Batliboi Environmental Engineering Limited TT M/s. MUKAND LIMITED AP-73, ‘AF’ Block, 2nd St., 11th Main Road, Ginegera Steel Plant Division, Anna Nagar, Chennai - 600 040, India. Phone : +91(44) 2620 2434 Fax: 491(44) 2628 0434 E-mail : beel.mds@batliboi.com Web. wwbatlboi.com Our Ref. No. : BEEL / 11241/ 001. Date.: 16.12.2013 Kind Attn, : Mr. PACHAR (DGM) Your Ref. P.O. No. :-PUR / FCS /BAGHOUSE/ 10501 Dated 11.06.2011 & AMENDMENT — 1 DATED 18.02.2012 SUB.: Completion of Hot commissioning of Secondary FES and Primary Fume Cleaning Systems - LRF Respected Sir, With reference to your above Purchase Order, we had been completed the hot commissioning of Secondary FES and Primary Fume Cleaning Systems — LRF which has supplied by our self. The equipments were commissioned and put in operation from 06/03/2013. The performance of all the Equipments & Instruments were conducted and working as per the requirement as well as the Design Parameter, We are thankful to you for your great Co-operation in the time of Hot Commissioning, ‘Thanking you. t Yours faithfully, foo af ysl 8) ft 7 For, Batljboi Environmental Engineering Limited. gs S geen 9 poly LAPT got! S.Krishnakumar H ok Cal / (Asst. Manager ~ Sales & Service) OW Regd. & Corp. Office : Batiiboi House, Govandi(W), Mumbai-400 043, INDIA. Ph :2558 3031, 2558 7421, 2557 3918 Fax : 25566049Batliboi Environmental Engineering Limited HOT COMMISSIONING PROTOCOL ( EQUIPMENT )- CLIENT : WS. MUKAND LIMITED (GINEGERA PLANT, DIST. KOPPAL) DATE: o6105/2013, JPONTRACT NO.; PUR/FCS ]eAGHOUSE/10501 Dated 11.06.2011 & AMENDMENT -+ DATED 12.02,2012 PROJECT : SECONDARY FES & PRIMARY FUME CLEANING SYSTEMS - LRF JJ0 No. : 11281 Equipment. : ID Fan ( Capacity, 60000 M?/ Hr @ 390 mm WG At 100 °C). | | i Note. Bag Filter Inlet & Outlet Damper 100% Open. : T [sor Gurent Dati Tearing Tom. | St pr | Votan] Amo wo] Eaiiment ag] Oamper Opening 6) | amis | Brawn Curent |") |¢mmus) | emmy | mee | | " Inlet [Outlet | (amps) Amps ) DE [NDE | Actual ‘Actual i (ec) 1 | IDFan-1 100 100 420 408 | 52 | 63 420 I 169752 | 35 1D Fan vibration measurement @ 1450RPM ‘AT 4200 RPM [ FANNDE | FANDE | moToR | FAN NDE [FAN DE| MOTOR mm/s [mm/s | mys smm/s_| mm/s | mm/s |HoRIZonTAL 16 26 | 43 [ “a6 [2a | 27 | veRTICAL 17 14 | 10 17 [11] 19 [AXIAL 1s | a7 1s | (as [as] 12 | Equipment. ; Rotary Air Lock [x=] Eaviomene [Mote HP 7] Drawn Curent Amps) + | Rav~a oo | 09 | 09 | 2 | rav—2 oo | os | 09 af rav-3 [10/1405] 1.75 fos bop 09 + | Rava os | oo | 09 “5 | Rav-5 | [oo | 09 | 09 | S| silorav j1.0/1405| 175 | 09 | 09 | 09 Equipment. : Screw Conveyor . Motor FLC Drawn Current ( Amps) Sere. Faupment pliaen (anes) mmm curent Ap srevor 00/1450 298 108 i97 10.8 conveyor ba of 4. Vos F/s, Makan vidkitéa M/s. Batliboi Environmental Engineering LimitedBatliboi Environmental Engineering Limited RT COMMISSIONING PROTOCOL ( INSTRUMENT ) BATET OC/S5 [07% | (CLIENT : M/S. MUKAND LIMITED (GINEGERA PLANT, DIST. KOPPAL) | CONTRACT No. : PUR / FCS /BAGHOUSE/ 10501 Dated 11.06.2041 & AMENDMENT - 1 DATED 18.02.2012 I PROJECT : SECONDARY FES & PRIMARY FUME CLEANING SYSTEMS - LRF | JOB No. : 11241 _—— instrament, : SlaveTimer (20 Channel) | ‘SetPoint. sr.No.| TagNo. |” ontime | off time | | (mi.sec). | (Sec). | 1 30 4 2 30 4 (cs 30 4 4 30 14 | Instrument. : Master Cont Timer SetPoint. sett | agrine | S809 | wat Tine Sec). cc). | (see) | (sec). | CS» | 1 5 5 5 ressure Switch Set Point | KG. 1 Sa. Cm pata |M/s. Muleand LimbedPERFORMANCE TEST OF FES SYSTEM HELD BY M/S. BATLIBOI ENVIRONMENT ENGINEERING LIMITED CHENNAI, ON 08.02.2013 & 09.02.2013 AT LRF MUKUMD SITE. FAN DATA: Capacity Fan Model Drawing Number Total Pressure Gas Temperature Fan Speed Fan inlet duct size A.FAN SPEED AT 1170RPM Measured Values Suction Pressure at inlet AP Motor Current Damper Opening Gas Temperature Volume Flow (Q) Cp A ap Volume Flow (Q) 16000 0 m*/hr HRVS63-1960K BEEL-4938-01-R3 360 mmwe 100°C 1440 rpm 2200mm x 1100mm =390 mmwe =5 mmwe =245 Amps =100% =40 Deg C = [Cp x A xv(2xgxApxy) )/y = 0.98 (Pitot tube Constant) = Area of the fan inlet duct = 2.42 m? =5 mmuwc (measured by Pitot tube using manometer} = Gas density (¥ = 273 erg =1.127 Kg/m? = (0.98X2.42XV(2x9.81x5x1,127) )/1.127 =22.126 m*/sec =79655 m*/hr. 4 : 55 m*/hr. eeB.FAN SPEED AT 1300RPM Measured Values Suction Pressure at inlet AP Motor Current iB Gas Temperature Volume Flow (Q) Cp A AP Volume Flow (Q) C.FAN SPEED AT 1450RPM Measured Values Suction Pressure at inlet ap Motor Current Damper Opening Gas Temperature wid =350 mmwe =12 mmwe =316Amps =100% =37Deg C = (Cp x A xv(2xgxApxy) )/y = 0.98 (Pitot tube Constant) = Area of the fan inlet duct = 2.42 m* =12 mmwc (measured by Pitot tube using manometer) = Gas density (¥ = (27341.293)/(273 41° c) =1.138 kg/m? = (0.98X2.42Xv(2x9.81x12x1.138) )/1.138 =34.11 m’/sec =122804 m?/hr. =420 mmwe =21.75 mmwe (20,20,21,26} =408Amps =100% =35DegCVolume Flow (Q) = (Cp x Axv(2xgxApxy) Y/y cp = 0.98 (Pitot tube Constant) A = Area of the fan inlet duct = 2.42 m? AP =21.75mmwe (measured by Pitot tube using manometer) y = Gas density (¥ = ( 273 s7°C) =1.146 Ke/m? Volume Flow (Q) = (0.98X2.42XV(2x9.81x21.75x1.146) )/1.146 =45.76 m°/sec =164752 m3/hr.