RANJIT BUILDCON LIMITED

GUJARAT METRO RAIL PROJECT PHASE 2, C2

HAZARD IDENTIFICATION & RISK ASSESSMENT

Assessor:- Mr. Vinay Kumar Tomar

Mr. Gireesh Yadav
Mr. Nilam Sanjeev Kumar
Mr. Ananda Nayak
Mr. Manish Patel
Date- 25 March 2021
SR Task R/ NR Hazard Risk/Hazours Risk Rating Score Risk Level Control Measures Residual RRS RisK Level Additional Control Measures
No Effect N S L RRS H/M/L/A N S L RRS H/M/L/A

1 Mobilization (Shifting of Material) NR Fall of material while loading *Fall of materials during 2 5 5 50 H a) Tested cranes 2 5 1 10 A
/ unloading by manual and loading & unloading b) Tested lifting tools &
mechanical means. tackles
c) Standard lifting procedure
d) Competent operator. e) Use of
Fall of material while loading *Hitting of the objects 2 2 5 20 2 2 1 4
PPE
/ unloading by manual and with personnels.
f) Training of workers in manual
mechanical means.
handling
a. Use of guye rope with
materials.
b. Authorozed signalman c.
Barricading of area
d. Unauthorized entry resticted

2 Material handling manualy R Improper posture during *Low Back ache, Neck, shoulder
1 5 5 25 M Follow Kinetic method of lifting 1 5 1 5 A
material loading and a) Proper posture while lifting
unloading. b) Training of personnel

or while lifting. *Injury due to Fall of 1 5 5 25 M During the transportation of the 1 5 1 5 A

materials from Trailor, materials by truck and trailor etc,
Truck, avoid
Tipper overloading
*Damage to property a) stores representative/ site
supervisor to check loading
before despatch of truck.
b) Mark overhanging material with
red flag/light. c) Loaded vehicle to
move at slow speed
d) Trained person to tie up load
e) Use spring loaded safety
latches for hooks
f) Colour coding of slings
 Failure due to wrong signaling *Damage to 2 5 5 50 H a) An authorized signalman 2 5 1 10 L
Property should control all lifting operations
*Delay to the activities at site·
*Disturbance to the entire b) reversing procedure to be
work procedure. * followed
Injury To person c) Use of reverse horns
* do not use cell phone by any
one.

3 Erection & Operations of crane / R a) Slipping of wire b) Snapping*Chance of fatality 2 5 5 50 H a) Use standard & tested quality 1 5 1 10 A
Hydraulic Rotary Rig *Delay to the activity wire rope
* damage of property b) Use correct No. of dog
clamps.
c) Wire to be inspected once a
week
d) Personnel to be kept away
from radius of operation of crane

Failure of boom *Injury 2 5 5 50 H a) Inspect boom once a week for 2 5 1 10

*Delay to the activities damages if any b) Lift only SWL
c) Ensure that the area is
barricaded and personnel kept
away L
d)Limit switches to be in place

Malfunctioning of crane
(overloading and
or working beyond limits)
*Injury to workers 2 5 5 100 Ensure that brakes, limit switch, 2 5 1 10 L
* Property Damage boom alarm, swing horn and
* Delay to the activity overhoist and safe load indicators
Unexept are working properly.
able risk a) Trained operator b) Isolation of
area
c) Preventive maintainence

Misunderstanding between *injury 2 5 5 50 H Operation should be carried out 2 5 1 10 L

operator and signal man *delay to the activities with authorised signalmen only.
(Lack of communication) a) Training of signalman b)
Isolation of area
*restriction unauthorized entry

Inclement weather, rain, sun, *Injury 1 5 5 25 M Ensure cabin glass is not broken 1 5 1 5 A
storm etc *Delay to the activities and rain water is not coming
inside the cabin. Also ensure
before
starting cabins windows are
clean.
a) Preventive maintence b)
Check equipment immediately
after rain
A
Poor visibility and incorrect *Injury 1 5 5 25 M a) Ensure cleaning of glass and 1 5 1 5 A
lifting procedure. *Delay to the activities windows
b) Proper lifting procedures c)
Training of operators in lifting
procedures
Oil spillage due to leakage *Injury 2 5 5 50 H Periodic and preventive maintainen 2 5 1 10 L
continuing *Fire
from brake oil & engine
portion.
Swing area of crane when *Injury 2 2 5 20 M * barrication of Swing area 2 2 1 4 A
crane is in use *Damage to property * restiction of unauthorized entry
* use of swing horn and light
 Fall of suspended load while *Property Damage
crane is in operation. *Delay to the activity
*Injury to person
4 Operation of Pick & carry Faran / Hydra
Crane
R * Incompetent operator.
* Improper use of out riggers. Damage to properties
* Iproper tyre pressure (Air)
* Falure of safety devices.
(Limit switch, Cuttof device,
sensors, and ASLI).
* Uneven ground.
* Over loading.
* wrong signaling.
*Swinging area of crane.
Defective slings, wire rope,
tools & tackles.
* Over head utilities (Power
Lines)
* Poor visibility Inclement
weather, rain, sun, storm etc.
5 Welding R *Ultrasonic rays produce
while welding
*Fumes
*Electricity
*Heat
*Welding sppaters
6 Grinding & Cutting from carbon wheel *Rotating grinding wheel
*flying particles.
*Unauthorized operation of
machine by person.
*Electrical connections.
Injury to persons
* Damage of eye
*Damage of respiratiry
system
*Electrucaution *
Heatstress
*Welding spatters hitting
the body of the welder as
well as nearby standing
person.
*Injury 1 5
*Injury to eye from flying par
1 5
*Effecting the performanan1
*Electric shock 1 10
2 5 10 100 H * Do not leave suspended load 2 5 1 10 L
* do not go under the load.
* availibility of operator on the
seat.
2 5 10 100 H * Well Trained and competent
operator. (Physically Fit).
2 5 1 10 L
* Before operation Job specific
TBT must be conducted for work
group.
Trained and competent rigger
must be provided.
* Outriggers must be fully
extended while operaton.
* Solid wooden blocks must be
kept under the outrigger while
operation.
*Wooden blocka must be larger
four times larger than outrigger
pad.
* Tyre condition and pressure
must be adequate.
* All Safety devices Limit switch,
cuttof device, Swing light, horn
aviation light, sensor, ASLI, must
be in working condition and check
priodacly.
* Ground must be leveled.
*Do not overload only lift as per
swl.
* do not extend boom which has
not required.
* Only swing boom 180 degree,
do not swing 360 degree.
* Use of guye rope with materials
in togather side.
* Guy rope must be minimum six
meter length
* swinging area of the crane must
be barricated or availability of
helpers.
* Warning sign must be placed
while in operation.
* Use standard Tools and tackles
1 5 10 50 H and tested
*Use by TPI aaproved.
of Faceshield, Leather hand 1 5 1 5 A
gloved , Nose mask, apron etc.
*electrification by only authorized
electrician.
*proper earthing.
*use of cuttof device from
overload, overheat.
* proper joinings of welding
& earthing cables.
5 25 M Before use, 1 5 1 5 A
a) check properly soundness of
the grinding
5 25 M & cutting wheel. 1 5 1 5 A
b) Use standard grinding &
5 5 25 M cutting wheel 1 5 1 5 A
c) Never use a grinder wheel for
cutting work.
d) Loose clothing not to be worn
5 50 H e) Use proper wheel guard f) Only 1 10 1 10 L
authorised persons to operate
 authorised persons to operate
*Noise. *Hearing loss 1 5 5 25 M *Use of safety goggle 1 2 1 10 A
*electrification by only authorized
electrician.
* proper housekeeping around
workplace.
* use of ear plug.

7 Cutting R Bursting of cylinder, flash * Cylinder flying off if
back into cylinder valve breaks.
*Heat *Breathing problem
*Chances for fire.
* injury to persons
* Loss of property
*dealay of work
*Heat stress
2 5 10 200 naccep table ria) Good standard pressure 2 5 1 10 L
gauges
b) Use of flash back arresstor &
non return valve
c) Carry cylinders on trolley and
do not roll them on ground
d) Keep a fire extinguisher handy
e) Spray water over cylinder
during flash back
* use tripple blowpite cutting torch
*Maintain proper housekeeping
* Use of cutting prosess related
PPE's

8 Temperory Site R Electric cables, switches, plug *Shock 1 10 5 50 H Use:- 1 10 1 10 L

Electrification *Burn injury a) 3 core double insulated cables
*Fire b) industrial plugs and sockets
c) Earthing and ELCBs. Earthing
from net work of earthing stations
d) MCB for distribution panel
e) Use rubber mats
* Use of rubber hand gloves
*kept nearby fire fighting
arragement

Generator room Injury to persons 1 10 5 50 H a)Always provide two earthing 1 10 1 10 L

Shock hazards pits as per standard and
requirement. b)Always use ELCB
/ RCCB / MCB for all electrical
circuits
c) Provide guards for moving
parts

Noise in Generator room *Hearing loss 1 5 10 100 Unaccep a) Use ear plugs b) Use ear muffs 1 5 1 1 A
*Other affect like table risk c) Persons to stay in the area as
irritation, nausea. permitted for durations depending
*effect on performance upon the decible level

Distribution boards * Injury to workers 1 10 5 50 H a) Provide elevated & proper shed 1 10 1 10 L

panels

*Shock 1 5 5 50 H a) Provide ELCB/earthing b) Fire 1 5 1 5 A

*Burn injury points to be established
c) Good housekeeping
 Short circuiting *Burn Injury due to 1 5 5 25 M 1 5 1 5 A
persons
*Injury due to blocked
walkways.
Work on live electric circuit *Shock 1 10 10 100 naccep table ria) No work on live electric circuit 1 10 1 10 L
b) Use rubber mat c)Lock out/
Tag out procedure
* Adequate traning to electrician

9 Handling and storage of flamable gases,
liquids etc.
R Accumulation of flammable wa*Fire 2 5 10 200 naccep table ria) Provide recollection bins, drip 2 5 1 10 L
trays etc. for preventing oil
spillage & access accumulation of
flammable oil.
b) Maintain housekeeping for
sorting out all the flammable
waste generated near by the
storage area
c) Ear mark No Smoking and
Smoking Areas

Improper transportation of gas* Cylinder flying off if 1 5 5 25 M Train and educate the workforce regarding
1 5 1 5 A
valve breaks.
*breathing problem
*Chances for fire.

Inadequate knowledge, ignoran*Burn Injury to persons 2 5 5 50 H Train and educate the work force 2 5 1 10 L
regarding how to use Fire
Extinguisher in case of
emergency.
Provide fire extinguishers in
identified places.
10 Housekeeping Accumulation of flammable wa*Chances of fire 1 10 10 100 a) Earmark scrap areas b) Proper 1 10 1 10 L
*Injury to persons Stacking of material
c) Clear walkways
Unaccep d) Earmark No Smoking/
table risk Smoking Area

Inadequate illumination obstru *Trip & Fall. 2 5 5 50 H Provide adequate illumination in 2 5 1 10 L

and around the job site, office
areas etc. Always be careful to
keep all the passage ways,
gangways,walkways, fire points
etc free from any obstruction.

11 Arrangements for Overhead Polymud NR * Trip & Fall *Injury to persons 1 5 5 25 M *Proper Hard barrication Toe 1 5 1 5 A
Mixing Tank & Pump & pipe fittings. *Fall of materials over *damage to property boad, mid rail and top rail.
person *Proper Access egress.
*Materials should be kept away
from the walkyay

* Shifting & Mixing of polymer *Skin Irritation 1 2 10 20 M * Keep safe distance. 1 2 1 2 A

*Respiratory problem * Ensure use of Nose mask,
goggles & rubber hand gloves
 *Injury to persons 1 5 1 5 A * Trained workers. 1 5 1 5 A
* Stack height of bags to be
maintained.

* Placing of Vacsal pumps & f *Injury to persons 1 5 5 25 M * Use of hand gloves & 1 5 1 5 A
*damage to property proper PPE's.
* Use of proper lifting tackles.

12 Use of Diesel Compressure for Mixing of R *Noise * *Hearing loss 1 5 5 25 M a) Measure noise periodically. 1 2 1 2 A
Polymer Bursting of air reciever tank *Other affect like b) Fine tune machinery.
due to accesive irritation, nausea. c) Use of ear miffs / plugs. d)
air pressure *Fire *effect on performance Keep covers of
*Damage to property machines like compressors
*Injury ti person closed. e) Use hearing
protectors. f) PPE.
g) Audiometry tests of identified
employees in high noise area.
h) Securing machines to avoid
rattling.
* Third party tested air reciever
tank and compressure.
*Preventive maintainance
*Fire fighting equipments nearby
*Training of persons

13 Excavation R Collapse of the soil Injury to workers 1 5 5 25 M * The excavated soil to be kept at 1 5 1 5 A
a safe distance. Proper slope to
be maintainced.
Excavated area should be
barication with warning
tape/ hard barication as per the
requirement.
* All the workers should be kept 1
meter distance from the
excavated area.

Movement of vehicle near the Vehicle can be collapse cau1 5 10 50 H Vehicle should be kept 1 meter dis 1 5 1 5 A

Trench can be collapse. Due to loose sand there w 1 5 10 50 Slop to be provided for safe acces 1 5 1 5 A

Entry at the excavated area person can be fall down due1 5 10 50 Slop to be provide for safe access 1 5 1 5 A

14 Backfilling R Collapse of the soil Injury to worker 1 2 5 10 Keep safe distance from the 1 2 1 2 A
stack of soil
During reversing of tippers proper
signaling should be done.

15 Operation of TATA 320. (Service R * Failure of Boom. *Property Damage 2 2 5 20 M * Ensure use of proper 2 2 1 4 A
Crane). *Delay to the activity PPE's.
injury to persons * Maintain a good posture
& communication during handling
of materials.
*Lift only SWL.
*Competent Rigger.
 * Inclement *Injury,Giddiness, Muscular 1 5 5 25 M * Ensure cabin glass is not broken 1 5 1 5 A
weather,rain ,sun,storm etc. and rain water is not coming
inside the cabin. Also ensure
before
starting cabins windows are
clean.
* Preventive maintenance.
* Check equipment immediately
after rain.
* Slip ,trip and fall of workers due
*Injury to persons 1 2 10 10 M * Use of proper PPEs. 1 2 1 2 A
* Spillage of polymud to be
controlled.
* Provide dry sand.
16 Piling by Hydraulic Rotary rig. R Marching & Placing of hydraulic
*Damage to property 1 5 10 50 H * Level and even ground 1 5 1 5 A * Proper illumination in night time
*Injury to person * Fully extanded trackpad
*Delay of work * Competent operator with
experience
* Fully Tarined signalman
* Area barricated.
*Unauthorized entry resticted.

*Breaking of steel wire rope and

*Damage to property *Injury 1 5 10 50 H * Tested tools and tackles 1 5 1 5 A * Restricted entry of unauthorized person around area.
* checking of tools, tackles
& hydraulic parts daily
* Area barricated

Fall of person in the Pile
* Injury to person 1 5 10 50 H *Hard Barrication around D 1 5 1 5 A *Maintain good housekeeping
wall.
*Use of safety harness and tied
with Hard barrication.
*Covering of Dwall & Pile with
gratings.
* Unauthorized entry resticted
*Use of Life Jackets

17 Lifting, Placing R * Collapsing of Stopend while *Damage to 1 5 10 50 H * Tested Tools and tackles 1 5 1 5 A *Compacted Ground.
& lowering of casing and trimme pipe lifting by the Property * Checking of lifting tools and *Unauthorized entry resticted.
crane *Delay to the activities tackles before lifting. *Cordination between two cranes.
*Injury to person * Trained signalman
banksman.
*Area should be Hard barricated.
* Unauthorized entry resticted
*Use of Life Jackets

Dust particles Dust hazards, Foreign par 1 5 5 25 M a) Use of face masks / filters, 1 5 1 5 A
personal hygiene, surface to be
kept wet.
b) Long term screening
18 Lifting, Placing R * Collapsing of cage while lifting
*Damage to 1 5 10 50 H * Tested Tools and tackles 1 5 1 5 A *Compacted Ground.
& lowering of Reinforcement Cage in Property *Checking of lifting tools and *Unauthorized entry resticted.
Pile. *Delay to the activities tackles before lifting. *Cordination between two cranes.
*Injury to person * Trained signalman
banksman.
* Area should be Hard
darricated.
*Use of Life Jackets
19 Lowering of R * Tremie pipe swing or fall. *Injury to persons 1 5 5 25 M * Use of guy ropes. 1 5 1 5 A
Tremie Pipes. * Uses of swivel hooks.
* tested tool & tackles *
Trained Signal man
*Use of Life Jackets.
*Unauthorized entry resticted.

20 Concreting by R * Reversing of Transit Injury to persons. 1 5 10 50 H * Provision of banksman / helper and1 5 1 5 A

Transit Mixer Mixer.

21 Withdraw of R * Overload of Crane. Damage to prooperty 1 5 10 50 H * Immediately after concreting 1 5 1 5 A

Tremmie pipe casing has to be lifted considering
& hopper. the bonding between the earth
and the casing pipe.
Casing to be removed while the
concrete is still green.
* *Area should be Hard
darricated
* Use of guy ropes.
* Uses of swivel hooks.
* tested tool & tackles
* Trained Signal man
*Use of Life Jackets
*Unauthorized entry resticted.

22 Disposal of excavated / bored muck R * Reversing of Tipper. Injury to persons Damage 1 5 10 50 H * Reversing procedure to be 1 5 1 5 A
followed.
* Compulsory reverse horns of
vehicles.
23 Existing of liner casing from R *Breaking of tools and *Damage to property. 1 5 10 50 H *Tested tools and tackles 1 5 1 5 A
pile tackles *Injury To persons * Experianced and competent
*Collapse of Boom. operator. * Trained Signal
*Falling of materials man * Unauthorized entry
restricted.
*Hard Barrication of area.
*Use of Life Jackets

24 Vehicle movements. R Collapse of Vehicle while on s*Injury to persons 1 10 5 50 H a) Traffic control at entry point by 1 10 1 5 A
Damage to properties security personnels.
b) No person should be allowed
to stand.

25 Working at height R *Fall from height. *Chance of fatality 2 5 5 50 H *Proper tying of walkway 2 5 1 10 L
*Fall of materials from height *injury to persons *Provision of safety harness of
with double lain yard with
scaffolding hook
*No body standing under working
height
*Persons who go for slinging job
/attaching the slings should be
worn the safety harness &
anchored it properly at fixed
structure.
*proper signaling.

26 Working in R Struck of loose clothing in mov*Striking of objects 1 5 5 25 M a) Restriction on loose clothings lik 1 5 1 5 A
Winter season. *Injury to persons
 NR Open Fires *Burn injuries 2 5 5 50 H Fire should not be lit under the 2 5 1 10 L
vehicles while repairing
/ starting the diesel operated
machines.
27 Manual Lifting R Heavy and Awkward loads, E * Low Back ache, Neck, shoulder
1 5 5 25 M a) Correct posture for lifting (Back 1 5 1 5 A
straight, knees bent and arms
close to body).
b) Training of employees wrt
ergonomics.
c) Gradual lifting without jerks at
the joints.

28 Maintenance of machine in standing R Awkward position * Low Back ache, Neck, shoulder
1 5 5 25 M Mechanics to be provided stools 1 5 1 5 A
sitting position. uncomfortable position of different sizes / heights to suit
employees height.

29 Working with computer R Glare Continous *Eye Strain. 1 5 5 25 M a) Keep monitor at correct 1 5 1 2 A
repetitive work *Low backache,Musclosk distance at height of the
eletal disorders (Neck, employee,
shoulder, b) Training of office / site staff.
back,fingers),stiffne ss of c) Exercises to relax eye &
neck neck muscles.
d) Break after every 45 minutes
to stretch body.

30 Chemicals & coaltar derivatives, R Chemical and slovents. *Injury to skin 1 5 5 25 M a) Identification of employees, 1 5 1 5 A
petroleum products. Rotation of workers.
b) Use of PPE.
c) Use mechanical means.

31 Routine work R Stagnant water *Sickness 2 5 5 50 H Personal Hygiene, Spray DDT 2 5 1 10 L

waste water. and general cleanliness.

HEALTH RISK
32 Manual Lifting R Awkward lifting, Excessive load
Low Back ache, Neck, shoulder
1 5 5 25 M a) Kinetic method of lifting (back 1 5 1 5 A
streight, knees bent, feet apart,
arms close to body).
b) Lift upto individual capacity.
c) Minimise material handling.
d) Use mechanical means of
lifting / shifting.

33 Concrete Breaking, Drilling, Machine R Vibration White finger, Tingling sens 1 5 5 25 M a) Not to use vibrator 1 5 1 5 A
operation continuously for more than
45 minutes at a stretch. b)
Maintain machines to reduce
vibrations.
c) Proper seat cushion in vehicles
/ machines.
d) Training and guidance to
employees for reporting
loss of (tingling) sensation or
uneasiness and to keep the
hands and body warm. e) Anyone
complaining of continuous tingling
sensation to be sent for medical
check up.
f) Massaging and exercise palm
and keeping body warm.
 Dust particles Silocosis, respiratory disea 1 5 5 25 M a) Use of face masks / filters, 1 5 1 5 A
personal hygiene, surface to be
kept wet.
b) Long term screening

34 Concrete work R Alkalinity of concrete Leg burs, hand 1 5 5 25 M Use of PPE, Immediate wash with 1 5 1 5 A
arm burns

35 Cement work R Dust / fumes / gases a) Lung / Upper 2 5 5 50 H a) Limit exposure by rotation of 2 5 1 10 L
respiratory air passage employees.
congustion. b) Skin b) Identified persons to be
irritation on contact with medically examined.
chemicals. c) Use mechanical means of
c) Eye irritation handling.
d) In case of chemical contact
wash with plenty of water for 15 -
20 minutes. e) Use nose masks /
PPE.

36 Heavy Construction Machinery like R Noise Noise induced hearing los 1 5 5 25 M a) Measure noise periodically. 1 5 1 5 A
Generators Compressors Mixers, b) Fine tune machinery.
Breakers, Concrete Brakers & Drilling c) Use of ear miffs / plugs. d)
Keep covers of
machines like compressors
closed. e)
Use hearing protectors.
f) More fabrication off site. g)
PPE.
h) Audiometry tests of identified
employees in high noise area.
i) Securing machines to avoid
rattling.

37 Welding / Cutting work R Fumes, spark / flash Eye irritation (arc eye), radia1 5 5 25 M a) Person to sit on the windward 1 5 1 5 A
side.
b) Use of welding filter screens.
c) Welder to relax eye muscles
and use eye lotion if required.
d) Proper earthing.

38 Chemicals & coaltar derivatives, R Chemical and slovents. Systemetic Poisoning, dam 1 5 5 25 M a) Identification of employees, 1 5 1 5 A
petroleum products. Rotation of workers.
b) Use of PPE.
c) Use mechanical means.

Prepared By :- Nilam Sanjeev Kumar Approved By

Designation :- Chief SHE Manager

Project Manager : R. P. Singh