REVISION

R
DD-MMM-
YYYY
BY EPO/ECN NO. CHANGE
20 JUL
0 2009 ET 68541-81 RELEASED FOR PRODUCTION
9 April
1 2010 ET 68541-76 CHANGED ACCORDING ECN 68541-76

2
1 MPa

3 3 If not mentioned differently the electrical connectors of the

harness are labelled with the same character as shown in the
B1 A1 A2 B2 schematic besides the symbol. This character is also stamped
on the valve besides the cartridge.
Tilt Lift P S AUX
Brake Brake Lift The next electrical connections of the hydraulic valves are
35 MPa
ratio 1:4.5
deviating from above:
1

0.79 MPa
TILT LIFT1
LIFT2 AUX
A

[A] M BRK Lift connector harness is labelled with

A B

14 MPa
9 MPa
[C]
A M ACC Tilt connector harness is labelled with

SEE SHEET 5 AND 6

4l

A B
SEE SHEET 5-7
A B A B A B
[E] AUX connector harness is labelled with AUX
PS
[B] 14 MPa
[I]
Low_brake

B/X
G Pressure settings and system back pressures as specified on this
28 MPa [G]
B circuit are component settings set at an oil temperature of 60 C and
T M LFT [F]
AUX
DRAIN
T
BRK
19.5 MPa
(cut in 15.6 MPa)
[H] LS
STR
P
STR
engine running at idle.

The next list specifies the tolerances of these pressure settings:

A : +/- 500 kPa

[M]

B : +/- 750 kPa

22.5 MPa [L]
A [H] [N]
[P]
C
: - 100 kPa

D : +/- 50 kPa

30 MPa E
:+ 50 kPa

[G] F
:+ 2 MPa
A

[D]
1.5 MPa
C
[F] G : + 2.8 MPa
[B]

[O]
X : Setting is set at a falling pressure,
Hysteresis - switch must be de-activated <18.5 MPa

[Q]
[K]
[C] The next list indicates the system setting(s) that can be measured at
[R]
the Pressure gauges that are available in the system:

MPLT : Pilot Pressure 1.5 MPa measured during lift (No load)
MP : Pump pressure in Pressure Gallery
MLS1 : LS signal supplied by Lift/Tilt/Aux and Steering
to the primairy pump
LS relief steering system 21.5 MPa (Set at Pump
[I]
[A]
pressure, LS correct value with -1 MPa)
LS relief Lift/Tilt/Aux 22.5 MPa
MLS2 : LS signal supplied by Lift/Tilt/Aux to the
T secondairy pump
STR
LS relief Lift/Tilt/Aux 22.5 MPa
8
P
LS T
LS2 P2 LS1 P1 T3 T1

M MP M M LS1 SEE SHEET 5-7

65-80 C
PLT LS2 Wet Brakes only:

M BRK : Supply pressure to brake pedal 14 MPa

4 17 MPa
E
M ACC : Pressure in accumulator, cut out pressure 19.5 MPa,
10.35 -11.4 MPa COOLER
<= Accumulator pre-charge pressure 9 MPa
M XX : Output pressure brake pedal max. 10.34 MPa
OUT
BRAKE 5 Micron

550 kPa
OUT 0.6 MPa

9 PSXX P XX MXX

XBL XBR

6 5
AL AR
7 Legend
PBL PBR
= Pressure line
137.9 kPa ? = T ank Return line
R
= Drain line
T = Pilot line
D = LS line
TBL TBR D
3 MPa 3.4 MPa = Valve Boundary

THIS PRINT CONTAINS CONFIDENTIAL

A INFORMATION WHICH IS THE PROPERTY OF
A NACCO MATERIALS HANDLING GROUP INC.
engine to pump

engine to pump

22.5 MPa 22.5 MPa BY ACCEPTING THIS INFORMATION THE

28 MPa
28 MPa
ratio= 1 : 1

ratio= 1 : 1

F F BORROWER AGREES THAT IT WILL NOT BE USED

FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT IS LOANED
L
R
DISTRIBUTION
60 cm 3/rev 60 cm 3/rev MAT'L SPECIFICATIONS MASS (REF)

THIRD ANGLE
25.2 cm 3/rev PROJECTION

DRAWN BY CK REL ON EPO/ECN

MAT'L
E. TOLLENAAR 68541-81
SCALE DWG FIRST USED: SIM ULAR TO: REV IEW BY: DATE: DD-MM-YYYY
E. TOLLENAAR
20 JUL 2009
UNLESS OTHER SPECIFIED DIM ENSIONS ARE IN M M AND TOLERANCE FOR: NAME

110 °C
20 m icron

5 Micron

300 kPa
Wet Brakes - Double 1 PLACE DIM S +/-

2 PLACE DIM S +/-

ANGLE +/-

WHOLE DIM S +/-

HYDRAULIC SCHEMATIC
H8.00-H16.00 series

Pump Option
34.47 kPa
UNIT FIRST
USED J007/E876/E877/H019 SHEET OF
DRAWING NUM BER REV

1707450 01
DEPT PROJECT LIST DIV

1958 8000 1/7

 REVISION
R DD-MMM- BY EPO/ECN NO.
YYYY CHANGE

2 1 MPa

3 3
B1 A1 A2 B2

Tilt Lift AUX

35 MPa
Lift
ratio 1:4.5

1
TILT LIFT1

0.79 MPa
A LIFT2 AUX

A B

SEE SHEET 5 AND 6

SEE SHEET 5 AND 6
A B A B
A B A B

G
28 MPa
T M LFT
LS P
AUX
DRAIN STR STR

[M]

22.5 MPa [L]

A [H]
[P]

30 MPa

[G]
A

1.5 MPa [F]

[D]
C
[B]

[O]

[Q]
[K]
[C]
[R]

[I]
[A]

T
STR
LS2 P2 LS1 P1 T3 T1

65-80 C M MP M M LS1 SEE SHEET 5

PLT LS2
AND 6

COOLER P
LS T
<=

OUT
5 Micron
4
OUT 0.6 MPa
17 MPa
E

7 6 5 Air Brakes - Double

D
D
Pump Option
3 MPa 3.4 MPa

THIS PRINT CONTAINS CONFIDENTIAL

A ?
A INFORMATION WHICH IS THE PROPERTY OF
NACCO MATERIALS HANDLING GROUP INC.
engine to pump

engine to pump

28 MPa
28 MPa BY ACCEPTING THIS INFORMATION THE
ratio= 1 : 1

ratio= 1 : 1

BORROWER AGREES THAT IT WILL NOT BE USED

FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT IS LOANED

DISTRIBUTION
60 cm 3/rev 60 cm 3/rev
MAT'L SPECIFICATIONS MASS (REF)

THIRD ANGLE
10.8 cm 3/rev 22.5 MPa PROJECTION
22.5 MPa
F
F
20 kPa DRAWN BY CK REL ON EPO/ECN
MAT'L
L E. Tollenaar 68262-XX
R
SCALE DWG FIRST USED: SIM ULAR TO: REV IEW BY: DATE: DD-MM-YYYY
ET
20 JUL 2009
UNLESS OTHER SPECIFIED DIM ENSIONS ARE IN M M AND TOLERANCE FOR: NAME

5 Micron
1 PLACE DIM S +/- ANGLE +/-
HYDRAULIC SCHEMATIC
2 PLACE DIM S +/- WHOLE DIM S +/-
300 kPa
H8.00-H16.00 SERIES
UNIT FIRST
USED J007/E876/E877/H019 SHEET OF
DRAWING NUM BER REV

1707450 01
DEPT PROJECT LIST DIV

1958 8000 2/7

 REVISION
R
DD-MMM-
YYYY
BY EPO/ECN NO. CHANGE
BY

2 1 MPa

3 3
B1 A1 A2 B2

Tilt P AUX
Lift S
Brake Brake
35 MPa
ratio 1:4.5

0.79 MPa
TILT LIFT1
A AUX

M BRK
[A]

H8.00-9.00/HD170-190
CONNECTED FOR
A B

THIS LINE NOT

14 MPa
9 MPa

SERIES
A [C]
M ACC

SEE SHEET 5 AND 6

4l SEE SHEET 5-7
A B A B
A B
[E]
PS
[B] 14 MPa
[I]
Low_brake
B/X

G
28 MPa [G]
B
T M LFT 19.5 MPa [F]
T [H] LS P
AUX (cut in 15.6 MPa)
DRAIN BRK STR STR

[M]

22.5 MPa [L]

A [H] [N]
[P]

30 MPa

[G]
A

1.5 MPa [F]

[D] C
[B]

[O]

[Q]
[K]
[C]
[R]

[I]
[A]

T
STR

8 LS2 P2 LS1 P1

SEE SHEET 5-7

T3 T1

65-80 C M MP M M LS1
PLT LS2

10.35 -11.4 MPa COOLER P

LS T
<=

OUT
5 Micron
BRAKE

550 kPa
OUT 0.6 MPa
4
17 MPa
E

9 PSXX P XX MXX

XBL

A
XBR
5
7
Wet Brakes - Single
AL AR

PBL PBR

137.9 kPa
R

Pump Option
3.4 MPa
T D

TBL TBR

28 MPa
THIS PRINT CONTAINS CONFIDENTIAL
A INFORMATION WHICH IS THE PROPERTY OF
?
NACCO MATERIALS HANDLING GROUP INC.
engine to pump

BY ACCEPTING THIS INFORMATION THE

ratio= 1 : 1

BORROWER AGREES THAT IT WILL NOT BE USED

FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT IS LOANED

90 cm 3/rev DISTRIBUTION
MAT'L SPECIFICATIONS MASS (REF)

THIRD ANGLE
25.2 cm 3/rev PROJECTION
22.5 MPa 22.5 MPa
F F
DRAWN BY CK REL ON EPO/ECN
MAT'L
E. TOLLENAAR 68541-81
L SCALE DWG FIRST USED: SIM ULAR TO: REV IEW BY: DATE: DD-MM-YYYY
R
E. TOLLENAAR
20 JUL 2009
UNLESS OTHER SPECIFIED DIM ENSIONS ARE IN M M AND TOLERANCE FOR: NAME

110 °C
20 m icron
1 PLACE DIM S +/- ANGLE +/-
HYDRAULIC SCHEMATIC
5 Micron
2 PLACE DIM S +/- WHOLE DIM S +/-

300 kPa H8.00-H16.00 series

34.47 kPa
UNIT FIRST
USED J007/E876/E877/H019 SHEET OF
DRAWING NUM BER REV

1707450 01
DEPT PROJECT LIST DIV

1958 8000 3/7

 REVISION
R DD-MMM- BY EPO/ECN NO.
YYYY CHANGE

2 1 MPa

3 3
B1 A1 A2 B2

Tilt Lift AUX

35 MPa
ratio 1:4.5
LIFT1

1
TILT

0.79 MPa
A
AUX

H8.00-9.00/HD170-190
CONNECTED FOR
A B

THIS LINE NOT

SERIES

SEE SHEET 5 AND 6

SEE SHEET 5 AND 6
A B A B
A B

G
28 MPa
T M LFT
LS P
AUX
DRAIN STR STR

[M]

22.5 MPa
A [H]
[P]
[L]

30 MPa

[G]
A

1.5 MPa [F]

[D]
C
[B]

[O]

[Q]
[K]
[C]
[R]

[I]
[A]

T
STR

LS2 P2 LS1 P1 T3 T1

65-80 C M MP M M LS1 SEE SHEET 5

PLT LS2
AND 6

COOLER P
LS T
<=

OUT
5 Micron

OUT 0.6 MPa

4
17 MPa
E

7
5
Air Brakes - Single
D
3.4 MPa Pump Option
28 MPa
THIS PRINT CONTAINS CONFIDENTIAL
A ? INFORMATION WHICH IS THE PROPERTY OF
engine to pump

NACCO MATERIALS HANDLING GROUP INC.

ratio= 1 : 1

BY ACCEPTING THIS INFORMATION THE

BORROWER AGREES THAT IT WILL NOT BE USED
FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT IS LOANED
90 cm 3/rev
DISTRIBUTION
MAT'L SPECIFICATIONS MASS (REF)

10.8 cm 3/rev THIRD ANGLE

22.5 MPa 22.5 MPa PROJECTION

F F
DRAWN BY CK REL ON EPO/ECN
MAT'L
20 kPa L E. Tollenaar 68262-XX
R
SCALE DWG FIRST USED: SIM ULAR TO: REV IEW BY: DATE: DD-MM-YYYY
ET
20 JUL 2009
UNLESS OTHER SPECIFIED DIM ENSIONS ARE IN M M AND TOLERANCE FOR: NAME

5 Micron
1 PLACE DIM S +/- ANGLE +/-
HYDRAULIC SCHEMATIC
2 PLACE DIM S +/- WHOLE DIM S +/-
300 kPa
H8.00-H16.00 SERIES
UNIT FIRST
USED J007/E876/E877/H019 SHEET OF
DRAWING NUM BER REV

1707450 01
DEPT PROJECT LIST DIV

1958 8000 4/7

 REVISION
DD-MMM- BY EPO/ECN NO.
YYYY CHANGE
SS CYLINDER

4th 5th 6th 4th 5th 6th

FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION FUNCTION

A B A B A B A B A B A B A B A B

T0 T0
1.5 MPa 1.5 MPa
A

M M

19.5 MPa 19.5 MPa

LS LS

T P T P

STANDARD PIN TYPE CRG

T T3 A (AUX) - 4, 5 OR 6 FUNCTIONS T T3 A (AUX)
AUX AUX
SS PIN TYPE CRG - 4, 5
SEE SHEET 1-4 SEE SHEET 1-4 OR 6 FUNCTIONS

SS CYLINDER

LEFT FORK LEFT FORK RIGHT FORK

POSITIONER POSITIONER POSITIONER

RIGHT FORK
POSITIONER

6th
FUNCTION
5th 6th
FUNCTION FUNCTION

A B A B A B A B

A B A B A B A B

T0
1.5 MPa

T0
1.5 MPa

19.5 MPa

19.5 MPa

LS

LS

T P
THIS PRINT CONTAINS CONFIDENTIAL
T P INFORMATION WHICH IS THE PROPERTY OF
NACCO MATERIALS HANDLING GROUP INC.
BY ACCEPTING THIS INFORMATION THE
BORROWER AGREES THAT IT WILL NOT BE USED
SS PIN TYPE CRG - W/INDIV FORK FOR ANY PURPOSE OTHER THAN THAT FOR
STD PIN TYPE CRG - W / INDIV T T3 A (AUX) POSITIONING + 6 FUNCTIONS WHICH IT IS LOANED
AUX
T T3 A (AUX) FORK POSITIONING + 5 AND 6 DISTRIBUTION
SEE SHEET 1-4
AUX
FUNCTION MAT'L SPECIFICATIONS MASS (REF)

SEE SHEET 1-4 THIRD ANGLE

PROJECTION

DRAWN BY CK REL ON EPO/ECN

MAT'L
E. TOLLENAAR 68541-81
SCALE DWG FIRST USED: SIM ULAR TO: REV IEW BY: DATE: DD-MM-YYYY
E. TOLLENAAR
20 JUL 2009
UNLESS OTHER SPECIFIED DIM ENSIONS ARE IN M M AND TOLERANCE FOR: NAME

1 PLACE DIM S +/- ANGLE +/-

HYDRAULIC SCHEMATIC
2 PLACE DIM S +/- WHOLE DIM S +/-
H8.00-H16.00 series
UNIT FIRST DRAWING NUM BER REV
USED J007/E876/E877/H019 SHEET OF

1707450 01
DEPT PROJECT LIST DIV

1958 8000 5/7

 REVISION
R DD-MMM- BY EPO/ECN NO.
YYYY CHANGE

A1 A1

20 MPa

B1 B1

?RF

?LF
T B A
AUX (AUX)
SEE SHEET 1-4

?
SS
DIRECTIONAL CONTROL VALVE
FROM TRUCK USED FOR 3TH
FORK RIGHT A B FORK LEFT B A
FUNCTION

LEFT FORK
POSITIONER

T A B
AUX (AUX) RIGHT FORK
SEE SHEET 1-4 POSITIONER

DUAL FUNCTION, SS
FORK POSITIONER

RIGHT FORK LEFT FORK

POSITIONER POSITIONER

C D E F

SS
CYLINDER
A B

5th 6th
FUNCTION FUNCTION

A B A B A B A B

C D E F

T0
1.5 MPa

THIS PRINT CONTAINS CONFIDENTIAL

INFORMATION WHICH IS THE PROPERTY OF
A B NACCO MATERIALS HANDLING GROUP INC.
BY ACCEPTING THIS INFORMATION THE
BORROWER AGREES THAT IT WILL NOT BE USED
FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT IS LOANED
19.5 MPa
DISTRIBUTION
MAT'L SPECIFICATIONS MASS (REF)

T B A STD PIN TYPE CRG - THIRD ANGLE

PROJECTION
LS AUX (AUX)
W/ SIMULT FORK
SEE SHEET 1-4 POSITIONER DRAWN BY CK REL ON EPO/ECN
MAT'L
E. TOLLENAAR 68541-81
SCALE DWG FIRST USED: SIM ULAR TO: REV IEW BY: DATE: DD-MM-YYYY
E. TOLLENAAR
T P 20 JUL 2009
UNLESS OTHER SPECIFIED DIM ENSIONS ARE IN M M AND TOLERANCE FOR: NAME

STD PIN TYPE CRG - W / SIMULT 1 PLACE DIM S +/- ANGLE +/-
HYDRAULIC SCHEMATIC
T T3 A (AUX) FORK POSITIONING + 5 AND 6 2 PLACE DIM S +/- WHOLE DIM S +/-
AUX
FUNCTION H8.00-H16.00 series
SEE SHEET 1-4
UNIT FIRST
USED J007/E876/E877/H019 SHEET OF
DRAWING NUM BER REV

1707450 01
DEPT PROJECT LIST DIV

1958 8000 6/7

 REVISION
R DD-MMM- BY EPO/ECN NO.
SEE SHEET 1-4 SEE SHEET 1-4 YYYY CHANGE
A (AUX) T3
A (AUX) T3

SIDE SHIFT
SIDE SHIFT

8 MPa
11 MPa

OPTION OPTION
SIDE TILT (PPS) RH SIDE
SIDE TILT (PPS) RH SIDE

Y48

Y48
Y14 Y13
Y14 Y13

Y47

Y47
SIDE TILT (PPS) LH SIDE
SIDE TILT (PPS) LH SIDE

T T
T T

P P
P P

14 MPa
14 MPa

Y8 Y6 Y7 Y5
Y8 Y6 Y7 Y5

EXTENSION RH EXTENSION LH
EXTENSION RH EXTENSION LH

Y2 Y4 Y1 Y3

P T P T

Y4 Y2 Y3 Y1
TWIST LOCK RH TWIST LOCK LH

TWIST LOCK RH TWIST LOCK LH

ECH MODEL 586 AND 588 Y82 Y84 Y81 Y83

(VERTICAL TWIST LOCK (SINGLE)) 8 MPa 8 MPa

TWIST LOCK TWIST LOCK

ADJUSTMENT RH ADJUSTMENT LH

ECH MODEL 589

(VERTICAL TWIST LOCK (SINGLE))

THIS PRINT CONTAINS CONFIDENTIAL

INFORMATION WHICH IS THE PROPERTY OF
NACCO MATERIALS HANDLING GROUP INC.
BY ACCEPTING THIS INFORMATION THE
BORROWER AGREES THAT IT WILL NOT BE USED
FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT IS LOANED

DISTRIBUTION
MAT'L SPECIFICATIONS MASS (REF)

THIRD ANGLE
PROJECTION

DRAWN BY CK REL ON EPO/ECN

MAT'L
E. TOLLENAAR 68541-81
SCALE DWG FIRST USED: SIM ULAR TO: REV IEW BY: DATE: DD-MM-YYYY
E. TOLLENAAR
20 JUL 2009
UNLESS OTHER SPECIFIED DIM ENSIONS ARE IN M M AND TOLERANCE FOR: NAME

1 PLACE DIM S +/- ANGLE +/-

HYDRAULIC SCHEMATIC
2 PLACE DIM S +/- WHOLE DIM S +/-
H8.00-H16.00 series
UNIT FIRST
USED J007/E876/E877/H019 SHEET OF
DRAWING NUM BER REV

1707450 01
DEPT PROJECT LIST DIV

1958 8000 7/7