« RBST LEP BET EP Ft Earth Pressure Balance Shield Machine Operation & Maintenance Manual Model ZTE6550 Series No. DZ498 Technology Innovates the World & Service Guides the Future 2021.12 Version001Version0012ST H& Contents 91% 3% 1A Chapter 1 Instruction. 9 2% % 45 42H Chapter 2 Safety & Health... 2.1 RATE SH Safety & Health Instructions... 2.1.1 SAE ¥A Basic Precautions... 2.1.2 % Met it SSA Cautions for emergency... 2.1.3 £45 H3EE¥ A Cautions for operating. 2.1.4 4838 4 #93 BA Cautions for Excavating. 21.5 PARI ELIE SB Cautions for Maintenance....nne 2.1.6 4 OL ® R ik i ft EY HM YE FS WH Attentions During Dismantlement, Assemblyand Transportation. .=40- 2.2 41k % A fe! Ks Safety Equipment and Hazard Zone. 22.1 HSR# Safety Equipment.... 2.2.2 fF KR Dangerous Areas... 93° 2%-5 514 Chapter 3 Structure and Function... 3.1 438 General... 3.2 71 Cutterhead..., 3.2.1 28 Overview. 3.2.2 14449 Structure of cutter-head.. 3.23 71H Cutting Tools... 3.2.4 HL Rotary Joint....... 3.2.5 BAI HE Wear Detection Equipment......csccceesnen 3.3 JB fK Shiel 3.3.1 H/F Front Shield. 3.3.2 F/B Middle shiel 3.3.3 J#R Shield Tail. 3.4 £51) Main Drive... 12/2021 Version 001ee 3.4.1 HEE Overview... 3.4.2 WBZ Drive System.. 3.4.3 GHA Sealing System. 3.44 iH AY Lubricating System....... 3.4.5 414 BR Motor Overload Protection...... 3.4.6 ZARE Security Settings... 3.5 © H4## 45324 Segment Erection and Transportatior 3.5.1 @ HHA, Segment Erector. 3.5.2 § 84H Segment Transportation... 3.5.3 HZ Vacuum pad system. 3.6 FS3EX AM, Synchronous Grouting System... 3.7 £838 BA Muck Transportation System... 3.7.1 Hie #4 HL Screw Conveyor....... 3.7.2 KAP RAL Belt Conveyor.... 3.8 Lk A4L Muck Conditioning System....... 3.8.1 #IKAH Foam System.. 3.8.2 BOIL FS; Bentonite System. 3.9 (825% 4K F i Circulating Cooling Water System. 3.9.1 2340 WALA Cooling Circuit and Industrial Water. 3.9.2 HAY Dewatering System. 3.10 EMSA RK Compressed Air System... 3.10.1 BEE Overview... 3.10.2 8 916% E Automatic Pressure Maintenance System... 3.11 3A 4E Ventilation System... 3.12 Ad Man loc! 3.13 i MAb Ae Emergency Safety Chamber.... 3.14 SEIRSE Grease Injection System.. 3.15 EAM Hydraulic System... 3.15.1 HEAR Hydraulic Power Station 12/2021 Version 0013.16 RBH Back-up System... 3.17 BARE Electric System... a4e 41 42 eT 3.15.2 HERE AR Thrust System... 3.15.3 © HB RYE Segment Installation System.. 3.15.4 BLAS Auxiliary System. 3.15.5 $8a 4 A Screw Conveyor System....... 3.15.6 ER AK Grouting System.. 3.15.7 2113238 ASE Cooling and Filtration System... 3.15.8 #4271 Over Cutter System... 3.17.1 REZ Transformer. 3.17.2 Fish 7M Reactive Compensation... 3.17.3 RISK AGE VED System, 3.17.4 #4) %$¢ Control System... 3.17.5 BAER MH, IH, 3H ALE Data Collection, Monitoring, Communication system- 92 - 3.17.6 &4 Safety... 3.17.7 FA8% Lighting, 3.17.8 BIE Voltage... 3.17.9 4 Ground Connectior (€)8. 54M Chapter 4 Operation Instruction &(EF-H S41 Instruction of Operation Interface. 4.1.1 £404.31 HWA Instruction of Host Computer Interface. 4.1.2 4248 3 420% Instruction of Buttons in the Control Cabinet. 4.1.3, $3848 (F HALA Instruction of Local Control Panel... JE44LEALERE TBM Operation. 4.2.1 #4f AR BR Requirements of Operators. 4.2.2 SHE Parameter Setting. 4.2.3 FHLB Preparation Before Starting the Machin« 4.2.4 FF 41 Staring-up of the Machine. 4.2.5 #2 Excavation. 12/2021 Version 0014.2.6 +& 55 #7 ¥4% Adjustment of Excavation Chamber Pressut 4.2.7 48387; AHIR Adjustment of Advance Direction. 4.2.8 /G4941 8 #978 % Adjustment of TBM’s Self Rotation... 4.2.9 J] BW BAt AA Adjustment of Large Torque of the Cutterhead...... 4.2.10 S4#S14E(F Operation of ArticulatedCylinders. 4.2.11 3£% 98 B48 HAYLE Operation of Other Auxiliary Systems...... 4.2.12 43242 The process of Tunneling. 4.2.13 48344 % End of Tunneling. 4.2.14 H#VALARAEE X Operational Requirement of the TBM...... 4.2.15 tH SHYLZ Advance Report.... 4.3. | #3 Synchronous Grouting.. 43.1 ## Overview... 4.3.2 [HER A HHA Component of Synchronous Grouting System. 4.33 SEA ARAB AF Operation of Synchronous Grouting System... 43.4 BSE AGAVE Cleaning of Synchronous Grouting System... 43.5 DK HEM HE SBA Cautions of Mortar Tank Cleaning. 4.4 © 4438-538 it KH Segment Erection and Transportation system... 4.4.1 #28 Overview... 4.4.2 WAP Operation Procedure. 4.43. $$ 38 KH Segment Handling System. 44.4 LAH, Segment feeder... 4.5 £ Ba SHE IRA SRF Torque limiter. 4.6 $2.8 38 HALE 114R AF Operation of Access Gate of screw conveyor 4.7 fit# EE {e Operation in the man lock with Pressure. 4.7.1 HE Overview. 4.7.2 AW AR IEHE SSA Cautions Before Getting into the Lock... 4.7.3. 4.86% #t ARE Operation of Entering the Excavating Chamber and Operation in v 12/2024 Version 0012ST 218- sn 226 ~ eeu 231 4.74 JEW Pressure Decreased Before Exiting... 4.8 Bi 8H At 2 {F Operation of Emergency Safety chamber. 4.8.1 36 Fl 38 HH # (R J 2% & # Application Scope and Operating Environmental Condition. -231- 48.2 KALE S SH Cautions - 231- 48.3 BH IFAL Daily Start-up... = 232 - 4.8.4 i A iE AYR fF JF Operation Procedures for Refuge Personnel Entering the Safety Chamber... 4.8.5 18 AWM FH Ik Operation Methods of Air-conditioning System. 4.8.6 LA-FLLIE UPS FAL UPS Start-up without External Power Supply... - 237 - 4.8.7 ASEH CE) wl # Ht HY 48 PF 77 HK Operation Methods of Environmental Detection (Monitoring) System... 48.8 A Si 2% RFE A Survival Support System for the Personnel... 4.8.9 3 FA akEE 4 Ee # Troubleshooting. 4.9 44f BALAK LE Operation of Crane... 4.10 SJE (HEE Pipesé& Wire Extension Operation... 4.10.1 FEI Overview... 4.10.2 JK GEE FA, Extension of Supply Pi 4.11 M3 ih “EH EARP Operation of Oil and Gas Sealing Pressure of the Main Drive- 243 - 4.11.1 £90340+48 4 RHI introduction of main drive outer seal system. = 243 = 4.112 hGH K 4H Schematic diagram of oil and gas seal system... ~ 245 - 4.11.3 i. EH KKH Description of oil and gas seal system... ~ 245 - 4.11.4 389, £ SARE Operation instructions of oil and gas seal system....- 246 ~ 4.11.5 BR GH AG 43 B FH Safety precautions for oil and gas seal system...- 254 - 4.12 #4 2H Hazard Gas Detection. ~252- 4.13 SAB 5 RMR AK (GH MA Ki) Data Communication and Data Collection System (Ground Monitoring System)... = 253-- RSH ARS 47. Chapter $ Commissioning and Trial Running... 7 254 - ec S 12/2021 Version 0015.1 +3847 9% & L fF Preparation Before Commissionin, - 254 - WAH ABR Basic Requirements of Commissioning...” 254= 5.1.2 WiRHT EAS Preparation Before Commissioning.....cmnnnnmnnnnennt 254 = 5.2 #3247 Trial Running 5.2.1 ABVIRIEAT Trial Running of Pump..nncononn 5.2.2 i444 83h Equipment Starting......o.-. 5.3 (kik ik 22 (73 BFR Attention During Trail Running of Low Temperature...... 53.1 AA ARG Circulating Water System... “5.3.2 iB R4EDFAP Protection of Grease System... 53.3 WE RKEFF Protection of Hydraulic System.. 5.4 jR3E 7 LE $ B LATA Common Mistakes During Commissioning... % 6% 95 6RF Chapter 6 Service and Maintenance... 6.1 EA MRS KM FRX Fault Diagnosis and Suggestion. 6.1.1 akPEAIEVLA Sources of Failure. 6.1.2 dc AL RM Principles of Failure Management 6.1.3 ik ac HE tS GE BHR Attention on Fault Checkin; 6.2 APIA SH LAF AHA Common Faults and Explanations.....eocirseesnenennn = 269 - 63 HS 4d 5 (RIVA Instructions of Routine Maintenance and Service. -278- 6.3.1 ELS Hs 54K NR Daily Maintenance and Service. 6.3.2 £ BEB Hit Al Main Parts Maintenance Plan... 6.4 Heth 5 (RARE HA Maintenance Instructions. 64.1 HITS Filter... 6.4.2 fw iE EE ie Ae th 4 it Injection of Hydraulic Oil and Gear Oil. 352- 6.4.3 BH ES HF Regulation of Articulated Seal.... 6.4.4 Li MSHA SIALLS Shield Tail Grease Sealing Pneumatic Valve Check- 354 - 6.4.5 flit H4A48 7 HAA Instruction of Grease Tank Replacement... 355 - 6.4.6 ©. 94 Instruction of Pipeline... 6.5 I test ite RHE Working Medium Requirement... 6.5.1 JE 3 Hydraulic Fluid. 356 - 357- -357- en 42/2021 a Version 0016.5.3 43) 474 i Drive Lubrication Oi 6.5.4 #27) Foam. 6.5.5 LaF, A Industrial Water and Cooling Water..... 6.6 J8 #4 ULiH 7% — bi # List of TBM Lubrication, 6.6.1 38 HH He bie i — 6% List of Gear Oil Lubrication for Reduction Box. - 370 - 6.6.2 id RAEI — Ya List of Grease Lubrication.. sone 873 6.6.3 + LiSif 4 B% BH Diagram about Positions of Manually Lubricating Points... cece” 380 = eee 1212021 wt Version 001RET $813 dt AA Chapter 1 Instruction RRA SCP AALS. 4 SE OSE AA PR OLD HH (CUB SEC TRIPE RE TBM) Ceara The usage information and guide instructions of this manual apply to the Tunnel Boring Machine driven by variable frequency motors (hereinafter called as TBM). ETRE. HAE, GRIRSTIB HEIL HULA BURRS ULE AI: Any person who is in charge of commissioning, operation, maintenance, or repair of the machine must read and understand below items: fe {FSS Operation guidance 042M) Safety regulation 0% HE WW AY He 4 BW Safety advice in each chapters and sections ARERATRIE, TRICE, BREA TIN Ai PRES. To avoid mistakes in operation and ensure trouble-free operation, operators must follow operation guidance at all times. TBA”. “AR. AI. “aR A AT RET IAD. The position indications, “Left”, “Right”,"Forward” and “Backward” always refer to the direction of the excavation of TBM. {BFF Bi Le Ba he A AH PE Fs Fit. Local regulations about accident prevention and environmental protection should be added to this maintenance manual. DES ARMS, HARE PA AEM AS MUR EE 12/2021 Version 001BAR Copyright 12/2021 i2ZS TT oss 7 Geet fe#: Symbols indicating danger: file: SEWRARERA TEN AB RHE. A CAUTION! DANGER A i, RAT A EEL Pe ¥. CAUTION! DANGER, j\ ‘fect: feMOP EE! CAUTION! HIGHVOLTAGE, il AL AT RMNVOC ME M Suggestion: pay attention to important additional information for TBM. HEP EM LEE, CARRS UES. Me ARB GAY MRM LARA AIRE A) CO RRR MHL) PHAR, SAHRA MRAUART. RATA LS MRARKEARBD AA. BRIM ENT ARB IT Hy TENA, ROTOR REIT Se UL ALB IILPBAR ABA. This operating and maintenance manual is to be treated as confidential. It is only for the TBM users for whom they are intended. It may only be passed on to third parties with the written permission of CRCHI (China Railway Construction Heavy Industry Corporation Limited.). All documentation is protected by the laws of copyright. Copying or the passing to third parties, in whole or in part, and utilization and communication of their content are forbidden unless they have been expressly approved. Contravention of this rules is anillegal action and may incur damages. We reserve all rights in relation to patent right and other intellectual property. Version 001* 4RiE Warranty sate REE 12/2021 EE. Awl Mehk: MAK HATRAT RE R-OM 88 -S Company Address: No.88, Dongqi Road, National Economie & Technical Development Zone, Changsha, Hunan, P.R. China. F/M Service tel.: +86 (0)73184071199 4834 Fax: +86 (0)73184071767 HERI SEL, (GOTT. bE AAP EAE FT| LATA MG RAR ARH BE This manual contains important advice, and must be read carefully before taking the machine into service. Warranty can expire particularly in ease of: © FIERA © improper use; o FERRE Tih ACE © failure to use original spare parts and accessories; 0 RARE HT REE © conversion of operation that have not been approved by CRCHI co RB ae MT FS Be ‘refit that have not been approved by CRCHL. 0 PRY © improper maintenance o RA extended service HEAR OR ET ATES th RO PARE BOM ES BUR BEN ABDS ERS Bl, TERRIA, STMT RR BM ee igi SRE. All technical information, data and advice on operation given in this manual correspond to the state of our knowledge at the time of Version 001re $32 SS cern Jee Ce | printing; updated releases will not be provided. All details take into account our previous experience and are made to the best of our knowledge. BOT PRED CER EAE PSA PRR EA PAPER BR AAR ANE UE fA. We reserve the right to make technical changes arising from further development to the sub-assemblies described in this manual. No rights may therefore be derived from the details,illustrationsand descriptions contained in this manual. ‘EE (AT BL ASE Ft AE REA SBR EB AS Os ME TL A REMKERA. RAM: RRR RM Bi SAARC. AM, LS] SEAN MRI ETA AE, BD CEERI, RARE HE. MIT HAP HAUSE. We are not responsible for any mistake by not complying with this manual or damage and fault caused by improper maintenance. The installation or use of non-approved spare parts or accessories has to be refrained, and any fault or damages of components thereof are not the responsibility of CRCHI, even within guarantee period. This item is also applicable to the similar components produced by other manufacturers, ARLE, RLM CARA AM SRAM AS BANAESM. WEA LIAS, Bau ad eh SMR THE. The installation or use of non-approved spare parts or accessories or unauthorized modifications of spare parts are forbidden for safety. The use of these spare parts excludes CRCHI from any liability for the resulting damage. ALA LEH NAAT sh, TRS 12/2021 Version 001487 Usage is DU EARSR, Pea AL LAST RAD eh te 31 ANA I TE. CRCHI is not responsible for any damage of spare parts caused by the use of non-recommended or unauthorized grease. BHU AINE, RATES| AMAR RA ARI I f. Chinese version shall prevail, and we accept no liability for mistakes in translation. HTL RS PMA RRR, ASE ALY BRE AE 196M RSS, BEALE ABLE ALT AIS EE FA, WA LANRAGLATSI AVIRA, BRC. Ue FRILL HERR. - LRRD AIR IE AO%o 0 This TBM is a targeted design as per assigned tenders of Istanbul Metro, Machines do not apply to the environment in which methane concentrations are higher than 1%. Using at any other place or extending its utilization will be treated as improper use. We are exempted from any liability for the damages caused by above mentioned behaviors, the responsibility shall be borne by operators only, The maximum gradient for the TBM is +40%o. ALE EFS ULE OBL TT BE S| REA RIA BT, ERA. Bie, UAE MALE ERR SAEAL, JEMUR SEER RTL, IN RMR EHS SF. Agh, CEMTMTRES RE MONAT. BER (ES. RETR UES 2 ERA MULLIN. During operation of the TBM, improper use, defective components or technical defects may pose considerable risks. Therefore, the machine must be operated in normal technical condition, workers shall be alert to dangerous situations all the time, “coches cnn mnennee S 12/2021 oe Version 001MBE Design characteristics REBEL Improper use €AKH Application 12/2021 2ST snes pas ‘Chapter t and all general instructions with regard to health and safety must be followed. Additionally, any fault which may cause risk must be solved immediately. Reference of operating guidance, inspection and maintenance instructions are essential to proper use of TBM. AEN: HER MRE Time limit: to finish tunneling of the assigned tender EAI: — aE Storage cycle: one year (AAR: ERIE 10000 yet Service life DEE RERE, TLE M EDR EAI, BETH, SURE STEAL ELIA RT IR. A. HARE), BRR DEAD IE. Stop using the machine and (or) equipment upon expiry of the main bearing will run for 10000 hours any of the above.After repair or maintenance, set new characteristics (including time limit,storage cycle,service life), or treat it as a waste. DLR GE BU PSE EES EE The following actionis treated as improper use of special parts: o RANA Sa. Dismantle any parts of TBM o PME © Not follow TBM’s designed characteristics SHE ORE AG FT BT Ae FE LB AH te This maintenance manual applies to the TBM driven by variable frequency motors of CRCHI Version 001Waste disposal AR Environmental protection 12/2021 SPLAABLE A, LAVA, SRR AY, BREDA, FHe MM ee AA AMER SE SH Pe Rib tes. When the TBM achieves its designed service life and is evaluated as a waste, the machine will not be allowed to be used and its spare parts and oil shall be disposed in accordance with local safety laws and environmental protection laws. RUIBELMAREBAMM, BERN, WABI THABRRGERARS IM, BOGIES, BTR BEANS Or, whenprimary paits of the machine have serious malfunction and cannot comply to construction technical requirementsafter evaluation or may cause great safety accidents, the machine shall be stopped and treated as waste. De BUF EBRD He 7 ARLE » State and local environmental regulations should be followed. TRBEHEHAL. WEARS AF 2K aRIS zk AOE BAS, BLL FAH, 7KIR. FAYE. ARPES. It is prohibited to pour fuel, liquid into drainage or sewage treatment system or field, river and reservoir ete. ‘OL Fin FAY TLS RE ee ME aE A a a W. ESTAR, FFA, MAUR T SA, HBAS MALE eS Hydraulic oil leakage can only be handled by maintenance personnel. Leaking oil shall be absorbed or controlled by sand, soil or absorbent. In addition, hydraulic oil shall be collected and stored in containers according to the regulations. HGRA ReARAI. AB. Biodegradableoil and grease shall be used to avoid the Version 001possibility of contamination of groundwater RAMU AS Properly dispose waste. FRRRS RRS a8 Identification number Data Product ID maze LPR OH Machine’s name Earth Pressure Balance Shield Machine AR ME TS CA LAS fe China Railway Construction Heavy Brand Industry Corporation Limited. ng ZTE6550 Model He DZ498 “ Serial No. ee 2017 Year of Manufacture aE: Documentary Credit 1820SL111043 Number SUMBILIED, BAER, MARR, We hereby certify that the machine is new and never used. KERR ERROR SPE PA RAL Pe. EMTS FeMUAT Ia, SPO ARMAITETE. WAR RMR, SRA BRERA Safety signs BER. The following safety signs which are used in the TBM maintenance manual remind people of dangerous behaviors, existence of dangers and tell them safe operation, escape routes and fire protection devices. BURSTEIN LAVAS BA DA TEMP AR TBE eR 12/2021 Version 001izes Tr All safety signs shall be complete and clear. SIL MEM REA. It is prohibited to dismantle any safety signs. SUA AE LT BP BHR Any damaged signs shall be replaced immediately. SEB ®& LWA! SRILEEIE! No Stepping On Surface! OPeration by Staff Only | ® No Smoking! No Naked Flames! =z SILA! ® SLR @ Do Not Extinguish with No Soaring Conveyor eS Water! Belt! @® SLIPAMSEEAR OS hea eae Staff Only! General Prohibition — WELA RRR e PAR ERREE ! | tbl ehR me cm QQ ere, Eee Helmet! DARE | EAE! PleaseFasten Safety Belt! Please Use Pedestrians! SERS 12/2021 Version 001DRBP HE PleaseWear Ear Ea Protector! SHANA MP*IC Waming signs and markings ea Sy fies 1 HERE! A Caution, High Warning! Voltage! ween seh! CAUTION, Falling ‘Warning, tte, Objects! Sonk Drop Off Aah! aaa: Caution, Hanging Object! ‘aming Hot surface! sce IAN AO! Caution, Trip Hazard! o Mind Your Head! utente : eH WA 8 ering Linzi. eagReoeR, 28 RPURSO* REARS, | weet vane | AEF BIER ees SSSR) 2s, FAIRE Caution, Clip Please ensure that the face is stable and the excavation chamber is empty before opening the door ! BB Waring SHAS ATER EK ‘Fe Ree BARBS RpRaRERS! Please release pressure gv wg A Hazard area and w before maintenance! obstacles! 12/2021 Version 001¥ Baws kaha Emergency Telephone Exit ‘tahoe & geo Exit RE Fire Extinguisher ee 12/2021 a” Version 001SRE BL : Ga . Chapter 2 532% HSK Chapter 2 Safety & Health 2.1 ARRIVE BM Safety & Health Instructions 2.1.1 BAER Basic Precautions GF RABI Safety reviews © LEFSAMUNRARERAMRE. RERS ATM AMEA A He febat FE ATER, VA IRE AY AL ARR LAS HET HBR 6 UES TS OT EAT EL Je BPRPEP* AE fo be. ‘The TBM is equipped with safety devices to protect operators and to avoid damages to machines and materials. Material damage might cause danger. © KSEWAMTRA, EMMA TILIA. CER ARS REE PROCITE, DUR EP ATE ALA EL SEIT. Safety instruction can help operate machine safely, properly and economically. It can avoid or reduce dangers and ensure smooth operation of EPB. 0 LFEPA iE PE. HL, WANE TART RARE NBA VLA. Proper operation of EPB machine won't cause any dangers. Please follow all instructions about health and safety. 0 ELE PRE MPURIELEE TBA. AGRISED BPE ACR BT AE: ARKNEH. A, RARER METER, PRR A AEH RRL. Improper use or defective components and techniques may cause great harm. Thus, safety device and protection equipment shall not be dismantled, isolated or disabled. ‘© tt 4H Basic safety instructions LRA AER Fra Ta VIBE 38 5). Keep working environment clean to avoid the floor being slippery 0 EMRE SETA T AE ET eA feel. 1212021 ee Version 001ZT Any article or tool that may cause flipping shall not be put on the lane or the working face. o | SFC EIRA. Sufficient illumination. 0 RBH. A REWER, BAAR. No reduction, isolation or disabling of safety device. o KAGAN, AUARELE PSSA ERERR. WS) RATRMS RGSS, AAG LIM, ERIS, RSET. Once there is abnormal sound or smell, check EPB machine immediately and find the source of problem. Be ware of the sound of pneumatic ball valves during opening and closing. BREA TRUST ARAL, FITC ND CS ANTS Yd eS eh He. Operators shall know and obey safety instructions of liquids and lubricants. 0 «ERA, WEN P ES, VARELE TES MN AR, Db EIRP EIDE TIC REP A A et TH AE During assembly, adjustment and maintenance, a mode of EPB machine must be selected to avoid any harm to operators. o «LADEN, AAMIER BAM. Operators shall be away from mobile components under the automatic mode. o «= (AUMEARAHETY: PEI Basic safety guidelines: operation eRe AI RA Bape. ‘No use of mobile phones in the control room. B ERERET, BARRA A ARI DT ORE OT During operation there might be unprotected moving parts or rotating parts in electrical equipment. B AAW ABRRS AH. PRAGA. BRU A HEM AAA aR (ERICK, RNS RAE. Do not remove covers without permission. Improper use, debugging or maintenance may cause harm to operators and equipment. 12/2021 a Version 001eee BS RiLNREARIETUT ERK. ‘No modification to programmed control system. RB TERA 8 RINE EM. Don’t enter the main gear part of rotary coupling device. LEP TAT LEB IT BES AI BBE A A RS TC ME AT Keep all safety and danger warnings on EPB machine clear and complete. B RBA E. BR. RE. Pa RRA. Keep all handles, stairs, platforms and ladders clean. REI CE LEIA GRIM SHAR) « ‘The evacuation path shall be clear all the time(for transporting patients or the injured). B FES. MBRBRRERSE It is prohibited to move, isolate or remove safety device without authorization. SB KARERECEMT IE TRAN, AHEME LE FRE. ‘The EPB can’be only operated when all safety devices are operational. B BREAKER. Avoid any unsafe operation procedures. MSP BREF ADSL GE M9 By APE LA BEL) Redes hl) a. Follow start and stop processes in the operation manual and controlling display. 8 PTLETORMNARM, HEMRMADRSEREAAANRS. Make sure the starting of the machine won't harm to any personnel before the commissioning of EPB. SSRN, MCLE, JETER. When error occurs, the EPB should be stopped immediately for correction. B EXPAT, AUTARAF ASHES OMAN, ROSATI, BR PSH PUR OOM, RASA, mT ABTA: When all ball valve handles of the machine coincide with its central axis, the ball valve is fully opened. When the ball valve handle is 90° to its central axis, the ball valve is completely closed. 12/2021 a Version 001BRIT IPRS PRIUS Ball valve open Ball valve close 0 RAM AREH. Zi Safety guidance: transport BS KARA RERRENM, HARA EHOR NSS Read the safety guidance from the manufacture before using the lifting equipment or the crane. BPS TBM BSA Ee Be LS Tighten the fastener of heavy parts carefully on the lifting equipment. BS ERAR MART RAMSAR E, FRERAA LB my Horie Ae Where the technical conditions are good, use a proper lifting device and ensure the device has sufficient capacity. 8 HEAABHAARBH. Appoint experienced personnel to tie the heavy items. BERENS Always take the best spot to tie the items. a CATR TRREY. Tie items with a proper way. B RAREAREMMLARM IME EA. Lifting device and crane shall be operated as per the manual. SKE A AAD EZ A. Don’t walk between the heavy items and the wall or the heavy parts. 1212021 ee Version 001on 2S BS ALEREMRMAEEAMN KY THER. Don’t stay under the items lifted by the crane or vehicle. SB ATRAWDRARA ELTA, HEPNS KARE. It is only allowed to use auxiliary device to tighten the heavy items above, and make sure hands and body are away from the heavy items. BS FRR. Wear protection suit. o «RAMBARS: Hep Safety guidance: Maintenance B MRE FU LENE PA DAT. ‘The service and maintenance period in this manual shall be strictly followed. EMT HREM LRAT, DA REAR, JAE BIA. The operator shall be informed and a supervisor shall be appointed before special work or maintenanceand BS RAE APA A SRE Only use authorized spare parts. RARER AT my CEA GER. SLA. JAAD) Only use recommended and permitted working liquid and material (lubrication oil, grease, clearing material). BS WADE, AAREPKALARAAMRA, Waltr—TDRSeR, Maintenance areas should be set up if necessary, where authorized personnel can enter. MT TBM SEP RAS (ELEY, Do aise ee ESR IER ERI SOLER. When the maintenance and service work is under process, the TBM will be shut down completely and accidental starting should be avoided. 8 LETH AAR EMAL MABEL, LAE BR RH i PWRSALIEE ES. Operators should use proper auxiliary devices or working platforms when doing service and maintenance at the place above the body height. A 12/2021 a Version 001B CDRA P LE, EA ADAM REH, IPS CAE ERE tie. Safety belts shall be adopted and fixed in a right position when operators maintain the cutter head. RE HEM tt De A A ee. Operators should wear safety belts while working high above the ground. eH RARER AE PUS AE, TEBE AER. A AEE Hl, RAMA Machine’s parts should be cleaned before maintenance, especially the joint and connection parts. The clean cloth without linen can only be used and corrosive cleanser is not allowed. BS ATHRRAAMA NENW, ERAK, RRA RREE TAT, BRERA, RAL MARI. BPE PLANE SE. To ensure safety and normal use of the TBM, all lid should be covered before using water, high pressure cleaner or other cleanser and measures should be taken to prevent liquid from entering lids. Much attention should be paid on the motor and the control cabin. WAR Ser (ae Fs I AK High pressure cleaner cannot be used for cleaning electric, water pressured and sealing parts. a (e, BAAR. All lids should be removed after cleaning. Bh FERRE fe as. RFA AAT RE A GH I A eS After maintenance work, a proper wrench should be used to tighten rotate joints which were loosened before. RAT. RBA. DER. GT. FRA ALAR TEM ea BT Al clippers, stairs, guardrails, steps, platforms, ladder bed shall be cleaned after maintenance work. SORRELL, ERAS, TEE EL RRMA RARARS EE. 12/2021 “_ Version 001oo REBT Safety devices should be dismantled when service or maintenance is underway. They should be installed and checked once the above work is finished. B ENRKZEANER eR. SA. kh. WE. ARMM) LUT TEMLB, BUREN A BEE ZI. FPA ERIE ae A A eA FA WRAEBS, UGARA IRA Oe ee Before working on the pipe lines which might bear pressure (slurry pipe, air pipe, water pipe, hydraulic pipe, vacuum pipe and oxygen pipe), we shall make sure that they are not bearing any pressure. Pressure-generating devices, such as pumps and compressors, should be shut down and fixed before work, so as to avoid accidental machine re-staring. B PP-RSAEHKA, WRRR AMR MRM, BRBRAE RB Pei. BK, WURALANILE MARA ae, BR SE PAY TE Hy te RK As the pressure in a pipeline might be produced from hydraulic cylinders, accumulators or other loading parts, cylinders and other loading parts should be fixed firmly and the pressure in‘accumulators should be released. EAT RRDR AMR ET IRAE BT, DORE AN HT IAT. TESA HR DELS, PRABYHLANBERS. Before loosing or removing screws or bolts, operators should make sure that heavy parts won't incline or fall. Proper tools and lifting equipment should be used for assembling or disassembling heavy parts. BS RHBUAMAA, APRA EREARDEN. BOA ORR, RET sem, HSM IUAS LA. The control cabin must be closed all the time and only necessary doors can be opened during service and maintenance. When electricians leave the working area even for a moment or the work is finished, the control cabin must be closed immediately. RRS. RINT AER ALL. BE EE. We should treat used liquid, material and wasted parts in a safe and eco-friendly way. 12/2021 8 Version 001eee & SPE A AMER Requirements of the operating personnel ° RPE. PRE. BA RUAAS IIA, BAAS AME Pete. MEIER. © TBM managers, operators and maintenance workers should be trained and have corresponding qualifications. 0 AWMREAARAT EWM RS MARI, ABM Ri LBL MRSA, BSP RH. © TBM operators shall have professional safety training and necessary protection skills and be familiar with the safety knowledge of TBM and underground constructions. 0 GUE, PAA ALA EKER Re TE REE RERDUT © TBM managers, operators and maintenance workers should work in accordance with safety technical requirements of TBM construction, equipment maintenance and equipment management which are proposed by the owner. 0 RET AURRRIRBIEN, ARE RARER IC ERP PR RA HE ET REMEMU r During operating or maintenance, operators should follow safety regulations, attentions and operating procedures in the technical documents. 0 i AE FEM, BAA. ARG CHEIRZS) Bu Ib Be. For safety, operators who are feeling uncomfortable, taking medicine (hypnotics) and drinking are not allowed to work. o | SRE MIS, Qs ZietHE A, PRR ce AT RHR. A commander is required when operators work together and they should follow operation plans. 0 HAR HAA LRA RBA EAE ee. © People working in the pressure chamber must pass a medical adaptive test. © PERERA E Setting safety interlock © HU TANTP RE. UP RRAREENIE. WIR, BSLeR. 12/2021 a Version 001oo SEB Chapter? * All protective devices and protective covers must be assembled in proper positions. Parts should be repaired immediately if they are damaged. o HUA TAMIR, HMR. AE OL FOUR EL. HU. PRS WUROR BS OURO Be. A ARMS E, HSWREKN SS iReH, Operators should carefully understand the interlock, overflow valves and other safety devices of the TBM and are not allowed to adjust them without permission. They should follow instructions to relieve the interlock device. Improper use of the safety devices may causi serious human injury or equipment damages. SF WAL BNR. HE AABARE Standardization of test instrument and pressure vessel 0 AMER. RAS REM, HOE NEE AUR, SHG RAE © All test instruments and pressure vessels shall be standardized regularly according to local regulations. Only qualified ones can be put into use. & AL, BURA LE, AMEREESER Don’t change settings of electrical and hydraulic devices without permission. 0 FILMS ASNT Bek. © _Itis forbidden to change programmed control system. © ABTA ARR, HAE TEA Hs BB UAE IT BE WB BE HRA BS A RP ea. © Don’t change setting values of relay, frequency converter, breaker, soft starter, leakage protector to avoid electrical fire. 0 ALE NURG, HOR RS LR SE eA. © For preventingdamages to the TBM, don’t adjust hydraulic values of safety valves, overflow valves and others. 12/2021 Version 001he ST ws é 2 “Chapter? SF EMF WL RAM RSF A sh Correctly wear overalls and safety protection products © UEP TICAR. URE, BubmiRe be SMF EM RA RIMES. «Don’t wear loose clothes or accessories which may be GO me WO hooked to spare parts to cause risks. 0 IEF RIA SMTA, Pub e kee © Don’t wear the clothes with oil which may be inflammable. o «PRELFARFMRPIRS. RE. OM, FR. Tipe air So FUERA TGATIS RAM RATE RK, UA PIR. eH. F BSAA. © Operators should wear goggles, helmets, masks, gloves, work boots and other proper protective products according to different working contents. & Hit Bei No modification 0 KBAR PRAT MEE, TRARERS AG. ° Any modification without permission of CRCHI may cause accidents. o BUEN, HAW SAAT REMIT. RAMA RT MAE A AE. Re, AAA AVKIRE. e The construction party should consult with CRCHII before modification is needed Any modification without permission of CRCHI may cause human injury and equipment. CRCHI accepts no responsibility for any damages resulting therefrom. S PREM. E/E MLINER A Don’t block passageway.Cautions for working aloft 0 ilkat CLE POPLAR. ML, ATRRE, EREKERDGE The maintenance area and passageway must not be blocked by objects such as pallets, crates and other devices. 42/2021 oat Version 001* 4 ‘ki ST screenees fee _ Chapter? o TRA ILE RGR, AMEN EM, TORSO. © Don’t dismantle or re-modify existing working platforms if there are dangers of falling. ¢ UJMELETUMRH IRIE, AIMEE, Ua. © Operators should wear safety hamess when working outward from the work station, o FLEA, ALERE, TTA AM, @ BAULHBD EB IR, (BF. * As operators may fall working at the rusted or corroded work platforms, these platforms should be daily checked and rusted parts should be replaced or repaired. o ERG LAURE EMT, ARR A SITIO RAE AB) LR. Ae, i, BAARARRZAEA A. © Por avoiding the risk of falling from the working platform, regularly check if there are any loose bolts on the working platform. 0 FUME EFF O MEME AYERS, TT NER. © Be careful to work at the opening of work platforms where falling is likely to happen, o ELAR E LAL FNAME IE, HOE. © Don’t cross the handrails of work platform o PLE AHR AM fen, AMEN, WA bea ek. Fasten safety hamess while working at the low handrail. 0 MELE LH FA. LA, AOE FRA Ee, REBT PF. Pay attention to any objects or tools on the work platform which may fall to harm people working below. © EF faite eR. © Use handrails when going up and down. 12/2021 02 Version 001= oh g_iz2S TT + HARA PAB No flames near oil and grease SRE IGA Ak FEM Opening flames near oil and grease is in risk of fire. WADERS SRF AA AAT A HR Don’t use matches or cigaretteswhen near inflammable substances. BS IEE TH. Smoking is strictly forbidden at equipment area. aN ROWE RT RAT — ERR, RTE, Wilkibsk. The lid or cover of oil container must be plugged after use. Tae CHET 5 AT RE Store oil in a specified place. EM Sikh, PAARL RRA EA. Use recommended oil and don’t use oil of different brands. & PARMAR AEREG Cautions for high temperature FOUN, HE. (ENLINRR, HERE. CARE, Friteat nah, SLIEMA RS REM TAL. A NEBE EM IHRE SURE Don’t open oil container, refuel or change filter when starting TBM because the pressure and high temperature may cause scald. Please operate the machine following correct sequence till the residual energy is continuously reduced. 7I8H AL HELE HH: To prevent high temperature oil from erupting: 12/2021 FR. Shut down pump. Metin Wait til oil temperature decreases. ROMA RTWK, HERAT AR RTI 723. >= sosshSNssSofosso, ce enn tne Version 001oo FBS T © Loosen covers slowly and open them till the residual energy is continuously reduced, © BREWERS Cautions for welding 0 REBEL, UREA TEAS CAPA RE KREIS AEE WUBI. He RD. e — Before welding, cutting or grinding inflammable parts “4 lg next to the working place have to be covered with a fire protection 4 blanket. 0 BEML, TSAR IRS. OPAL * Wear protective goggles and respirator and other protective products during welding. o RHPA LEM, VERS AT ARILIRR A SHUR AIEEE, A EGA MSH. AERO PAR UTE GL. AK OCHA EA) MSR. — During welding operation, weld points and grounding connection points should be as near as possible to the same part (don’t cross different parts) . Electrical current cannot cross cylinders, bearings (especially main bearing) or guide apparatus under any conditions. SF eee, 748 AFA Do not touch rotating machine parts o RW, REAM, BREN Ee, BEY, WORF. Ah, EM TRPSSN ADF There are dangers of hand clipping in the process of checking rotating components. Your hands should keep off these parts. Besides, the machine cannot be started up when a covering protector is being dissembled. © HR DURFEAVAL Check of falling and leakage 0 SRE, RFR Aan S| EA, AA Re a Be MORE. FA AMM REET B. © Loose handles of bolts and ball valves may cause leakage and secondary damage. Please check bolts and handles. er 1212021 a Version 001ae PEST ; A Chapter? 0 HETNTRCER ARM, BPN SM PATE eM Rime, HEMEL FREABES. © Broken cylinder gripper connection may cause i 0 BHRECRSRUEE HEH AGERE, RRR SCP EER BN EMR FE © Sealing device may leak during operation. Please conduct maintenance in time jury. So please check it regularly, according to technical documents. @& YER PERAR Warning of high voltage 0 | ASLEA AH. HH. fh, SRERAMIL, HAR TATE, HU MER 2 Bai ts A RP aS LIEBE LA As the TBM is supplied with high voltage, there is a risk of death caused by electric leakage and electric shock. So confirm if electrical devices have any defects or leakage protectors work normally. © SBA RUE EAL No overloading o FEEL ARMNREN, AREKRER, WD OE ULAR. © Do not use the equipment that exceeds the capacity of socket because overloading of the socket may cause fire. 2.1.2 BBHERBW Cautions for emergency ©” AYSUe RAG Emergency safety chamber © SUBMARINE TMT. OR, TL, AE PSR He SBIR HERE BR aN Ja RAT SAIN), BETA BA FEVER PE NU ALAR RCE REIGAC NER, MT RRR RAUNT], AG (TBM BUSES AGF ARSED © If outburst of gas, gas explosion, fire hazard, roof collapse, hazardous gas gathering, underground tunnel blocking or power supply outage happen in the site during driving,personnel who cannot flee from the hazardous area should evacuate into the safety 12/2021 can Version 001Chapter? chamber promptly for rescue to gain precious time for emergency rescue.Refer to “TBM Emergency Safety Chamber Product Manual” & BFR BABA Fire extinguisher and first aid box 0 HRA, UMAR AAI. HEAR RABAT. os © Fire extinguishers should be installed throughout the (: A TBM in order to secure the escape routes. Operators should lea how Rea to use fire extinguishers. © «HRSA, ASR. «Make sure first aid boxes are equipped and maintained in a proper place. 0 EAR, BANE TIE. © Determine appropriate solutions for fire-fighting accidents. . PAC FBR SPE. AP RNIM BES. ¢ Keep a record of emergency calls. Fi GRE EU A GiB ICA Escape routes must be kept clear at all times ARRAY, REST, WERE RSET. ah, TEU UE RR AI. © Operators must be trained to master escaping keys in case of fire. All escaping routes must be clear. © 3a BS ABA! Emergency gate close caused by power cutting FRAP PEL A RA RRR ut Se PATNA * Allpersonnel must know how to close gate in emergency. © TFT ARANS ALR Rina MOR T RA, BATRA. © There may be a risk of eruption at the gate during excavating. ° WARN OSs TOM. ¢ Do not get close to the opening of gate and look nearby. 0 PATTAYA Ie BEY Eee, GB HP HAE BT P49. 42/2021 “28 Version 0013 = : A Chaplet? © Don’t put hand or leg into the gate, SF FeV RBSILIFK Confirm the place of emergency stop device © AURA AMR, DEERE, AERA. © Confirm the position of emergency stop switches in case of any emergency. & PART ABH /E Confirm the emergency lighting o «San, ASA SHC, MAMET LIRA CS Mm). © Check the working status of emergency lighting on a regular basis. 2.1.3 RM KERB Cautions for operating GS PEM AUP AE RAIA Special attentions for getting in and out of tunnel HURT, ULMER ALU. UPR AY EME, TF STHE ALAN eS aR UFR. A, HERERARN IRR, ULAR. GARRET TIE) « © Do not enter the machine and its peripheral areas or stand on top of the equipment when the TBM gets out of tunnel as there is avsk of overtuming or rolling. For avoiding the occurrence of side rolling, the stop plates should be installed between the machine and the launching frame. o HUF, ISR. GWT, AAA, We. HC RAE. TA EIN RAS. PPAR AR, CLR Ses HE The cable or hose may be broken when the machine is out of the tunnel, which will cause electric shock, electric leakage, oil leakage and other secondary hazard. Please confirm the temporary cables and hoses will not interfere with peripheral equipment when the TBM gets out of tunnel. MURAL AAAS, LAY AEA EWU PEA Ce CC PR TEAS GRE. BULA) WELW. ok, MIU. BAL A FIATAK © — Donot get close to curtain board in case of eruption. 12/2021 Version 001oa Kas = : 2. Chapter? © EER OOHEUERI, RIBAS, rR MC ULIEREHR. © — Control excavating speed and monitor the operation constantly. S eS AN AVER BIA Attentions for segment lifting © ENEMA BI, ATH ALM cm, ME A Rea S. ALE A PLSTRA ATS A ¢ Segment car moving under the gantry may cause injure to workers, so the car driver must confirm smooth signal in order to ensure no person ahead, © ORATOR, AT RENE CaM, AFL, WAR BEAE ATA. ate Fai ACE. © Donot put objects in working environment and lifting area. © EMRE. CORTE, PRE TELL RMIEED, MAEM CE HESS IMRT) DTS, BEATE a 32: ULIELBIPY. Make sure no person staying at working area while e segment are transported and erected. To avoid the occurrence of accidents, operators mustn't enter the segment hoisting area, © RBH MSIE ERR, ee ANE TE ERROR VES, WAAR AITRURZERRRE, GRETRSEIE. © Operate stably and gently to avoid a risk of falling when lifting loads. © UIT, A ae ele i, A Se Sh RHRA. Make sure that the load is properlyattached to the vacuum pad before lifting. © SRB. RCRA, ABE Sah, SER RONEN, WER. ¢ Watch out for your hands and feet during segment lifting. ° APOE, WORRY, BUATRRERAA SHRM. © Do not work or stay under loads or lifting gear. © ATBRREDE, HEME. © Inorder to avoid swing, please operate stably. ¢ AMEE RMECHA EA. BMRA Se HA. = = eT 12/2021 “78 Version 001an RES Use the suitable crane with adequate load capacity. o ARERR, YABMa © Self-checking on a regular basis to avoid accident. © SRN, MARS RDI, BITE 30 AERIS PE EM, ABH Ta A. © When power is suddenly off, the emergency pump will be started. Operators should make hoisted segments put safely on the ground within 30 minutes and people mustn't stand under the segment. & EH ANH VERBAL Attentions for segment erecting 0 PATEL De, SE, BEAR DE eR EMER, (EARZAMHE ONE, —EEREASMRERE: e Due to space limitation of segment hoisting area, operators should be familiar with aR safe operation regulations and cooperate with each other. Safety on staff and equipment should always be put priority. ©) SAUREULTEN, PARE PPRILPIRA, PRET IEA REA LIPR: e When the segment erector is working, people aren’t allowed fo stand under the erector. Only staff can enter the working area. 0 SIRESM EHR BREA, BSR POR BEED RT BUEN. BIRGER SARE TAN, PRES REBEL: © For segment protection, an assembling segment should slowly approach an assembled segment. Use a rotating device and a turning device to modify the segment assembling position to make it well-connected to assembled segments. o «PRUE, AREER, APRS REA AMER, HE WET, Wah. © When the segment erector is rotating, people should keep off rotating objects (such as the rotary frame and the vacuum pad) which may cause serious harm. o PARMAR, ESSE, WARE ET AR fot, AOERAP RE. ne EE 12/2021 “8 Version 001© During operation of segment erector, flexible hoses should be protected carefully because the hose which is hooked to its peripheral devices may cause the falling of segment or vacuum pad to lead to serious personnel injury. © PRUNE RAM, SMR A AAR, 1S Oe. © The rotation angle of erector cannot go beyond limit, or else it will be broken. o «PPRILGILN, HRMS BEE LIE FAME. © Erector vacuum pad must be stayed at right top or bottom when the AV erector stops. o LEH ARRSMAS RRA LH 1) . RARE SAT Ehe. © Do not make a segment and the vacuum pad be lifted in the air over 3 minutes AY, GUSH TALC (3 SPP EL because there will be a risk of falling due to hydraulic oil leakage. 0 AER ERE, AMER THN ELS, fren iad Finite. © — Do not Stay or walk under segment in case of falling when erecting top segment, 0 EATER, APMC EH HT TADS, A eae REDE He © As people’s hands and legs may be pitched by segments during segment positioning, segment erector should be operated till operators’ safety is confirmed. REY, EMEA SUT AR. He Le FBS BEE He RN EE HERE TnL A Hr ZT AY Fe Watch out for your hands and feet when thrust cylinders extend and retract, since there is a risk of nipping by the trust cylinder and the segment. 0 SRN, MRR ABLE, WIZE 30 MP AEROS TP EH, AGPADL TSA. © When power is suddenly off, the emergency pump will be started. Operators should make hoisted segments put safely on the ground within 30 minutes and people mustn’t stand under the segment. 12/2021 Version 001Si 2.1.4 HEH AVERBM Cautions for Excavating S HME YAP AVER MBM Special attentions during excavating © EMEA REAR. © Avoid all types of unsafe operation. o «HEP, MEANSRARR. POEAR MULAN, WHER A AAG KE, BS. ARR, UREA RAH © During excavation, there is a risk of slipping or falling in the TBM because of side rolling. Operators working in high places should w r safety hamess, o «6S RELL MARIA HMR, MSA, FER Pee Sek, ADS ENR, FFU A © Vibration during running of the belt conveyor or pumps may cause overturn of trailers, please confirm protection devices. ‘S” YER FRPLAUALN Motor cooling + ALAR REIERL, AIR, Ree SHORT, Be, AOR HY LW TE HE A _Ensurenormal running of motor’s cooling devices. SERENA ANE H ERAT Hydraulic cylinder shoes © HHEMTMENSH AREF MME. HRPM ETH [ile A\ © Pay attention to the hydraulic cylinder shoes to avoid a risk of crush hazard. FERRE. FEAL Abnormal noise or conditions 0 WRT R. RENDER, SAREE A) Rem Ki, FS BB CHOTA A A ER A © Pay attention to any abnormal noise or conditions. 0 MB RERE. MNT, TEILED PITRE, RET A, HB. Tt. 12/2021 Version 001fo SS © Stop excavating to carry out inspection or maintenance when any abnormal noise or conditionoceurs. YER a RCS AE MELE} BY Safety for back up gantries during driving « ROPPLERAHEEE, JSS HATE, RO RH. Zeek e CE fee, RO, HEN, HORE REMRS. ¢ Do not get close to wheels or lean against the gantry frame in case of crush hazard. 0 GREAT TATE. IR, A TSELE SK, aE ¢ Much attention should be paid when the gantrymoves-forward or backward due toslope in the tunnel. o TES, AAR RL, MAMTA ASIN. HA aoe LATE. ARMM. HES ML, ERA ai or overturn, especially when driving in the curve. © ARTE SR EES SSL, DSL. (UE. o MRR THERA LAREN, SiR aSHE, Me, Oy FERAR RL, PUA. AMBIT, HILAIRE. ¢ Use correct rails for curve to avoid derailment and overturn, Clear all the objects on the rail. 2.1.5 SP RANIE RBM Cautions for Maintenance © PPR, EERE Hang warning signs during maintaining 0 AALATER EE. HEVEDY, MUIR CA RGR HT TEAR, MALL, Si AR EXASHA. HEMEG LEIP Sa. ALE, HABE. ¢ Serious accident will take place if irrelevant person start the pump or press some buttons during inspection or maintenance. So hang a warning sign of “No operating ” on the console or near the machine. 12/2021 “8 Version 001gest ; Se “ Chapier? © «RAHA. HR, RAE A ARERR, WAU Ree IT HK. PRG MSRM TS, UAVS RETR HEA OFF BIH NUE, UDF RAB Rotary disconnecting switches must be equipped during maintenance or checking. After pressing the stop button, switch the rotary disconnecting switch to OFF and fasten the mechanical padlock. & HRS ARH Make sure several people are on duty © ATHRANMA RINE, EAM RI. BE WAME- AMES A ¢ In order to have precautions for the emergency, several people shall be on duty for inspection and maintenance. & Ze APLGMET AKL. YE Inspection and maintenance after the pump is stopped 0 FAR. HIB TEA PR a zhi © Inspection and maintenance shall be done after each pump is stopped. 0 | BREA, AER AELLA e, IR Behah TE RB. F ‘Maintenance personnel shall not make contact with movement part with their bodies or clothes. © DT FE Jes ME AT WBE. EAE WT FF MEAT AL, AEAB Inspection and maintenance after the switch is off © RW TE, BARACAR SS RCE ARAB, ATUL, TUITE AMET DE. HE b. © Operators may get a electric shock by touching the wire if the switch is on. So the switch must be turned off before inspection and maintenance. PF KASIM LA Use suitable tools 0 RARMNREMNIA, RASTA EM. WA aa tE WTR. © Use appropriate tools for repair. 12/2021 Version 001BET 2 QR RAEN LEAL Do not modify adjusted values ° ARERR BRAT Mt, RRR. Ja, TR. © Don’t modify interlock status. o HARMAN RRR. BUSS SHORE. © The hydraulic systems are equipped with pressure relief valves. Do not modify adjusted pressure values! Or else, it may cause damage or injures. © WR AYP ERA Maintenance for hydraulic system UR ASH COMRIR, SCHR. HAL) BUR Li ER Se Ae FREES, EH BREN AR RER. © Hydraulic workers should ensure that the hydraulic systems are free of pressure before maintenance of hydraulic systems (replace valves, hoses and cylinder). Much attention should be paid when the pressure of energy accumulator is released. oy ARUN aor RAE. © Leaking parts must be repaired immediately. RIBTEE PT OOERISTRMLIK, UN TURIUR RSE. Sb, RIPE ERAN, RRORERARI EES © Keep hydraulic systems clean during repair. And joints or its periphery must be thoroughly cleaned before releasing. © PETE -AN AAT DRO RAE AR, LAT He © Before starting TBM after repair, make sure all valves, especially butterfly valves of absorption oil pipe, are opened. © REA eA RR a * Donot crush or bend hydraulic hoses excessively. ‘S” fe 2402 AA Method of using energy accumulator 0 ARBRRGESS ITER ELBA ER JOO, ARR MERE A EAL EO eb TIA BEAT. ¢ Follow the manual of energy accumulator for releasingits pressure. a 12/2021 aan Version 001an REET : ; £2 Ghapter 2 © «SREPRAREA, RAPER. ER TEM: WOEBRS LTT, BEAR. WOES ER LR. BRERA BEN, DHEA HEP AK. © Misuse of the energy accumulator which has high pressure nitrogenwill cause dangerous situation Do not punch holes on the accumulator, or get close to the fire source Do not weld on the accumulator. Gas in the air sac shall be emptied when the accumulator is damaged. ‘& WAAR Attentions for high pressure oil o «HERR AMPMAAAR. © Please note that the hydraulic circuitshave inner pressure. 0 EAM ASZ AT. RETO. Heil HEBEL. © Before the inner pressure turns into zero, oil supply and discharge or inspection and maintenance work are forbidden. © MA FLIER RU TS FEWER ACR URE. GRRE.” HORN FUER, SBME RAB L. DRI, TERRES EAE TAIT. High pressure oil leaking from small hole cannot contact with skin and eyes. Please wear goggles, heavy gloves and use thick paper and plywood to be sat on the inspection position before inspection. See the doctor immediately if contacting with high pressure oil @ FRR. AAR AYR (BNE MAG Attentions of maintenance for high temperature and high pressure 0 RIEHL, SARSTURT. GeH. © Oil has high temperature and high pressure when the machine just stops, 0 «RARE. PRT. UTHOR, PER SHEN, SREB. ELE FRAP AME, BET ARR. BENE. ¢ Workers will be burnt if they remove lids, discharge oil, replace filters or do other repair work under the condition of high temperature and high pressure. They should check or 12/2021 8 Version 001coor TAS ST repair the machine following the order in this manual until the temperature is reduced to the normal. & nih AERA Cautions for refueling @ © AZT ina. hh | ft ¢ Refuel the machine on time. o TAHT Bh, SE BRE © — Clean overflowed oil immediately. x) XY o IAAA Ma. (8 Fasten the cover or plug of container after refueling, SF AMMO, WAOIAMHLE BWA Attentions duringopening of the gate of man lock and the inspection gate © MARE OFFA, THA ZC k, HRC, MAEM MAM FS Anat tet at © Make sure there is no water or a risk of collapse, then open the gate of man lock carefully under the surveillance of monitor. & HEAR, VK ERB Attentionswhen there is earth pressure or slurry pressure VOR ARTE AAU HERE Lae, AE PL SB TI EF NS, Ae, CEE SLAVES Ta) BR BS PET Peak «The TBM will move forward to bring the danger of body injury when the thrust cylinders retract under the force of earth pressure or slurry pressure. So install the bracing component between the shield and the segment before starting the work. S FHA MAEM NEA Attentions aboutthe maintenance at excavation side 0 BATHS AUN TRE THIS UbDE. COXA BEREARA) AEX. HMSRERA, ee SS 12/2021 “8 Version 001e Confirm the gas concentration before entering the excavation side. Otherwise situations like anoxia and gas poison will happen (keep ventilation continuously). ¢ HAFAN, WEILER, SAR SARIN AN ELAR, RASS. EVM. © Power must be shut off before entering the excavation side, otherwise human injury will happen. 0 AHEM, AAUAMIE RU eb, HILL. feta Ae ULIP He eT HORA, SAR BAAR, URRY EA. © There is a risk of collapse when entering the excavation side, in that case, the person in charge shall supervise the status of excavation side in terms of water content and water burst and inform workers of the situation. o «HATH, WARS. KM RREE, MALIA Re A. © Workers should wear safety helmet, long boots or safety shoes when entering the excavation side and wear safety belt when working in high places. 0 MLA, AMEE TT AO. PERT. BAL. WEIN ATA, ATLA RIT PERR. C © Worker should wear smooth clothes in the machine as their clothes may be hitched to protrusion to bring the danger of injury, hurt and falling. 0 MERARULRA AH KA PF, SP ARSSRAURREERS, SA iti rk SE ALA A SORETA MET SE i. FT FPEMAT, TSS UM ER SMB PAS Eth 7k © Make sure that there is no water in the excavation chamber using ball valves before opening the man lock plate. Otherwise water existence at the excavation side may cause personnel injury. 0 «ETH MS, AACMAM, SAAR. RAPER, PLAST SET: 1) SPREE. 2) -SERTDRUA FCAT REA ARORAS 3) AREER YD TE MEFP HET. REE ie ABT HP BL a 4) ERE KA. IK. 12/2021 T Version 0014 ee 5) REAR, RARE. 6) BVA Sai PRE LT HE Please comply with the following items if fire has to be opened in the excavation chamber: 1) Follow instructions. 2) Check if there is flammable gas in the chamber, 3) Do not bring inflammable material to the excavation side. Necessaryinflammable parts have to be covered with a fire protection blanket. 4) Fire extinguisher, water and sand shall be available near the chamber. 5) Install air supply equipment and air regenerating device. 6) Make sure the escape passage is clear without obstacles. © WAARREATHE TE AY, SARE AUPE UL AE RIL, 2 eA eT, RSP EH 1) SP ONE TA. 2) MELA ABARN RAR A. 3) HEART ALA RIERA, TLD 4) RA RTHRD 6 5) LRP AME EOP 6) BURA AYTH ST AT, ATG EA, SIME AAR BE FREE Please comply with the following items when entering the excavation side from the man lock. If now following, high pressure disorder will happen. 1) Follow the time of increasing and decreasing pressure. 2 Follow the compressed air and pressure indicated by the person in charge. 3) Do not use fire at the excavation side (matches and lighters are forbidden). 4) Do not bring inflammable material. 5) Keep breath when reducing the pressure. 6) Oxygen concentration must be measured before entering the excavation side because people may be exposed to oxygen-deficient atmosphere after pressure decreasing 12/2021 Version 001sae 2ST _ ee Giapier2 S ja) RAE ERM A ttentions about discharge gate and check gate © MESAMMFOM, SHH. mR. EXIT. © Stay away from the discharge gate to secure your safety. 0 RAAT, SEM. BOAR ORRENLIAII ¢ Keep hands clear of the discharge gate of screw conveyorwhen closing it. oR RET, SARA. TRI RBM, SETR RET ERNE FR, JOULE OBER IEARA. © After the check gate is opened, high pressure will gush from it and hurt people. So open ball valves to release pressure before opening the gate & BARE URE Keep the machinery clean 0 EAE AUG . HARBRACEL ATP ACES BY TE AL BRN @ ig. a. © — Overflow oil, grease or scrap are dangerous, AA Please keep the machinery clean 0 RAASHUK, SREAERE. IRENE, HER. © Take measures to prevent water from entering electrical systems. 0 TRZATEUL, SRIFE. SDH. EMRE AME. AYE. ¢ Do not wash the electrical motors, control consoles, power cabinets and electrical equipment with water and steam. © BEF AE Waste treatment 0 Sha, Hl, De at, PETAL, MM. © Please followrules and regulations for disposing oil, solvent, filters and other harmful substances. 0 AZT Roki, TAT JIIAE A HEB. ® — Donot discharge oil into the the sewage disposal system, river ete. © LARA, NS. 12/2021 Version 001suae 2ST , y Chapter 2 e Hydraulic oil must be collected in a container. PANE EGE FAL Pd. © Do not discharge oil directly onto the ground. 2.1.6 FARRIS ME PANE RBM Attentions During Dismantlement, Assemblyand Transportation © PE ARNE HAE SHH Attentions during lifting © RERRTE PHONE LARYARAAG. BSA Rhee A SU, SRI S US RL PIE, FATS EB . © — Only staff holding certificates can do lifting work independently. 0 SALA AE He RM Tec. RAPER REM. © When operating lifting gear or cranes, workers should always follow the manufacturer’s safety instructions, ¢ «REIMAN EMR, HER ILA AE Ee ES ABP the © Lifting workers should have clear marks and wear proper protective clothes. 0 RARER, WA. PIA RAT. © According to operation requirements, inspect rigging, working site and personnel status. o ABSHRERANEAE, NAAR DRA SNARE TT © Be familiar with the basic properties of all lifting cranes, choose the most suitable attachment to secure loads. o SARAH, DRRSAR-HE, — Anexperienced person should be assigned to instruct workers to lift. o | RUOTHILE EE, RA. RO, ARI ei. © Fix loads firmly and take protective measures for the edge of parts. oR TM, ULE MSA EAF 120 1, HRY EEA SARA. 12/2021 Version 001© Keep balance when lifting loads. The angle between hanging ropesshouldn’t be more than 120 degrees. Choose special lifting devices for special parts. o DRA, TAKNAMS EE, BARRA (FRE), TTB TTS RBEIF RSA, Gibb RA fem. © The object being lifted can not be kept in the sky for a long time.A guard fence should be built under the object once emergency situations happen (power off, etc.) and special persons be appointed to remind others of keeping way from the danger zone. 0 RN, AMEE A, PREY OS: bee, Bi AD WP REUMBS. ART TRE, MEAS MURA, PRR RMR jai. © Donot stay under the components being transported by a crane or industrial trucks. o (RAR. MZ (EME, FRACS PEA, ATES BL ARH, AS REAL, MTEL EE. © Directors and operators for lifting should leave enough space for each other and avoid standing in the comers. o EALREUMT RARE, MARR, BU ARO. PERE BRIG, RAMS SBNAE. © According to weight, size of the loads, lifting position, working radius and working environment, choose the most suitable cranes. 0 ETH, MBER TENA, MERUTSRS. MERA, EVAR AAA READE © Check the crane and ensure it in good condition before lifting. The crane shall not be overloaded, Use reliable methods to secure loads. 0 RTE. (LN MARNE PS, RRR RRR ETE RE MEATS © The ground should be strong and smooth and bear the weight of cranes. o « -SCNGSRMZE, PEMEAT RRA ABB th, JRERRRE TS Ard, BR, BR AE LN BaF. 12/2021 “a Version 001© Wheel crane shall stretch out all supporting legs before operation. The legs shall be underlaid with iron plates and wood. © RRL, AETEN A SW REAEAF 500mm, HOSA. * Distance of loads shall not exceed 500mm away from the ground during crane walking, meanwhile sound the alarm. o KARE ROM, MST RATIRARAR, TARA, SLITS FA EY PAK ERA 10.8m/s (ARERR) Ot, REET MBS fake. © Before hoisting large and medium sized equipment, contact local meteorological department for meteorological changes. No outdoor hoisting on rainy days or under the situation when the wind speed is over 10.8m/s(force 6 wind or greater). 0 EPEMERY, HARPER APRA RRA, SNES, Babs bt, RRA BR. © Stay away from the crane’s working radius, lifting loads cannot pass over the driver room. ¢ EMAMHRER GR). REBREBA RAM EE, DA PEARS ASSRE . FR PS 2a FD 5 Ip BR FD RH ATE, ANF BER eB © When lifting is carried out near overhead lines (bare wire), transformers and important electric equipment, the space between the lifted objects and the electric equipment should be controlled within the required safe distance. 0 REM a EE ANE EOS DE 1S MRAP, HE BRR SRA. Seta cordon zone with radius larger than 1.5 times of the height of crane mast. oP LIER, JP ELRESE Mie PEL A APE RS PE A © During hoisting, only staff can stay in the cordon zone. ss ree rSSSSSSSSSE em SE SSS 12/2021 Version 001SF jettehHRLEB BM Attentions during transportation © RE TETRLEE, BRIERE ARE Stile AREA TTR, ET Hh ARAL AREL, TENT, DOM A AORTA, ALAR TEPP HIT. HAE OR SDI. © Aproper lifting plan shall be made according to component specification and local lifting operation regulations. Before transportation, fix and protect the components. Pay attention to waterproof when transporting or storing electrical components. © RBH AS EMAL RAPTURE ARPS. ‘© Before transportation, carefully check the vehicles and rigging, eliminate hidden danger of accidents. o «REA A. © Always choose the most suitable attachment points. 0 REREN, LEB OUAS EPR, IIL. ‘© During truck loading, center gravity of equipment must be in line with the center of the vehicle, and the equipment should be tied firmly. © KASSAB NE AR EAB AWD MES PE, AHL ES MLA RS APE. Before heavy-cargo transportation, apply for transportation permission certificate at the highway department. Transportation shall be escorted bya professional security company. © KABA RIAL EL Large pieces must be transported at night. ¢ ESET, LEEWEMT, ARSRAMNAAR, © Pay attention to the air barrier, install slide bars on the equipment and equip cross wires and staff. © FHTRVAREERMERRS, FRITH, WRARRBEP RE. 12/2021 “8 Version 001= K@ET Transportation vehicles must be hung with the mark displaying width and height, and be marked withserial numbers. They should be escorted by security persons through the whole transportation vehicles. SF PR RE RHA. BCERUAAZE Storage of equipment and components o ARBRE. A. ERM RGHHT AL BL C ARE, FEMS SAAT AIA BIR. MF HB PAE EE RA RET EB FEBGN By AUT SEE. © Equipment shall be divided into level A, B and C according to functions, usage and importance of equipment for better management. All spare parts shall be marked with identification cards. As for important equipment, people who know very well equipment performance shall be assigned to be on duty for equipment management. 0 RRS R RAD SER ROAM, BAEZ RRA EES. BEE RISER AR FA, GRR, HOFER URES RK © Appropriate distance shall be kept between any two of large-size parts. All parts shall be placed in a stable and fixed manner to avoid rolling or falling. 0 FRRENATEP SAR, BPSRAMD ARR, ERR E RE PSS ABRAERMMREDE: EMEP SRAERAEERSAA FU RNEREBIE SAE, AAPOR IER Le ET SA. © Stored equipment must be maintained. Maintenance include daily maintenance, scheduled maintenance and annual maintenance. Daily maintenance covers walkaround inspection and cleaning, Scheduled maintenance contains performance check and repair. Annual maintenance is comprehensive inspection of the equipment. o RSPEI MM REUTER TH ih, BILE. BEM AiR HAART, HRC TES MIE RAE IZ, IESG He RO BE UAT BUCAP A, WE LE OR AR, HALE © Operational evaluation of equipment shall be conducted duringequipment storage and maintenance regulations shall be set up. Maintenance includes planned maintenance and breakdown maintenance. Planned maintenance refers to advance maintenance and disposal 12/2021 Version 001sk3 ST Chapter? before problems happen. Breakdown maintenance means repair after breakdown of the machine, ¢ «=RUCRWR: RRRARAE. BEA HE PRIA RR, RSM RRA. Maintenance information shall be recorded. There should be identification cards of KOMP A BR, TE parts, records of daily inspection and scheduled inspection and reports of equipment troubles and disposal. 0 RSP MAMBET RAS. © Before storage, take measures to protect equipment from rust. BEAR AE HAE FA BS BOBS AK A HR mk, AS Eh HTT EB TE BAMA. DURA TRESAN, EAGER, TR, SARI, FACE RAB ¢ Equipment stored outside the tunnel shall be covered by waterproof and sun-proof fabric. Rooms for small-size parts or key parts shall be kept ventilated and dry. Smoking is banned in the room which should be equipped with fire extinguishers. 2.2 REWSASEMEM Safety Equipment and Hazard Zone 2.2.1 R&B Safety Equipment JERQHLL AV F R41R: The TBM should be equipped with following safety devices JRRORAS PAE Emergency stop switch RAE RASTA ME TSHR LE, AS, ASP AE Be EAE ABR R EH EDL A HES HE © Emergency-stop switches, in order to shut down the TBM, are installed in the control cabin and on the local control panels. Addit nally, different types of key switches and maintenance switches are installed on the control panels of the TBM . ga 84830-\ Warning lamps, warning hooters o «(STR BPR. 12/2021 “e Version 001© The conveyor belt is fitted with an alarm which is given when starting. © «=PRUNRRA-TMEES, ASAAMRHN. 4PPRIMEN, BOS THA: UPR AS RN RAE RN, SRA RSA, MH PURER SAA SRT BORN, BRB RBA, © The segment erector is equipped with a sound signal which automatically sends signals out. When the erector is moving, an orange warning light will flicker; if the vacuum degree of erector’s vacuum pad doesn’t meet the requirements of the design, an alarming apparatus will sound the alarm; if the vacuum degree of the vacuum pad of the segment crane doesn’t meet the requirements of the design, the alarming apparatus will also sound the alarm. RAM ALA Emergency lighting EMMMLS THEE SUMAN SRT. Several impoitant areas on the shield machine are equipped with emergency lights. RS RBi_ Communication system AR St? AIA iE RE The following parts are equipped with communication devices #518 Control chamber e Afi Man lock © = #8%/F HARB Gantry/segment unloading system e —-4cB48 64H Data information transportation oA aR SFA LR MAGE Direct line data transportation by modem BiR Fire protection © RAH. ABSA EE RA a: ¢ Fire extinguisher. Choose right fire extinguisher according to the actual condition. » emiallnsara cas. RESTA. BEA MA MI IES Mote SER kot REMET RA. 12/2021 Version 0012S oe © Fire extinguisher is displayed at the location with mark [12 A watchman shall be on duty and trained forhow to put out the fire in the man lock. {HEAUAWE Constant gas measure 0 HREM LRA EA BLT EP PRE: CHa, CO, HDS, NO2 fil O2 © A constant gas measuring device is installed on the TBM to determine the following gas concentration:CHs, CO, H2S, NO2 and O2. o «HARRAH OMEN, MTWAKRIMEN, HSS. UTNE There is a central gas measure unit in the control chamber. In case that gases exceed the specified value, the signal is activated. ‘BSLAGEEAG Emergency safety chamber © SA MIULN LPR RA MA. RE. KR, BT, AHH SUS. aE GREE SE Bh 7) AAT LES EE OY, ETA RCH PEK Se SACHS A PRE, AN SUR eS ERTS A]. BAS TBM BURRESS An EAL BLBAB) © In case outburst of gas, gas explosion, fire hazard, roof collapse, hazardous gas gathering, underground tunnel blocking or power supply outage happen in the site during driving, people who cannot flee from the hazardous area should evacuate into the safety chamber promptly to gain precious time for emergency rescue. Refer to “TBM Emergency Safety Chamber Product Manual”. PHBE Others o BERRRAREM, ARBRE DH. Hydraulic system safety valve cannot change the preset pressure. 0 ARAMA MAR, AGM, DEMERS. All cables and motors cannot be overloaded, cannot be short circuited, cannot change the default parameters. 12/2021 “re Version 001RET 0 SMU ALARMS UREA, HAE PB. SAE LU TURF TEE > 0.3.0.5 KD. ©The operator must permanently provide fresh air through the primary ventilation which must not be deactivated at any time. The air flow in the tunnel must be kept from 0.3 - 0.5m/s at least. © BAUER UAE ER. ANE 25° CATA Ke AHERN © The operator should be responsible for the energy supply, industrial and cooling water supply at max 25°C. 0 AMMA MARAARS, SHORE, Mee. HAE CK 18K) ee «The operator is responsible for safety/ first-aid equipment such as safety helmets and stretchers (max 1.8m in length). o MAKFRSSMARHBVRSLAEABA—K, URES. BE HORERE. © All the recommended equipment for safety first aid must be checked once a week to make sure that it is complete and good. 2.2.2 féieKI& Dangerous Areas FEAT fe OAR People should be always alert in the following dangerous area: © «EMM MR ARARRHAA. RAPER, RUTH AR ERIS CUNZE TI RTI) PRE NA. ‘® No access to the manlock during normal operating mode. Only qualified people holding a pressuremeasurement certificate are allowed to access the manlock (e.g. replace cutting tools in the cutter-head). 0 REMC RASEMUPILISTNA RUT RELI. HAS DE I CPR, DERI s © Under normal pressure only when TBM is shut down can maintenance be started. Make sure the cutter-head is locked to avoid unexpected start. 12/2021 Version 001ES 0 RECLAME Relevant procedures shall be handled for entering the chamber under pressure. 0 BREAN, APUARES ANS. TOA A ER, DAE ORAL ‘© The erector operator must be able to overlook the erector environment at all times. If other people need to stay in this area, the erector operator will be informed. 0 SER RL, RAPER RIAA AAT DEP DL SER PINE RRR Se AUF AEA fk PPR HE RL, WS A BEAL. © No access to the segment handling station during segment handling. If other people need to stay in this area,the erector operator must be informed. LB TAT LALA eS See. LAF Rs A EA A cS WSL A RHETT» © Operators should read safety instructions of all hoist and lifting devices. Crane and lifting device operation can only be carried out by the trained personnel. co RTORIRLAEM, DARA ASHER. Sb. WW IT BL RAP FE DA FA AB SE 7 89 ATR RD we re © During maintenance, the hydraulic system must be shut off and release all pressure, In addition, the motor protection switch must be disconnected from the power supply. 0 LEAP REKRUIALM, HALES ARRON Mi: BERT RPM. © — When working in the area of segment erector, operators should avoid the risk of radiation laser of guidance system and refer to radiation protection rules. 0 HATER AR. MRO, URRA AEM Re He Coo RERSH. SiiSTEMMS) » ‘© It is prohibited to get across any kind of protective barriers. If you have to pass, you need to take appropriate security measures (such as wearing seat belts, stoppingthe TBM, etc.). 0 EERLA AEE TERS A AED IE. ¢ Noperson shall stand in the vicinity of the load and support. 12/2021 “48 Version 001seveestnnnennannens 25aEr co SRILCEL ASAE A MLINSEI fE IR CLIR IE RIE BB) © It is prohibited for any person to stand in the dangerous area near the crane segment (including shield bottom). ce 42/2021 788 Version 001333% 45h Chapter 3 Structure and Function 3.1 S438 General EMR AREAUET AHORA ERS, TRA T PULL PTE. th ch, OP, ER, SAGAR. RACE A RR ARN, MMOLE, MTL LT i RE CHAE. Ja MOULE LIT. iP. ERR. Ae. SA DPAOL, HRA RMRENL. EH JMR. LAPEER ES, CN LOTR. Wa AY, HEUER Bi, WAS. ERAS. MRS. MEAS. BUM RA. BCPA RRLM, ROK, GEER AR GEE oP TDA T A Le BBR HR BELL EP LE YR TAL HET BE Be ‘TBM is a comprehensive machine which integrates such functions as excavation, muck discharge, support, grouting and guidance. Different types of TBMs have different shields and spare parts, These functions should be properly arranged and used to make sure a successful process of construction by TBM. ‘TBM, in terms of its structure, comprises cutter head, shield body, main drive,man lock, erector, screw conveyor, segment crane, belt conveyor and back up gantries; in terms of its functions, includes excavation system, main drive system, thrust system, discharge system, grouting system, grease injection system, hydraulic system, electrical control system, laser guiding system and ventilation, water supply, power supply system etc.. This chapter will describe features and functions of TBM’s different parts or systems. 3.2 Tdi Cutterhead 3.2.1 HEB Overview TELM EET ABE, ca TTA. TA, SLE, AMEE RNAP IMU OE. TL a BU TI, TAMMIE I TE LOE AR TAT OT RR LT MA Ta BEAT Bi. ea EE wt. 12/2021 Version 001ee ‘The cutterhead is a main component of TBM, which is composed of a steel structure, cutting tools, a rotary unit. Its main functions areto cutthe tunnel face and mix excavated material. Suitable cutting tools installed on the cutterhead are used to cut the rock. It can realize CW/CCWrotation. All detachable tools can be replaced from the back of cutterhead. 3.2.2 T#t4it4] Structure of cutter-head Tha SE PERE Hs Q34SC PTR EE EE a. ‘The overall structure of the cutterhead is made of Q345C high strength steel plate, UEDA, HO RED REA A RE HERO PLA RAIEAL: EE ER. WIE ASR URS PES HEEAU EC, ULAR VAR TPIS ARAL, ZETDER AN SR IE WaT OP: ‘According to cutter-head’s functions, the frontal face of cutter-head is equipped with cutter installation base, wear detection devices, mucking mouth and foam injection nozales.The back of eutterhead is equipped with mixing bars, foam injection pipes, washing pipes and rotation joints. Based on cutter-head’s wear characteristic, its different parts should be welded with anti-wear material, Cutterhead’s design characteristics are as follows: PMORAECR, ATRL ALK, ERMiHR. The mucking mouth is designed in a coneshape, so that muck can enter excavation chamber smoothly in stead of piling up. TET AUMOTATE A FUSE Pa PRO ae EA HE BS HF BR LA AMTAR, AMMA SHE. Muck conditioner can be injected through embedded pipesto improve workabilityof soil at the tunnel face and the excavation chamber. ERR, 1K. AO RMR RRS PME, BA BTL AS PRLS TY 2 7) kL A A Frontal panel, cutting bodies, mucking mouth and periphery are welded with anti-wear material to improve wear resistance of the cutterhead. Meanwhile, wear detectors are installed on the cutterhead. 1212021 “8 Version 001oo k2ST Hew, WRENS RE, ALAA RETA, RRL AUREL. Mixing bars installed at the back are used to stir muck in the excavation chamber to increase its plasticity. 3.2.3 JA Cutting Tools ARPS TILLAGE A BY SS LE ET fe Be Various cutting tools equipped on different types of cutterheads can be suitable for different geological conditions. Structure features of cutting tools for this TBM are as follows: > WI Disc cutter RCT ORT). ER AAR. ROBB. 7, Hk, BRA FFE. Disc cutters include central disc, frontal dise and edge disc. A dise cutter is made up of hub, blade, bearing, seal and other parts. RIEENAFRER TIM, GATRARS SHE. el Sue w TREACHER, RARE - . Disc is mainly used for composite cutter-head to cut hard and composite stratum. A dise cutter can be replacedby atooth cutter as they have same way of connection. Cutting tools should be arranged according to geological conditions. > METI Ripper bit TARTU IRM L, PLE RR, SEMEL MADE. WTI THERE: TAPAS ERIE eB Ripper bit is welded on the cutter-head board. It can crush and break rock and improve mobility of muck. Its blade is made up of with high-strength alloy. > WT) Drag bit WAAD RAAT Ai HRS Se LH TT HE 1 RA AF A Drag bit blade with large size of wear-resistant carbide design can extend the service life 1212021 Version 001of the cutter. TRU N SERRA, BAG T UTI MEL HED. The tool bit is designed in 5-degree angle which improves cutter’s ability of crushing and breaking. > HAZ) Kage scraper TVkDRRRAA J). DRA TNE SERRA RIAL, Bib EE Tb SHARE, (META EHHE. WRATH AP: Its main function is to clean periphery muck and avoid direct wear of cutter-head edge and ensure precision of excavation diameter. The design characteristics are shown below: TARASHAR Hi BUR Se, FOREN hc ve BE PUI ERE, PTE TIFF it» Drag bit blade with large size of wear-resistant carbide design can extend the service life of the cutter. SRA RL BENE ME I 8 7) BSE I 5 Cutting tools are fastened by two rows of bolts to be loaded uniformly. TI Je AO PB HE FT A a TAS 2B A Wear resistance layers in the front and at the back of the cutter can protect it from wear. > 427) Over cutter BANKERS, ATHMTREE. Over cutter is installed on the outer edge of the cutterhead, used to increase the diameter of excavation and profile the tunnel. 3.2.4 REBEL Rotary Joint TAGS. MBL Oe BH. EAT RE TA SE SE rh FEBS CRF) BAER CEPA. RPAVKARRENAL, MRR, = FS sR LL a PE SE A LA EPR Rotary unit is the channel through which muck conditioner, hydraulic oil and electric wire enter the front part of the cutter-head. It is made up of rotating part and fixed part. The rotation part is connected with the cutter-head by flange and rotates together with the 12/2021 7“ Version 0012e2E cutter-head. Radial rotation of the fixed part is limited by the set piece welded on the main drive gearbox 3.2.5 BEEUYMAS H Wear Detection Equipment BRAWRRERRAWER, AWERARATRM, SRO S. BAR WAT Bah, BAT AT LAM Tak ET ER. ‘The equipment is hydraulic. It will give an alarm when hydraulic system pressure deceases. The wear inspection device is replaceable, which can be replaced from the back of the cutter-head. EXBRLES, PREAREABE, MHFHRAAR, FL SRE A WRERKE, LARS ARARARE HES HR. During driving, close the manual ball valve after energy accumulator is full of pressure oil. 3.3 JE Shield AOR LL. PIE. GFRELAR, RRL —AR CAEL RARE) RAL GEIC IRI, FLARE AMAR RE, ANT RR, EFL S. The shield is made up of front shield, middle shield and tail shield. The system is in the shape of inverted cone, which can avoid getting stuck. It is equipped with articulated connection structure which makes turning easier. 3.3.1 B/E Front Shield HE LAYOMRAS) ERAT ARAN, FIN AS BRT REO. WARARK. AMM EAALR SUS. HRS IR BZA RE ANT LA, AY SRLS Hl LOY FR PS BE. SERA AM DRE HO F The front shield is used to support the tunnel face and the surrounding wall and has mounting points for a variety of equipment. A bulkhead installed in the front shield divides the space of the front shield into the excavation chamber and the back area. The excavation chamber between the bulkhead and the cutterhead is used to maintain the stability of the RNR SS 12/2021 “88 Version 0012 ST : : £ Chapter 3 tunnel face by controlling the pressure inside. Other partsin the front shield are: > HERE Mixing bar FOR LIRA BSBA, BEBE AT 70 tt_L PR AR SNE he LETHE. BORE A DW RE A AE AR. a TEARS ONT AT A ea LE Mixing bars are welded on the bulkhead.The foam and bentonite channels are respectively arranged in the mixing bars. There is addictive injection channel and foam injection channel in the mixing bar. > IM I8IEFL Radial direction lubricating hole BAAAARE, EAMES NES AE, Bolitiks. Lubricating holes are arranged along the circumferential direction, into which bentonite is injected for friction reduction between the shield and the soil or temporary seal. > AS88817 Man lock and excavation chamber gate AS SHEL MHEG HE BE, EAA SS A LAA PUNT. LARA PASO ATG Tad A PSS AC BE A TE Man lock is connected to a transition cabin with a flange. The transition cabin is equipped with an exit and an excavation chamber gate. Through the excavation chamber gate staff can enter into the excavation chamber for check and repair work. > 7K, HAAHE& Hydropneumatic box, terminal box AEN ED LAOREET ERY, KARE EAC ALE ET TA SAL ZR A LP aT ES HELA A t-PA EG RR BER EL When maintenance personnel enter into the excavation chamber to finish inspection and maintenance work, hydropneumatic box is used to providefresh air to cutting components required for oxygen and acetylene and personnel; terminal box is used to provide low-voltage lighting power supply and a welding power supply device. > KE Others FAR LIPASE A DASE RETL, Aye BLE A Ha eA HE BE. HL 12/2021 Version 001‘Chapter 3 PMAT EAT Cth a dE ee. ‘The connecting holes of different sizesare provided on the bulkhead, which give interfaces for installing hydraulic and electrical equipment. A part of the holes are reserved, which can be selectedas needed. 3.3.2 JH Middle shield ESHER MER, SRS RAAT ER. RTA SRE, BORER CISPR QRESA AR SUE, BEBE L BAT Bede WIL REUEEA TL. APRS NLOL RUEB. C 3.1 Bia) © The middle shield and the front shield are connected with theactive articulated cylinders. The middle shield and the tailskin are connected-by bolts. The middle shield is equipped with articulation seal which consists of two rows of rubber seal and emergency air bag. The articulation ring is equipped with articulated lubricating holes and articulated seal holes. Two rows of rubble seal prevent large-size stone and slurry from entering into the shield (as shown in Figure 3.1) L+fRIBEEH Rubber seal 2-240 Lubricating hole 3-B2# AFL Seal hole B31 peeHRRSH TER Figure 3.1 Picture of active articulation structure of middle shield BBE TAMA AEM B Other parts in the middle shield are: > 2 )AAYATL Radical lu WAAR, HEABIELS RL FES AAR, Bei Ib7K. ication hole 12/2021 or Version 001& 2 ST © Ghapier3 Radical lubrication hole are arranged along the circumferential direction, through which s injected to decrease friction and stop water. > H&S H-frame SE DERM. To support segment erector. > JERAAT HE Walk ladder inside the shield EPEAT CREAT BREED. ME. RAF a LIL, SAL FB LSU) Be: AAR FE SLE The platforms on the right and on the left and the connection bridge make maintenance and repair easier. And thrust cylinders, control valves of the articulated cylinders are equipped on the platforms. > iBRIVEI Advance grouting BhRACA AA AAR IER EAE O ClO 3.2 Bra) , ALARA. ‘EAP ALP Sao Ee HBB Be ELL, ATT Ie SR AE Reserved ports for advance grouting pipes are distributed around the middle shield (shown as Figure 3.2). Advance grouting is used to reinforce the ground. Drilling rigs are assembled on the segment erector with pre-designed connectors, making grouting quicker and easy to operate. 1+ 1BAVESLET advance grouting pipes 32 MHARETER Figure 3.2 diagram of the advance grouting pipe 42/2021 “8 Version 001Sak R2ET > HEAR Thrust system He ASML A an Fa, Whab CA AD). BR (BAD. IRAB CC A). EM (DA) . APSARA E ALBERS. TEHMEN, HEMET, HUE RBIGH LEMUR. ELE HY a, HESAE A SE ka — i LT 5 A A A HP 74 FY SA EH LH A AT Sk A FR HG LA Pe A SH TERED. Thrust system cylinder groupsare shown in the figure below, the top (group A), the right (group B) , the bottom (Group C), the left-hand side (Group D). Each group of the cylinder is installed with a displacement sensor. All thrust cylinders are fully extended to provide force for TBM advancing.The pressure of each group can be adjusted independently, and the propulsion speed is regulated by a flow control valve. By adjusting the pressure and speed of each group can rectify and adjust the TBM. The displacement and pressure of each group can be monitored in real time using displacement sensors. SESE GL FE SAF Sa SR MCA a RP RE BLT UL eA a 7 OE Ra (24°) . HRA RHEE A OB a AAS, Bie FARR. Front end of the piston rod and the gripper are connected by ball bearing and disk spring. The gripper can rotate (about<4°) under lateral force. So with grippers and the cylinder boards, the force will be evenly acted on the segmentsrather than harming them. 12/2021 “88 Version 001Set AL (eae Solid ciclewit displacement sensor eylndrs 33 AtoePaRN TED Figure 3.3 Picture of thrust eylinder group > BUR Articulated system OU RRERAL DR, TP RRL EA BRE. ML SAY, HISAR MINTER SE SMEZANRA, MEMES; AAR Rue, SLT. TBM’s articulated system is positive articulation. Articulated cylinders are installed in the middle shield. Turning is realized by adjusting the included angle between the middle shield and the front shield. When TBM is advancing straight, strokes of oil cylinders are the same 3.3.3 JAB Shield Tail > [ASR EE Synchronous grouting pipe BRECAREAABM AAR EM. AAR TRA -MALAER. BB TRA MRD RRS, FER AAI A NAEO, BOMeSETT RAD BRAT. The tail skin is provided with built-in synchronous grouting pipes. Half ofpipes are 12/2021 Version 001aee 2ST ‘Chapter 3 standby. Each pipe has a separate mortar sensor. Two purge joints are equipped on the tailskin, used to connected to high-pressure water pipe to handle unexpected clogging. > JAPRAR GRE Grease pipe of tail skin WER EAS LS, REA RITE Hy femeee ‘The TBM is equipped with multi-line grease pipes, each line has a separate pressure sensor. > Ath] Wire brush seal RSS HRA SHAS Bl, ERA BS EME RRA A SE SHE, BpiE Sei A kaa ei ETE. Wire brush seal is installed on the contacting area between tail skin and segment. Sealing grease is injected into the cavity between the wire brush and the segment, used to prevent the entry of tunnel wateror slurry. > IER Plate ARARREA MLA, BILD AA. On the tail of shield is provided with plates, which prevent slurry from flowing into the shield. ® ® @ 4 Grouting pipe 2-122 EFIUEEL Clean hole of grouting pipe 3-fA EAI Wire brush seal 4-iL381 Plate B34 GkERETER Figure 3.4 Picture of tail skin grouting pipe 3.4 3X5) Main Drive 3.4.1 HER Overview EWR FR FEN FA BE PE TIE RH a HDS ARE) a LA 12/2021 “et Version 001MARA. The role of the main drive system is to provide driving force to the cutterhead and bear the axial support counter-force produced by excavation. 3.4.2 WARE Drive System ERAGE RABE, BBL, WO, Re. BE. RE. Heh, EMKRAABGSHARRT HR, AA ROMA. RHA. BAAR EAR. EMS INA AAR: The main drive system mainly includes main bearing, variable frequency motor, reduction box, spline shaft, lip seal, flange etc.. Among them, the main bearing uses a large diameter three row cylindrical roller bearing, has good axial thrust, radial force and the overturning moment carrying capacity. The main drive strueture is shown in figure: 1k SMES SAE 4H SNe OWEN, THI SHARE 1 flange, 2-outer seal. 3-inner seal, 4-main bearing, S- pinion, 6- reduction box, 7- variable frequency motor 8-torque limiter 35 Rasa TER Figure 3.5 diagram of the main drive structure 3.4.3 BARB Sealing System ERAN RS CEL, RUMEN THER aT Inner sealing system and outer sealing system of the main drive consist of four rows of lip seals. Inner and outer seal function to the excavation chamber. Pa Sha Ss Jick 5 SUPRA SATE FPA HED A. Voz EEA BERD. 12/2021 “e- Version 001a Inner and outer seal prevents mucks and sewage from entering the gearbox through a way of automatically continuous injection of grease. SUBCLASS, BARN ARBOR. ASST HUET REE KANE, LAR RRRERU STH EORMIE, WRMEH RAE Lip-shape seal rubber has the features of good elasticity and less wear. The inner and outer sealing rings are treated by surface quenching. The contact position between the sealing lip and seal ring can be changed by adjusting the bolts, which can effectively improve the sealing effect and the use of time. 3.4.4 REA Lubricating System RACIAL DARL, ECAR TIE Gearbox gear oil lubricates the pinion and the pinion bearing through the circulating cooling system. SAMAR GE UA. EME A TRRAAL RHE 7 RRA th a BE AO a. ‘The main bearing radial raceway, the main thrust roller and the anti-thrust raceway are also compulsively lubricated by the gearbox gear oil. TRAIAN. OPEL ETLIRSEA A, INE RAE BR SABER AHR. HSBC BES BO RN BLM S BBS Befihe Grease can be continuously injected into sealed chamber, relative rotated supporting roller’s surface through the radical distribution grease mouths located on the gear box, main bearing and rings. The grease can not only lubricate the lip-shape seal, but also prevent contacting between the seal and debris. Pi, Spa Se} IB ASE BHE A aS The grease for inner and outer seals are automatically injected by means of a centralized auto lubrication system. 3.4.5 HALLER Motor Overload Protection AVL SAS AHL BS SRV 5 FLA OR i 8 a SIT aR WP, BRAD. FLAIR AL SS AU LAL TE IL (Mayr 779 RH ae eae EA) 12/2021 “8 Version 001REST Motor torque is transmitted to the reduction box through the torque limiter. Torque limiter realizes overload protection through the spring pin so as to protect the motor. Use of the torque limiter refers to Installation and Operation Manual for Mayr Moment Limiter provided by the supplier. 3.4.6 REWEH Security Settings WORM 80, RAIA TPH: Reducer oil temperature exceeds 80 ‘C, alarm and automatic shutdown; RABBLE 90°C, HE: Inverter motor temperature exceeds 90 °C, alarm; RABAT 10°C, MEFS, Inverter motor temperature exceeds 110 °C, alarm and automatic shutdown; AMAT 55°C, HB: Transmission oil temperature is higher than 55 ‘C, alarm; MGMT 65°C, REA: Gear box oil temperature is higher than 65 °C, alarm and automatic shutdown; RAM MRT AML. BeNG Hs Gearbox gear oil level is below the minimum level, automatic shutdown; PUBL AL 3s, BNP HL. Motor overload time is more than 3s, automatically shut down. 3.5 EH Hfe-53S41 Segment Erection and Transportation 3.5.1 &HBHEPL Segment Erector 3.5.1.1 HEB Overview SHPRMEEERREM, AFRRNMEH. ‘The segment erector is fixed in the tail shield for erecting segments. SHPRMERHR, AER, BOR, KARRI MA. RAY BEAR, HK Si AER LAPT OLN ERS, ATS LBE REKWAABH, GAB, MAB. AR. PHEMMD. RAS HERE 12/2021 Version 001FEAL 56 HCE CIE A. Segment erector mainly includes the main support beam, rotary frame, mobile rack, vacuum pad, lift cylinder and other components. Segment erector is powered by an independent hydraulic system. The segment can be moved in the longit inal movement, radial movement, lateral movement, rotation, lateral swing and head up or down movements by controlling the hydraulic motor and hydraulic cylinder, therefor the segment positioning and erecting can be done quickly and accurately. EA RMLNI RED NG REIS BA RA PS PY SR] ERE TRB RINE, APL OIE, HE, RETR. HH SPB BHAA 6+ ARR. Segment erector control methods are wireless remote control and wired control. Bothtwo ways can be used to separately control each action and several actions, which is more accurate and safe, Segment lifted by the segment erector have the move capacity of six degrees of freedom. SHURA RAMP EE, BEAR AM. WNT. aR (BHR) BR, FHM AMMCATS BMV RAS SR, EHP EAS RL Me Please refer to technical parameter sheet for segment erector’s biggest tuming radius, rated turning torque, cylinder stroke, driving device (motor +reducer) quantity and segment grabber. ‘en SS 12/2021 oe Version 0011-40FFahL Lifting Cylinder 2-(148H8 Slewing Rack 3-[PE3HK Slewing Bearing 4-f$2/3% Mobile Rack | SL1E # Platform 6-H ik Hydraulic Motor 7-FE5% Support Beam 8-204 vacuum pad 9)} Segment B36 FHPRMAATER Fig. 3.6 Segment Erector Structure Sketch 3.5.1.2 389 Lubrication EEE ERK, HPI. RFE. ARR. HK, RES) HEALS SAIS, PERNT A AI SNR MO 6.6.2 MEIER — AD 6.6.3 FLA AEREA. ‘The lubricating works are needed for the slewing ring, the axial move cylinder, the lift cylinder, the roller, the joint bearings, the slewing-swing cylinders and other components. For the detailed information of the lubrication points and the lubrication time, please see clause 6.6.2 and clause 6.6.3 3.5.1.3 REAP Safety Protection > MRARMERP: WEARER COI, SUE RRR Bi 12/2021 788 Version 001no EE BT MUR Maan (EAT Sete. Over pressure protection to hydraulic system; hydraulic system is equipped with high-precision electro-hydraulic proportional valve and locking valve to ensure the reliability of the hydraulic motor and hydraulic cylinder. > WERE THY A) SiS, ATSC Sy (EEE fa EAT Sey. Reducer is equipped with a reliable brake, which can achieve the reliable braking under the rotating action with any angle. > TELS Fi REF A BE fA AAS A PL Hest, Re ANI. The rotation angles are controlled by the high precision angle sensor and PLC control to ensure that angles do not overrun. > PLAS K ARM, RET RAT RINE TERR, BRET AER. A vacuum chamber test should be made to ensure that the segment can be firmly and safely lifted and delivered. > SHOALS, WRHLARNRE. Properly use the platform and ensure safety. 3.5.2 & i241 Segment Transportation ns SHEMRREE SH ABRAHAM. ‘The transportation system is mainly composed of segment crane and segment feeder. 3.5.2.1 GHIA Segment Lifting System FASO EH MT SL SE INS RRS ARH LL, BPR LE MRS) BS OEE HLS Ms 2S HALE PE MR LES TL BS FER 6 RE. Segment lifting system can lift and move the segment from the unload zone located at the rear part of the gantry 1 to the segment feeder. The segment feeder can store 6 segments at most at one time. BH MCRARAAS RAMA, SAAR A -e TNE H. FED iA SMa ER ER TEE TIBI Segment lifting system uses vacuum pad to grab the segment, hydraulic cylinder and 42/2021 “or Version 001wire rope pulley to lift the segment, chain wheels and chains driven by hydraulic motor to deliver the segment. eA ACE MEARS, BH ER: Please refer to the technical parameter list for system allocation, and please refer to the Bit KL LA drawings for system structure j\ ia Sr BALAK, QAR A PROM GH RABEL HG! Both two sides of the hoists must be used at the same time, and it is forbidden to operate any one of them alone, > (FH MSRM Segment Lifting System Lubrication GRAMME: CMMI. HCA. ALAS, I 4 12A (TEER, We SE. AR RA, ALARM RGR E I THE, JE, 6.6.2 ih ABI — BE Lubrication for'the segment lifting system includes: regularly lubricate lifting cylinders, wheel bearing, wire ropes and other spare parts, regularly smear 12A traveling chains, drive sprocket, rotary drive gear, slewing gearing with lubricating grease. See 6.6.2 A list of lubricating grease for more details. > FHAMZRARLLA Security Settings of Segment Lifting System ETL FER nL SP AL ALTE, AF ER I A A A SB HS B, WRT SHELTARSMRBRUEP HRSA, FIM, WAR ELAT Pr ALAES CER ACATIA SOWIE bei TT. AS, AA TET ESL Na REAPER ENAPRE, PLS TER, ANRAAR RES, 4 BE APL, PTAA ITM. Lifting hydraulic cylinders are equipped with balancing valve group and limit switches, and traveling drive motor is equipped with a reliable internal brake device to ensure that the segment can be safely braked during the lifting and shipping process. At the same time, the drive chain ensures that the segment hoist can be operated when the TBM is driving with a max slope of 5 °. In addition, both ends of the travel track of the segment lifting system are equipped with electric control limit device and buffer device to prevent shipping exceeding 1272021 7 Version 001> Shapes the limit. The machine is equipped with audible and visual alarm which sounds the alarm when the segment crane 3.5.2.2 IRAHL Segment feeder > MBB Overview RAPE B ARR FOR, MY, FRSA. AUS AT PIL 6 AE Be started. Segment feeder is made up of chassis, beam, drag gear and tray. The segment feeder can store 6 segments at most at one time. > HEH DLIEHT Segment feeder lubrication Sie er LA Foie iE A th ETT Inject grease through oil cup. 3.5.3 H229RHF Vacuum pad system > BEB Overview KERR AARNE ARE, AERA RASH RM EH Ree EWM. The vacuum pad consists of erector’s vacuum pad and crane’s vaciiumn pad, ‘which is an important part for segment handling system. MERE 9m, AKAEMAE 100pa, Av PLAS a A FS A HR BER 2210m. Atmospheric pressure will decrease by 100pa when the altitude increases by 9m. > PPLE Erector’s vacuum pad PAAR he RR (MRR, KER, Ree. ARI REBRE. ARAB E. MERA) . ARR. NR. MORE. ER BAM SRSA. Erector’s vacuum pad is composed of vacuum system (including vacuum pump, vacuum manometer, vacuum filter, vacuum solenoid valve, vacuum accumulator, vacuum pressure sensor, vacuum one-way valve), big pad, small pad, fine adjustment device, position inspection device, yoke pieces and others. 12/2021 “88 Version 001I-A vacuum pump 2-FEM EH vacuum filter 3-HE419 09 vacuum one-way valve 4-JESI A HERRE vacuum pressure sensor 5-25 /9% vacuum manometer 6-Jé%2 #4828 vacuum accumulator 7-H 448] vacuum solenoid valve 8.12 pad R37 REARBATER Figure 3.7 diagram of the vacuum system structure TARY PEA LAS 5 AHR FT TARE, SEAR ET eh a A BRR SHAM, MERE PLN) Ps SS HE) AME, CLPEAKF REF SORE, HPAES Me, 4M TERE rit, FLOR AN BS As I) SS RE GRU) REA, HUE ARIZ, DURA REAR RRR, ROAR SPIE AR IE. CERNE EAE PLE RRER, MTR EH. ‘The vacuum pad is connected to the lift cylinders through the yoke pieces. Sealing strips of the vacuum pad will fit closely to segment’s forward face after the lift cylinder extends. ‘The vacuum pump driven by a motor draws off the air in the vacuum accumulator (vacuum tank) through the vacuum one-way valve and the vacuum degree which is larger than or equals to 80% is needed. The padcavity is connected with the vacuum tank. During operation, pad inner cavity is connected with the vacuum accumulator (collector box) through the vacuum electromagnetic valve, and sucks out the air in pad cavity, and the pressure of pad inner cavity is reduced, thenthere is a pressure difference between the inner and outer arc NE 12/2021 “Po Version 0012a surfaces of segment. Under this pressure difference, segment is pressed against the vacuum pad so as to suck up the segment ‘OE BM LR RS AER — i EE, PR TS BLA fs ae aL BR a FA The two fine-tuning cylinders of the fine-adjustment device drive the small suction cup and the large suction cup together for pitching and yaw motions. The telescopic cylinder in the fine-adjustment device of the suction cup drives the small suction cup to extend and retract. PRHTREAN, TESA, , RAEN, RUE PRLS, MESA, BER. K. MR RE, BOE ~ When assembly the top segment, after the suction cup is aligned with segment, the small suction cup extend, compresses the segment, and adsorbs it; when the other segment is assembled, the small suction cup is fully retracted, and the suction cup aligns segment, and is large Small suction cups compress the segments and absorb the segments. > FABUBLL Crane’s vacuum pad AUR HRE RS BRE, RAR AR, Wee, AI, A SHS. AER. ASR AR) . ASO, PMR. Lifer Bae FRCP, OTE MI PEA, a Ro i, ERAN Pe IS BARS CRE) AMA, BR PEKFREF VNR, HFRERAE SAME, SPEDE NAT, HERA ARBINS BRM SRSBRE AAV) HE, HAN, ARPORER PRI, BU ABU PN SPIE AEF 2. FET AIEEE A Hh, ATURE. Crane’s vacuum pad includes vacuum pump, vacuum pressure meter, vacuum filter, vacuum solenoid valve,vacuum accumulator,one-way valve, suction frame, position detector. During operation, the electric hoist is placed under the sucker of the hoist. Under the action of its own weight, the sealing strip sticks closely to the inner are surface of the segment. The vacuum pump absorbs air in vacuum tank, produces a degree of vacuum greater than or equal to 80%. Since the vacuum suction cup chamber is connected to the a 42/2021 ms Version 001KZ ST - ; 6 Chapter3 vacuum tank, when the suction pad switch is operated, the vacuum suction cup interior is communicated with the vacuum accumulator (collection tank) through the vacuum solenoid valve, Withdrawing air from the suction cup cavity, the pressure in the suction cup cavity decreases, that is, the pressure difference between the inner and outer are surfaces of the slice piece. Under this pressure difference, the tube piece is pressed against the suction cup s0 as to suck up the segment. > REE Safety setting RRNA RF 80%, RB: ‘Vacuum degree less than 80%, alarm; EYE a, FERRER) 80%, Sbveeai fe MELT ALAR ‘Vacuum degree less than 80% during segment erection, movements forbidded. Wak RB AREA BIC, SOME EH When the suction pad is pressed to the right position and the small suction pad retracts, it can work’on norinal segments, AN iE SE BIGT BNR, SOAP DS TRS When the small suction pad is pressed into place and the small suction pad is extended, it can work on top segment. RHR RE IE MRNA REET COUPEE) DAIL BR TE TEE HT Vacuum release can only be operated when both buttons are pressed at the same time (must be operated with both hands) to prevent accidental release of the segments RUMEN, MARSA LE, RIZE 30 SME HOS A PRE TE, ABPEDLT PSR A, When an unexpected power failure occurs, the emergency pump will start work. The adsorbed segment should be placed on the ground smoothly within 30 minutes, and itis strictly prohibited for people to stand under the segment erector. 3.6 [AER RZE Synchronous Grouting System ALPE MURA FBR, FY EMRE SNS ER I BFC, SAT oo 7 aa 12/2021 Version 001RW) Ae EPB adopts a synchronous grouting system which fills the gap between the segment and the surrounding wall so as to reduce the risk of ground settlement. LSA GPRD SCHWING TEI RAID A PLA Bredel RR, SCHWING 2E 322 15 i J PROTEINS WHR A 9 SE A BFS 2 AE ME ZAR. WMA Bredel KIRRSRKRHEM, HARSEASWIL WE. He 4 MAES COMER 4 NEI, ESRI 4 BRR THA, ERD ARE MEAL TASER TR. HA, GERRARD RES RADE SER ARR, VIABLE PERM ER. TE RARER BD, PORTE AER AEE, JETER FP RSH AR. ER AEA ER a EER SS Bi), BRAT TT DA Ag PE AAD SIE A 1D EE RP Se OES BS EA ‘The TBM is equipped with two SCHWING hydraulic-driven grouting pumps and four Bredel hose pumps(for additive). The SCHWING grouting pump injects the mortar into the annular gap between the segmentand the surrounding wallsynchronously through the grouting pipeline of tail shield. The additive is mixed with the mortar in the tailshield pipe through the Bredel hose pump and the pipe connected to it. The four plunger outlets correspond to four grouting points. When the grouting is performed, the four branch pipelines can be individually controlled. The ball valve controls each grouting point to open and close, which can realize the plunging flow rate of each plunger speed control. With the pressure, the amount of simultaneous grouting and the set amount of each tunnel boring machine are automatically kept consistent, so as to meet the requirements for grouting during the advancement of each segment. The injection pressure can be adjusted, and the frequency of the injection pump can be adjusted continuously in the adjustable range, and the pressure change can be monitored by pressure sensors, Operators can see injection pressure information about a single injection point in the control room, The operation data of mortar injection will be storedin the computer and can be checked at any time, 42/2024 oe Version 001oo AT 3.7 WAHAB Muck Transportation System 3.7.1 BRWEAMZPL Screw Conveyor 3.7.1.1 EB Overview Op ie: OG EL we EA AB. WAS Ba NE ATLL: PME AIA ES AML AREA CL, Dink eh AN TaN TE. BRE HUA MALORNE SANS), RE MR. HAMA RAST AEDT, OREN AY LAT FPR PST SRB EMR HT CAEL TTR HE) « HAL GN HS, SPADE TATE LE REE EE. SRR, Je EAE: HOVER Basel. DiI Screw conveyor is fastened at the bottom of front shield by flange. Muck is conveyed to a belt conveyor by an actuating shaft. There are bentonite and foam injection fillings distributed along the circumstance of screw machine to improve mobility of muck. Relative motion of serew machine and barrel is realized by telescopic cylinder to solve blocking problem. There are access doors distributed along the circumstance of screw machine. When it’s necessary the access doors can be opened to clean up stones blocked between screw blades (see “Operation of Access Gate of screw conveyor”). After the actuating shaft is retracted, close anti-eruption door to prevent muck from entering into the tunnel. In case of sudden power failure the back gate will be closed automatically to avoid eruption. 3.7.1.2 SRBVRE Drive Unit PRE: LGW Bik, WERNER. Daa. MPEMIEHL ET ULE — LAR, We Hh ah + RE EA UEP. ‘The driving unit mainly includes the hydraulic motor, the reducer, the roller bearing, the Se drive shaft, etc.. The speed of screw conveyor can be controlled in a certain range, so as to control the amount of the excavated quantity to maintain the pressure of the excavation chamber. 3.7.1.3 RHE Wear-resisting Measures aS AS 3.5 ML He SEY BD HR HS LH ASE I He, PATA ASE. RPE SERRE BRT A 12/2021 Version 001Chapters ‘Anti-wearing blocks are welded on the surface of the first three point five blades of the drive shaft, anti-wearing grids are welded on the surface of other blades, anti-wearing layers are welded on the periphery of the blade. Other wear resistance measures shall be designed according to client 3.7.1.4 398-58 Lubrication and Seal BESUEVENCRATEAE, BEE, ANS TO GAEL) REA UA, CERO Re, MATAR SE HREMERGH. Install 3 seal lips to form 2 sealing chambers. Inject grease through the channels and s* requirements install a labyrinth seal in the front part of seal lips to ensure lubrication and seal of the bearing and normal running of the dr Oo ® ing device. 1-H&ABER Bottom Sleeve 2-t2424i1% articulated bearing 3-RUYE sleeve 4A telescopic eylinder S-AREKD serew shaft 6-38 FR the roller bearing 7-WEiHL reducer 8-H 3X hydraulic motor B38 RRHRAAD TER Figure 3.8 picture of screw conveyor 3.7.2, RHEL Belt Conveyor 3.7.2.1 BREA Overview SASL PS ee Eh ATL Bb. AL BERS HENHLH, MRORBA SMELT. Belt conveyor is used to deliver muck to muck car. The belt conveyor is arranged on the backup system trailer, and the muck discharge port is arranged at the top of the rear gantries. Version 0013.7.2.2 BAPHEALALR Belt Machine Composition AMIEL BR. Bat. POR, PRB. IRE. DUAR, SPE MARE SA mk. ‘The belt conveyor is mainly composed by redirection drum, head driving roller, driving motor reducer, roller, track, cleaning device, tension device, speed detecting device, pull switch, deviation switch and ete, 1) Kit: RHA LEME HE BARD, RARE, URES, FA RAGED AMEEE | , CHS PF REMNEK. Belt: belt is the main part of belt conveyor. It is used for carry materials and transform traction. 2) FEAR: FORE ARTE Re SEE Ie eT LAE. FARE RAKE, Mb RRGAA, CLVHBRAUERERE, HERAT BET. FURR UGE A AAO, RR. SPR MR. Rollersit is used for supporting the belt and moves with the belt. It can reduce resistance against belts and ensure smooth movement of the belt. 3) WARE: RRR RTP ARR, WOR HLM a eA ea, DDT AS i ZB ER i eH Driving device: it is the source of motivation. The gear motor drives the transmission roller. The belt moves with the help of friction between the roller and the belt. DRAKE: MRNKRRENAE: RELRPAARBIIKA, MRS HE DAT EB a EUR 7), FFU ETE RAR EAE, HELA IEE eit. Tension device: it ensures that the belt is full of tension and provides friction between the roller and the belt. 5) PUPA: CIEE FAS A He FRE Di a Be AF SES TA, HE PT SLE EY PE ASSAD APRS)» SEL SCAR YR 0 BE HE 7S TP EB CUA. PARR, ARIA APE, TERR LAB. Tumabout roller: itchanges the binding direction of the belt before a closed annulus is formed for the belt. The turnout roller is the tail roller which is a part of tension device to 12/2021 “1 Version 001oo REST change the belt direction in different angles. The rubber coating of the tumout roller has elasticity, which can remove chips clung to the roller. 6) SPRE: AMERSUEAMISRERS HMMA RE, BARE Bh, UR RA BK. Emergency stop device: in the event of emergency, pull the pull switch to shutdown the belt conveyor. 7) WARE: AHVIMLRRERTRARAR, TARA MR Wie Cleaning device: there is a cleaning device at the head and tail of the conveyor. It can remove chips at the both sides of belt. > APMP Adjusting device of belt conveyor APSE H A, MATAR. SAG SH, AAR, AT FORRES 1) B97 Ae YH DR RE 70 FY «HEL BF TO HAE BAP BS RPM AER Pay, MEMS ALE SEH Be A LIA ARE, WE TRIALAUHHRBH HE Hah, RSE AA PE eT Ts A, HR RAL A AP he DEL TT A — Be Fs EA A LB HAG A Deviation adjustment of the belt conveyor deviation is shown in figure. When the TBM turns right, the belt inner curve will be elevated and the outward centrifugal thrust produced by the belt and the muck gravity will balance the centripetal force. Through the adjusting mechanism of the belt conveyor, the center line of the whole belt bracket and the vertical straight line generate an inclined angle y, which can realize the function of deviation adjustment to make the machine drive in different curves. In addition, the inner 3.9 Ra ER side of rollers at the curve moves forward Fig. 3.9 Frame of belt conveyor 12/2021 7 Version 001