Download as pdf or txt
Download as pdf or txt
You are on page 1of 39

10.06.

14

Integrated Actuator Laboratory (LAI) – http://lai.epfl.ch


Dr. Y. Civet

PIEZOELECTRIC ACTUATORS
DESIGN & MEMS APPLICATIONS

EPFL-IMT-LAI 20.06.2014 2

1
10.06.14

EPFL-IMT-LAI 20.06.2014 3

Piezoelectricity ?

1881
Inverse piezoelectricity
Gabriel Lippman
1880
Direct Piezoelectricity
Pierre and Jacques Curie

EPFL-IMT-LAI 20.06.2014 4

2
10.06.14

History of Piezoelectric Motors


Prominence Large-Scale
(publications, patents, etc.) Commercialisation
Watch Motors
of Actuators
(AFM tip,
Piezo MEMS
waver positioning,
Thin
print-heads,
Nanopositioning Film
fuel injection…)
PZT
Micromotors
Advanced FUTURE OF
Autofocus Multilayer Control MOTORS ???
PZT Techniques
Converse Shinsei
Piezoelectric First Affordable
Effect Practical PZT
Early implementations Lead-free
Motor High Performance, PZT
Concepts Long lifetime PZT
PZT time
1881 1942 1970 1980 1990 2000 2010

EPFL-IMT-LAI 20.06.2014 5

Non centro-symmetrical material

​𝐹 
​𝐹 

​𝑃 

Direct piezoelectric effect

EPFL-IMT-LAI 20.06.2014 6

3
10.06.14

Synthetic ceramics

EPFL-IMT-LAI 20.06.2014 7

High Performance Lead-free Piezoelectric Material


Yasuyoshi Saito, Hisaaki Takao, Toshihiko Tani,
Tatsuhiko Nonoyama, Kazumasa Takatori, Takahiko
Homma, Toshiatsu Nagaya, Masaya Nakamura

EPFL-IMT-LAI 20.06.2014 8

4
10.06.14

Polarisation

EPFL-IMT-LAI 20.06.2014 9

Electro-mechanical conversion

Classic material

Piezo material

EPFL-IMT-LAI 20.06.2014 10

5
10.06.14

Constitutive equations
Mechanical:

Electrical:

Piezoelectric constants:

EPFL-IMT-LAI 20.06.2014 11

Constitutive equations
Strain tensor [-]

Stress tensor [ Pa ]

Compliance tensor [ Pa-1 ]

Stiffness tensor [ Pa ]

Electric displacement field [ C/m-2 ]

Electric field [ V/m ]

Electric permittivity [ F/m ]

Piezoelectric coefficient [ C/N ]

EPFL-IMT-LAI 20.06.2014 12

6
10.06.14

Practically

http://www.physikinstrumente.com/en/
products/piezo_tutorial.php
EPFL-IMT-LAI 20.06.2014 13

Example z
A F

P V
l0
y

Questions:
–  Maximum displacement?
–  Maximum force?
EPFL-IMT-LAI 20.06.2014 14

7
10.06.14

Example

E
F [N]

A.N.:
Noliac NCE55: A = 2 cm2
Δl [nm] d33 = 670E-12 C/N l0 = 2 mm
sE33 = 21E-12 m2/N
EPFL-IMT-LAI 20.06.2014 15

Questions

•  How to increase the displacement ?


•  How to decrease the operating voltage ?

⇒  Stack actuators
-  Thin layers, high ​𝐸  even at low voltage
-  Total displacement = N*the displacement of one layer
PI P-010.10:
D = 10 mm, l0 = 17 mm
Δlmax = 15 µm, Fmax = 1.8 kN @ 1000V

EPFL-IMT-LAI 20.06.2014 16

8
10.06.14

Our enemies

EPFL-IMT-LAI 20.06.2014 17

Some literature

Matériaux piézoélectriques
Caractérisation, modélisation et vibration
Michel Brissaud – PPUR 2007

Piezoelectric Transducers and Applications


Antonio Arnau Vives (Ed.) – Springer 2004

EPFL-IMT-LAI 20.06.2014 18

9
10.06.14

EPFL-IMT-LAI 20.06.2014 19

EPFL-IMT-LAI 20.06.2014 20

10
10.06.14

Travelling waves
SHINSEI USR60 Motor:
•  Invented in 1982 (Sashida)
•  Commercialized since 1987 by Shinsei
(www.shinsei-motor.com)

EPFL-IMT-LAI 20.06.2014 21

Shinsei - USR60
Specifications
•  Power: 5W
•  Nominal speed: 100 rpm
•  Nominal torque: 500 mNm
•  Maximum torque: 1 Nm

EPFL-IMT-LAI 20.06.2014 22

11
10.06.14

PCBmotor
www.PCBmotor.com
~ 0.20CHF/pce

No load speed: 60 rpm


Stall torque: 18 mN.m
200V

EPFL-IMT-LAI 20.06.2014 23

Standing wave

No load speed: 600mm/s


Maximum force : 60N
200V
Pmech : 16W

Physik instrumente

EPFL-IMT-LAI 20.06.2014 24

12
10.06.14

EPFL-IMT-LAI 20.06.2014 25

Stepper

Prof. Toshiro Higuchi


Tokyo University
www.aml.t.u-tokyo.ac.jp
http://en.wikipedia.org/wiki/
File:Piezomotor_type_inchworm.gif

http://www.elliptec.com/

EPFL-IMT-LAI 20.06.2014 26

13
10.06.14

Stepper motor - Inchworm

NEXLINE N-216 de PI

Specifications :

Travel range: 20 mm
Max speed: 1 mm/s
Supply voltage : ± 250 V
Resolution : 0.03 nm / 5 nm
Dimensions : 51 x 72 x 115 [mm]

EPFL-IMT-LAI 20.06.2014 27

Impact Drive Mechanism (IDM)

•  Tokyo University (Prof. Toshiro Higuchi)


www.aml.t.u-tokyo.ac.jp

EPFL-IMT-LAI 20.06.2014 28

14
10.06.14

IDM, application example

Insertion of a micro pipette into the cytoplasm

hydraulic micro micro manipulator with


manipulator piezo IDM
(step size: ~4nm)
http://www.aml.t.u-tokyo.ac.jp/research/manipulator/manipulator_e.html

EPFL-IMT-LAI 20.06.2014 29

EPFL-IMT-LAI 20.06.2014 30

15
10.06.14

Why MEMS?

2mm

Variables 100factor
Scale nm (α<1)
Dimension α
Area α2
Volume α3
Micro Electro Mechanical Systems
Frequency α-1
Thermal time constant α 100µm

EPFL-IMT-LAI 20.06.2014 31

What MEMS?

Cheng-Hsien Liu, NTHU


EPFL-IMT-LAI 20.06.2014 32

16
10.06.14

Why piezo ?

Zupan & Al. 2002

EPFL-IMT-LAI 20.06.2014 33

Why Piezo MEMS actuators ?


•  Available force

Bell & Al. 2005

EPFL-IMT-LAI 20.06.2014 34

17
10.06.14

Why Piezo MEMS actuators ?


•  Available force
•  Resolution

Bell & Al. 2005

EPFL-IMT-LAI 20.06.2014 35

Why Piezo MEMS actuators ?


•  Available force
•  Resolution
•  Frequency

Bell & Al. 2005

EPFL-IMT-LAI 20.06.2014 36

18
10.06.14

Why piezo MEMS sensors?


•  Resolution

Bell & Al. 2005

EPFL-IMT-LAI 20.06.2014 37

Why piezo MEMS sensors?


•  Resolution

•  Frequency

Bell & Al. 2005

EPFL-IMT-LAI 20.06.2014 38

19
10.06.14

Why Piezo MEMS ?


•  Strong force
•  High speed and high frequency
•  Low voltage (high dielectric constant)
•  High efficiency in energy conversion
•  High acoustic quality
•  Rather linear behaviour
Muralt 2008

EPFL-IMT-LAI 20.06.2014 39

Where using piezo MEMS ?

Piezoelectric ultrasonic transducer pMUT


www.vermon.com

EPFL-IMT-LAI 20.06.2014 40

20
10.06.14

Where using piezo MEMS ?

Ink Jet Nozzle


www.epson.com

EPFL-IMT-LAI 20.06.2014 41

Where using piezo MEMS ?

Gyroscope Panasonic

EPFL-IMT-LAI 20.06.2014 42

21
10.06.14

Where using piezo MEMS ?

Autofocus Lens
www.polight.com

www.polight.com

EPFL-IMT-LAI 20.06.2014 43

Highlights

•  Thin Piezo Film


•  Applications of Piezo MEMS
•  Examples

EPFL-IMT-LAI 20.06.2014 44

22
10.06.14

Highlights

•  Thin Film Piezo


–  FeRAM
–  Material
–  Manufacturing

•  Applications of piezo MEMS


•  Examples

EPFL-IMT-LAI 20.06.2014 45

Thin piezo film history


•  Ferroelectric Nonvolatile access memories (FeRAM)

DRAM cell

FeRAM cell

Low power / low voltage

EPFL-IMT-LAI 20.06.2014 46

23
10.06.14

FeRAM material

TI Toshiba
Fujitsu Matsushita Samsung Sony
Agilent Infineon
Technology
0.13µm 0.18µm 0.18µm 0.2µm 0.25µm 0.25µm
generation
Density 64Mbit 4Mbit 1Mbit 32Mbit 32Mbit 4Mbit

Material PZT PZT SBTN* PZT PZT SBT*

Cell size 0.54µm2 1.3µm2 1.1µm2 1.875µm2 0.93µm2 2.6µm2

*bismuth layer-structured family


SBTN: SrBi2(TaNb)
SBT: SrBi2Ta2O9

EPFL-IMT-LAI 20.06.2014 47

Material
•  Bulk ceramic
•  Quartz
•  Langasite (LGS)
•  Lithium Niobate and Tantalum
•  Thin Film
–  Ferroelectrics (Poling)
•  PZT : Polycrystalline lead Zirconium Titanate (Actuator)
•  PMN-PT
–  Piezoelectric semiconductor
•  Groups III-V material (GaN, GaAs, AlN (CMOS compatible))
•  ZnO, SiC (gas sensor)
–  Relaxor material
•  Pb (MgNb)O3, PbTiO3, PbZrO3
EPFL-IMT-LAI 20.06.2014 48

24
10.06.14

Material properties
•  k33, effective dij and eij

•  Electromechanical coupling coefficient


Property Units AlN ZnO PZT
(thin film)
Density g.cm-3 3.26 5.68 7.5 - 7.6

% 6.5 9 7 - 15
Tadigadapa & Al. 2009

2490 1770

160 160

C.m-2 -1.05 -1.0 -8 to 12

pm.V-1 3.9 5.9 60 - 130

EPFL-IMT-LAI 20.06.2014 49

Thin Film manufacturing


Cheong & Al. 2005

•  MEMS technology

•  pMEMS

Subtractive approach Additive approach Integrative approach

Tadigadapa & Al. 2009


Jiang & Al. 2008

EPFL-IMT-LAI 20.06.2014 50

Cheong & Al. 2005


25
10.06.14

Thin Film manufacturing


•  Machine
•  Ion beam Sputtering
•  Magnetron Sputerring
3 steps process :
•  MOCVD
Spin-coating dried @ 130°C
•  CSD
5min
•  PLD
Degreased @ 400°C 5min
•  Screen printing
(x3)Annealed @ 700°C 1min
•  Aerosol deposition (AD)
•  …
•  Temperature (PZT)
•  700 - 1000°C
•  200 - 500°C

EPFL-IMT-LAI 20.06.2014 51

Thin Film manufacturing


•  Integration
–  Electrode : Pt, RuO2…plane or inter-digital
–  Buffer layers Ti/SiO2 or Ta/Si3N4
•  Temperature deposition : Orientation
•  Poling effec
t
k i n g
•  Crac
Thermal treatment 700°C
•  Piezo coefficient depends on
composition and crystal orientation

EPFL-IMT-LAI 20.06.2014 52

26
10.06.14

Ferroelectric properties
•  Composition dependence

Trolier-Mckinstry & Al. 2004

EPFL-IMT-LAI 20.06.2014 53

Ferroelectric properties
•  Composition dependence

•  Orientation dependence

Trolier-Mckinstry & Al. 2004

EPFL-IMT-LAI 20.06.2014 54

27
10.06.14

Thin Film manufacturing


•  Intrinsic stress
–  Deposition process
•  Tensile stress up to +800MPa Pt / Ti
•  Compressive stress SiO2 −300MPa
Gross & Al. 2004

EPFL-IMT-LAI 20.06.2014 55

Thin Film manufacturing


•  Intrinsic stress
–  Deposition process
•  Tensile stress up to +800MPa Pt / Ti
•  Compressive stress SiO2 −300MPa
–  Poling Gross & Al. 2004

Ledermann & Al. 2003

EPFL-IMT-LAI 20.06.2014 56

28
10.06.14

Few processed devices

•  Piezo NRJ harvesting


Defosseux & Al. 2011

EPFL-IMT-LAI 20.06.2014 57

Few processed devices

•  Piezo actuator
Casset & Al. 2013

EPFL-IMT-LAI 20.06.2014 58

29
10.06.14

Soft Piezo MEMS


•  Kapton substrate
Petroni & Al. 2011

Replace EAP
EPFL-IMT-LAI 20.06.2014 59

Bulk Vs thin Film


•  Higher coercive fields (50-100kV.cm-1)
•  Higher breakdown voltages (200-400kV.cm-1)
loss
d i e l ectric fference
r i
Highe tructural d
ro s ts
Mic ffec all
ace e ain w
Interf and dom xture
e te
Lattic ize, filed
a i n s
Gr
g
Dopin

Tadigadapa & Al. 2009


EPFL-IMT-LAI 20.06.2014 60

30
10.06.14

Highlights

•  Thin Film Piezo


•  Applications of Piezo MEMS
•  Examples
•  Conclusions & perspectives

EPFL-IMT-LAI 20.06.2014 61

Applications of Piezo MEMS : Actuator


•  TWUM :
–  Autofocus camera, automotive applications (Smith & Al. 2012)

EPFL-IMT-LAI 20.06.2014 62

31
10.06.14

Applications of Piezo MEMS : Actuator


•  TWUM :
–  Autofocus camera, automotive applications (Smith & Al. 2012)

•  Switch (Proie & Al. 2011)

EPFL-IMT-LAI 20.06.2014 63

Applications of Piezo MEMS : Actuator


•  Micropump
Koch & Al. 1997

Matsumoto et Al. 1999

EPFL-IMT-LAI 20.06.2014 64

32
10.06.14

Applications of Piezo MEMS : Actuator


•  Micropump
Koch & Al. 1997

•  Inkjet nose

Grishin et Al. 2002

EPFL-IMT-LAI 20.06.2014 65

Applications of Piezo MEMS : Sensor


•  Inertial sensor

Kunz & Al.

EPFL-IMT-LAI 20.06.2014 66

33
10.06.14

Applications of Piezo MEMS : Sensor


•  NRJ harvesting
–  Vibration

Briand & Al. 2010

EPFL-IMT-LAI 20.06.2014 67

Highlights

•  Thin Film Piezo


•  Applications of piezo MEMS
•  Examples
•  Conclusions & perspectives

EPFL-IMT-LAI 20.06.2014 68

34
10.06.14

Example 1 : QCM
•  Quartz Crystal Microbalance
–  Thin piezo layer sandwiched between two electrodes
–  Shear wave → Resonant frequency
Rabe & Al. 2003, Kao & Al. 2009

Schematic Micromachined Packaged

Loading Elastic Viscous

Formula

Resolution zeptograms 69

EPFL-IMT-LAI 20.06.2014 69

Example 2 : IR device
•  Infrared detector
–  Ferroelectric material with pyroelectric properties (TGS, LiNbO3…)
–  Modulated radiation absorption
–  Photocurrent

–  Micromachining techniques Hanson & Al. 2001

–  Quartz crystal oscillators → Increase performances

EPFL-IMT-LAI 20.06.2014 70

35
10.06.14

Example 3 : pMUT
•  Piezoelectric Micromachined Ultrasonic Transducers
–  Array of transmitters / receivers
–  Flexural membrane motion
–  Passive material & piezoelectric layer
–  Sonar, medical imaging, non destructive testing…

Yamashita & Al. 2004


Intravascular ultrasound imaging

EPFL-IMT-LAI 20.06.2014 71

Example 4
•  MEMS Image Projection display
Schroth & Al. 1999

§  PZT + SiO2

§  Vin – Bending

§  2 Vin – 1D rotation

§  2 Vin – 2D rotation

EPFL-IMT-LAI 20.06.2014 72

36
10.06.14

Example 4
•  MEMS Image Projection display
Tani & Al. 2006

EPFL-IMT-LAI 20.06.2014 73

Example 4
•  MEMS laser scanners
Holmstrom et al., 2014

EPFL-IMT-LAI 20.06.2014 74

37
10.06.14

EPFL-IMT-LAI 20.06.2014 75

Conclusions

•  More than 100 years but…


•  Piezo coefficients & example
•  Macroscale devices
•  MEMS applications
–  P-mems miniaturize sensors
–  Classical micromachining technique
–  Bulk (Quartz…), thin film (PZT, AlN…)

EPFL-IMT-LAI 20.06.2014 76

38
10.06.14

Perspectives
•  Hysteresis, Creep, drift
•  Deep understanding of poling
•  Driving
•  But…

Jeffrey & Al. 2012

EPFL-IMT-LAI 20.06.2014 77

Thank you very much !

Any questions ?

EPFL-IMT-LAI 20.06.2014 78

39

You might also like