supported by the Science and Tech-
nology Program of Sichuan (Grant no. 2020YFH0124),
Guangdong Basic and Applied Basic Research Foundation
(2021A1515011342), the Open Foundation of Artificial In-
telligence Key Laboratory of Sichuan Province (Grant no.