Fir Engine TP 00749

FIRST INSPECTION REPORT / DISMANTLE REPORT OF ENGINE ASSY
ENGINE MODEL:- BF6M1013FC ENGINE SL NO-60170184

DATE:- 18.04.19
ENGINE MAKE:-DEUTZ
RECEIVED FROM:-RCML SITE ON DT.15.04.19 APPLICABLE MACHINE :- LDP29D-SD-816 PROGRESSIVE HMR:-12562.07
JOB NO:-618/19 FIR DONE BY:-MR.M.GHOSH
COMPLAINTS FROM SITE:- Engine oil mixed with coolant .

INITIAL OBSERVATION AT CWS ANAINST COMPLAIN:- Cylinder Head water cap leakage.
CONDITION OF INTAKE & EXHAUST SYSTEM Exhaust and Intake mounting bolt got broken. and EGR valve proper not working
CONDITION OF ENGINE CYLINDER BLOCK Found ok.
CONDITION OF CRANK SHAFT AND EXISTING SIZE Crank shaft main and bid-end jurnal area excess wornout.So Crank shaft need to under size 0.25mm.
CONDITION OF CONNECTING RODS Found ok.

CONDITION OF CAM SHAFT AND EXISTING SIZE Cam shaft bush excess wornout,need to replace.But Cam shaft found ok.
CONDITION OF CAM FOLLOWER AND PUSH ROD Found ok.
CONDITION OF PISTON, PISTON RING AND PISTON PIN Piston and Piston ring got damage due to Piston ring area excess over.
CONDITION OF CYLINDER HEAD After testing the Cylinder head,we have found leakage from cylinder head water cap.
CONDITION OF VALVE, GUIDE, SHEET & SEAL Valve and Valve Guide excessive wornout.Also valve seat pitting.
CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM Found ok.
CONDITION OF TIMING GEARS Found ok.
CONDITION OF LUBRICATING PUMP Lubricating pump Internal & External rotor got scoring,need to replace.
CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING Found ok.
CONDITION OF SELF STARTER & ALTERNATOR Self stater Planetary Gear and Bearing got damage, need to replace.
CONDITION OF WATER PUMP AND THERMOSTAT Water pump impeller blade got broken, need to replace.
CONDITION OF OIL COOLER Found ok.
CONDITION OF REGULATOR VALVE AND SAFETY VALVE Found ok.
CONDITION OF OTHER ACCESSORIES LIKE A.C COMPRESSOR,AIR

COMPRESSOR, FAN & HUB Found ok.
CONDITION OF ENGINE HARNESS & ECU Engine harness got burnt .
STATUS OF FUEL INJECTION PUMP & INJECTORS 1 nos Fuel injector body found crack need to replace.
NATURE OF ASPRIATION
CONDITION OF TURBOCHARGER Found ok.
CONDITION OF AIR CLEANER NA

CONDITION OF RADIATOR & INERCOOLER Radiator need to clean and check .
CONDITION OF DAMPER PLATE NA
CONDITION OF PRESSURE PLATE & CLUTCH PLATE NA
TO BE TESTED
Crank shaft ,Connecting rod tested to Asansol Engineering ,and Cylinder block and cylinder head and
Cylinder block tested at our CWS.
TO BE ADJUSTED
After testing the Cylinder head,we have found leakage from cylinder head water cap. And Crank shaft main and bid-
SPECIAL NOTE ON TEST RESULT,CALIBRATION & ADJUSTMENT end jurnal area excess wornout.So Crank shaft need to under size 0.25mm.
It has come to CWS for 1st time.As per our primary observation,the Engine got pertially effected by
REMARKS
fire.Engine harness and some external parts damaged on fire.
Present repair cost will be intimated by our
purchase team
Signature of CWS SM Signature of Mechanic.

FIRST INSPECTION REPORT / DISMANTLE REPORT
DATE:- 23.04.19
RECEIVED FROM:-DLTG SITE ON DT.23.04.19
JOB NO:-644/19
COMPLAINTS FROM SITE:-
INITIAL OBSERVATION AT CWS ANAINST COMPLAIN:-
CONDITION OF INTAKE & EXHAUST SYSTEM
CONDITION OF ENGINE CYLINDER BLOCK
CONDITION OF CRANK SHAFT AND EXISTING SIZE
CONDITION OF CONNECTING RODS

CONDITION OF CAM SHAFT AND EXISTING SIZE
CONDITION OF CAM FOLLOWER AND PUSH ROD
CONDITION OF PISTON, PISTON RING AND PISTON PIN
CONDITION OF CYLINDER HEAD
CONDITION OF VALVE, GUIDE, SHEET & SEAL
CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM
CONDITION OF TIMING GEARS
CONDITION OF LUBRICATING PUMP
CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING
CONDITION OF SELF STARTER & ALTERNATOR
CONDITION OF WATER PUMP AND THERMOSTAT
CONDITION OF OIL COOLER
CONDITION OF REGULATOR VALVE AND SAFETY VALVE

COMPRESSOR, FAN & HUB
CONDITION OF ENGINE HARNESS & ECU
STATUS OF FUEL INJECTION PUMP & INJECTORS
NATURE OF ASPRIATION
CONDITION OF TURBOCHARGER
CONDITION OF AIR CLEANER

CONDITION OF RADIATOR & INERCOOLER
CONDITION OF DAMPER PLATE
CONDITION OF PRESSURE PLATE & CLUTCH PLATE
TO BE TESTED
TO BE ADJUSTED
SPECIAL NOTE ON TEST RESULT,CALIBRATION & ADJUSTMENT
REMARKS
Signature of CWS SM
INSPECTION REPORT / DISMANTLE REPORT OF ENGINE ASSY
ENGINE MODEL:- 82.5 KVA ENGINE TYPE:-4R1040TA ENGINE SL NO-4H.3501/0700773
ENGINE MAKE:-KIRLOSKAR
APPLICABLE PLANT NO :- DG6B-KR-338 PROGRESSIVE HMR:-
FIR DONE BY:-MR.M.GHOSH
Engine oil mixed with coolant .
Cylinder Head water cap leakage.
Exhaust and Intake mounting bolt got broken. and EGR valve proper not working
Found ok.
Crank shaft main and bid-end jurnal area excess wornout.So Crank shaft need to under size 0.25mm
Found ok.
Cam shaft bush excess wornout,need to replace.But Cam shaft found ok.
Found ok.
Piston and Piston ring got damage due to Piston ring area excess over.
After testing the Cylinder head,we have found leakage from cylinder head water cap.
Valve and Valve Guide excessive wornout.Also valve seat pitting.
Found ok.
Found ok.
Lubricating pump Internal & External rotor got scoring,need to replace.
Found ok.
Self stater Planetary Gear and Bearing got damage, need to replace.
Water pump impeller blade got broken, need to replace.
Found ok.
Found ok.
Found ok.
Engine harness got burnt .
1 nos Fuel injector body found crack need to replace.

Found ok.
NA
Radiator need to clean and check .
NA
NA
Crank shaft ,Connecting rod tested to Asansol Engineering ,and Cylinder block and cylinder head an
Cylinder block tested at our CWS.
After testing the Cylinder head,we have found leakage from cylinder head water cap. And Crank shaft main and b
end jurnal area excess wornout.So Crank shaft need to under size 0.25mm.
It has come to CWS for 1st time.As per our primary observation,the Engine got pertially effected b
fire.Engine harness and some external parts damaged on fire.
Present repair cost will be intimated by our
purchase team
Signature of Mechanic.
FIRST INSPECTION REPORT / DISMENTAL REPORT OF ENGINE ASSY
DATE:- 15.05.19 ENGINE MODEL:-B6D125-1 ENGINE SL NO:- 9301130599 ENGINE MAKE: - BEML
RECEIVED FROM:-ICML SITE ON DT-06.05.19 APPLICABLE MACHINE:-BD-65 PLANT NO:-BD-536 PROGRESSIVE HMR: - 19766.93 hours
JOB NO:-667/19 FIR DONE BY:- Mr.A Roy, K.Vishwakarma & Mr.Milan Ghosh
COMPLAINTS FROM SITE:- Coolant mixed with Engine oil & Coolant leakage from Cylinder Head gasket.
INITIAL OBSERVATION AT CWS ANAINST COMPLAIN:- Crank shaft excess wornout around thrust bearing area and Cylinder head (No# 04) found cracked around injector
sleeve area.
Mr.K.VISHWAKARMA mr.k.vishwakarma
CONDITION OF INTAKE & EXHAUST SYSTEM OK
CONDITION OF ENGINE CYLINDER BLOCK To be Check mr.k.vishwakarma
CONDITION OF CRANK SHAFT AND EXISTING SIZE To be Check
CONDITION OF CONNECTING RODS To be Check
CONDITION OF CAM SHAFT AND EXISTING SIZE To be Check

CONDITION OF CAM FOLLOWER AND PUSH ROD OK
CONDITION OF PISTON, PISTON RING AND PISTON PIN Piston ring groove and piston ring gap found above clearance limit.
CONDITION OF CYLINDER HEAD 1 No cylinder head found cracked .
CONDITION OF VALVE, GUIDE, SEAT & SEAL Cylinder head Valve,valve seat excess pitted and valve Guide excess play.
CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM OK
CONDITION OF TIMING GEARS OK
CONDITION OF LUBRICATING PUMP Lubricating pump housing got wornuot and scoring mark found in gear.
CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING Ring Gear teeth found broken as it has hitted the idler gear shaft and removed the surface metal due to
Excessive end play need to Replace Ring Gear & Idler gear shaft & bushing .
CONDITION OF SELF STARTER & ALTERNATOR To be Check
CONDITION OF WATER PUMP AND THERMOSTAT Need to Replace
CONDITION OF OIL COOLER To be Check and found ok.
CONDITION OF REGULATOR VALVE AND SAFETY VALVE To be Check and found ok.
CONDITION OF OTHER ACCESSORIES LIKE A.C COMPRESSOR,AIR Fan Hub Found ok.
CONDITION OF ENGINE HARNESS & ECU NA
STATUS OF FUEL INJECTION PUMP & INJECTORS To be calibrate.
CONDITION OF TURBOCHARGER NA
CONDITION OF AIR CLEANER Found ok.
CONDITION OF RADIATOR & INERCOOLER Not received.
CONDITION OF DAMPER PLATE NA
Cylinder Block ,Crankshaft ,camshaft & Con-Rod sent to Esdee Electromill Pvt. Ltd,Kolkata for checking and
TO BE TESTED testing purpose..
TO BE ADJUSTED FIP,Injector.
SPECIAL NOTE ON TEST RESULT,CALIBRATION & ADJUSTMENT MainBearing, Con-Rod Bearing & Thrust Size to be intimated shortly after necessary checking.
Previously one time repaired at our Cws on dt-23.07.15.Already we had spent for repairing
REMARKS
the same of cost Rs. 2,06,581.8/- & Total Clocked-13694 hours.
Present repair cost will be
intimated by our purchase team
Signature of CWS SM Signature of K.vishwakarma Signature of Mechanic.

DATE:- 15.05.19 ENGINE MODEL :-6D125 -2 ENGINE SL NO-105762 ENGINE MAKE:-Komatsu
RECEIVED FROM:-RCML SITE ON DT- 23.04.19 APPLICABLE MACHINE :- Komatsu Dozer D-65E PLANT NO-DZ-025 PROGRESSIVE HMR:- 25571.17 Hrs
JOB NO:-649/19 FIR DONE BY:- Mr.A.Roy ,K.Vishwakarma & Mr.Milan Ghosh
COMPLAINTS FROM SITE:- Head Gasket Damage & Overheating.
INITIAL OBSERVATION AT CWS ANAINST COMPLAIN:- Crank shaft excess wornout around thrust bearing area & Head Gasket found Damage.
CONDITION OF INTAKE & EXHAUST SYSTEM OK
CONDITION OF ENGINE CYLINDER BLOCK Need to Check
CONDITION OF CRANK SHAFT AND EXISTING SIZE Need to Check
CONDITION OF CONNECTING RODS Need to Check
CONDITION OF CAM SHAFT AND EXISTING SIZE Need to Check
CONDITION OF CAM FOLLOWER AND PUSH ROD 2no push rod found bend.
CONDITION OF PISTON, PISTON RING AND PISTON PIN Piston ring groove and piston ring gap found above clearance limit.
CONDITION OF CYLINDER HEAD OK
CONDITION OF VALVE, GUIDE, SHEET & SEAL Cylinder head Valve,valve seat excess pitted and valve Guide excess play.
CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM 2 no Cross head found pitting Mark.
CONDITION OF TIMING GEARS OK
CONDITION OF LUBRICATING PUMP Lubricating pump housing got wornuot and scoring mark found in gear.
CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING Fly wheel ring teeth excess wear.
CONDITION OF SELF STARTER & ALTERNATOR Repaired done at CWS
CONDITION OF WATER PUMP AND THERMOSTAT Need to Replace
CONDITION OF OIL COOLER Need to Check and found ok.
CONDITION OF REGULATOR VALVE AND SAFETY VALVE Need to Check and found ok.

COMPRESSOR, FAN & HUB Fan hub found ok.
CONDITION OF ENGINE HARNESS & ECU NA
STATUS OF FUEL INJECTION PUMP & INJECTORS To be calibrate.
CONDITION OF TURBOCHARGER NA
CONDITION OF AIR CLEANER Ok

CONDITION OF RADIATOR & INERCOOLER Not received.
CONDITION OF DAMPER PLATE Damper Plate spring found broken need to replace.
TO BE TESTED Cylinder Block, Crankshaft, Camshaft ,Con-Rod sent to Esdee Electromill Pvt. Ltd,Kolkata for checking and testing purp
TO BE ADJUSTED FIP,Injector
SPECIAL NOTE ON TEST RESULT,CALIBRATION & ADJUSTMENT MainBearing, Con-Rod Bearing & Thrust Size to be intimated shortly after necessary checking.
This engine RC Purchase has been done .& Total Clocked- 13647 hours.
REMARKS Present repair cost will be
Signature of CWS SM Signature of K.vishwakarma Signature of Mechanic.

FIRST INSPECTION REPORT / DISMENTAL REPORT O
DATE:- 28.09.19
RECEIVED FROM:-A.Pali on dt-01.10.19
JOB NO:-1058/19
INITIAL OBSERVATION AT CWS AGAINST COMPLAIN:-
CONDITION OF VALVE, GUIDE, SHEET & SEAL

TO BE TESTED
TO BE ADJUSTED
REMARKS
Sandeep Kr. Nikhil(Manager,CWS)

NSPECTION REPORT / DISMENTAL REPORT OF ENGINE ASSY
ENGINE MODEL :- EA-10 ENGINE SL NO- D3.9615/1300438 ENGINE MAKE:-Kirloskar
APPLICABLE MACHINE:-Water Pump PLANT NO-LT-615 PROGRESSIVE HMR:-12976 hours
FIR DONE BY:- Mr.Sandeep Nikhil & Mr.Milan Ghosh
Engine Blow Bye.
Piston Oil ring Found broken & Tappet finger lock clip broken.
ok
Found ok
Need to Check.
Found ok.
Found ok.
Found ok.
Scuffing found in Liner ,Piston and Rings.
Need to Check.
Need to Check.
Rocker lever bush,Shaft found worn out.Need to Replace.
Found ok.
Excess Play in gear.
Found ok.
Found ok.
NA
NA
NA
NA
NA
To be test.
NA
Not received.
NA
NA
NA
Injector & Pump to be test.
Crankshaft & Con-rod to be checked.
The said Engine assy was previously repaired at cws on dt-20.06.2016 and Repairing cost Rs.
26092/-with vide job no:-580/16.Repaired life obtained:-12976 hours
Present repair
cost will be intimated by our purchase team
Signature of Mechanic.
c
DATE:- 17.04.21
RECEIVED FROM:-ICML SITE ON DT-08.04.21
JOB NO:-3092/21


CONDITION OF VALVE, GUIDE, SEAT & SEAL

TO BE TESTED
TO BE ADJUSTED
REMARKS
Signature of Incharge
c
ENGINE MODEL:-B6D125-1 ENGINE SL NO:- 9301130703 ENGINE MAKE: - BEML
APPLICABLE MACHINE:-BD-65 PLANT NO:-DZ-00721 PROGRESSIVE HMR: - 12790 hours
FIR DONE BY:- Mr. K.Vishwakarma & Mr.Sandeep Kr. Nikhil
Water in Sump.
Injector Sleeve of Cylinder Head No# -02 Found Puncture.
Dust Entry Found in Intake system and Exhaust System found Ok.
Found ok.
Found ok.
Found ok.
Found ok.
Found ok.
Piston Ring Excess worn out ,but Piston is ok.
1 No cylinder head Injector Sleeve found puncture.
Cylinder head Valve,valve seat excess pitted and valve Guide excess play.
Found ok.
Found ok.
Found ok.
Found ok.
To be Check
Found ok.
Found ok.
Found ok.
Fan Hub Found ok.

NA
Found ok.
NA
Found ok.
Not received.
NA
NA
NR
NR
NR
The said Engine assy had not undergone any repair and came 1st time in cws and obtained
the life-12790 hrs.
Present repair cost will be intimated by our purchase team
Signature of K.vishwakarma
c
DATE:- 26.08.21
RECEIVED FROM:-ICML SITE ON DT-19.08.21
JOB NO:-3999/21



TO BE TESTED
TO BE ADJUSTED
REMARKS
c
ENGINE MODEL:-B6D125-1 ENGINE SL NO:- 9301130259 ENGINE MAKE: - BEML
APPLICABLE MACHINE:-BD-65 PLANT NO:-DZ-00536 LIFE OBTAINED: - 5592.20hours
FIR DONE BY:- Mr. K.Vishwakarma & Mr.Sandeep Kr. Nikhil
Engine having Excess Endplay.
1)Engine Cylinder Block damaged 2)Crankshaft excess worn out at oil fillet area.
Found ok.
Excess worn out in its main bearing seating area,hence it has rejected.
Crank oil fillet area excess worn out,hence it has rejected.
Need to check at Asansol Engg.works.
Found ok.
Found ok.
Piston and its Ring Excess worn out ,hence piston assy.need to replace.
Found ok.
Cylinder head Valve,valve seat excess pitted and valve Guide excess play.
Found ok.
Found ok.
Need to replace.
Found ok.
To be Check at cws.
Need to replace.
To be Check at cws.
Found ok.
Fan Hub Found ok.

NA
Found ok.
NA
Found ok.
Not received.
NA
NA
NR
NR
NR
The said Engine assy had repair on dated-04.05.19 vide job no-376/18 and obtained the
life-5592.20 hrs.
Present repair cost will be intimated by our purchase team
Signature of K.vishwakarma
FIRST INSPECTION REPORT / DISMENTAL REPORT OF E
DATE:- 24.06.22
RECEIVED FROM:- DSTPS SITE ON DT-09.12.21
JOB NO:-6433/22


CONDITION OF OTHER ACCESSORIES LIKE A.C

COMPRESSOR,AIR COMPRESSOR, FAN & HUB

TO BE TESTED
REMARKS
ON REPORT / DISMENTAL REPORT OF ENGINE ASSY
ENGINE MODEL:-6D125 ENGINE SL NO:-105612
APPLICABLE MACHINE:-Dozer D 65 PLANT NO:-DZ-00269
FIR DONE BY:- Mr.Kamalesh Vishwakarma & Mr.Sandeep Kr. Nikhil
No complaint as the dozer was shifted to CWS for Undercarriage work
After Dismantled the Engine here at CWS, Found the following :

1. Found excess crank Endplay & during dismantling thrust washer found in oil sump.
2. Crankshaft was worn out. Hence it needs to be replaced.
Found ok.
Cam bush need to replace.
Crankshaft rejected as it has worn out ,Need to replace .
Found ok only bush need to replace.
Found ok.
found ok.
Piston and Piston Ring Excess worn out ,needs to replace piston,piston Ring and Gudgeon .
Found ok.
Need to Replace.
Found ok.
Found ok.
Found ok.
Flywheel Ring need to replace.
Self starter has cannibalized for DZ-0028 and Alt. need to check at cws.
Water Pump ok,only Thermostat need to be replace.
Need to check at cws.
Found ok.
Found ok.
NA.
Found ok.
NA.
Need to replace.
Need to check and clean at cws.
The said Engine assy has obtained the life-4381hrs and repair cost was-Rs.122125
/- Present
repair cost will be intimated by our purchase team
Signature of Milan Ghosh

DATE:- 22.10.22 ENGINE MODEL:-D 13F ENGINE SL NO:- 476394
RECEIVED FROM:- RCML on Dated-07.09.22 APPLICABLE MACHINE:-Excavator PLANT NO:-Ex-00629
JOB NO:-7255/22 FIR DONE BY:-Kamalesh Viswakarma,Mr.Sandeep Kr. Nikhil
COMPLAINTS FROM SITE:- Engine Burnt Out.

1. CYLINDER LINER & PISTON EXCESS WORNOUT .
2. CONNECTING ROD BUSH WORN OUT.MAIN BEARING AND CONNECTING
INITIAL OBSERVATION AT CWS ANAINST COMPLAIN:- ROD BEARING ARE DAMAGE 3.All
peripheral items were burnt out.
CONDITION OF INTAKE & EXHAUST SYSTEM Found ok.

CONDITION OF ENGINE CYLINDER BLOCK Cam bush need to replace.
CONDITION OF CRANK SHAFT AND EXISTING SIZE Crankshaft need to Grind by 10 size at Asansol Engg.works.
CONDITION OF CONNECTING RODS Need to check at Asansol Engg work and Bush Need to Repalce.
CONDITION OF CAM SHAFT AND EXISTING SIZE Found ok.
CONDITION OF CAM FOLLOWER AND PUSH ROD found ok.
Piston and Piston Ring Excess worn out ,needs to replace piston,piston Ring
and Gudgeon .
CONDITION OF CYLINDER HEAD Found ok.
CONDITION OF VALVE, GUIDE, SEAT & SEAL Need to Replace.
CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM Found ok.
CONDITION OF TIMING GEARS Found ok.
CONDITION OF LUBRICATING PUMP Need to Replace.
CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING Flywheel Ring need to replace.
Alternator Burnt out,Self satrter regulater and safety relay burnt out,need to
CONDITION OF SELF STARTER & ALTERNATOR check at cws.
CONDITION OF WATER PUMP AND THERMOSTAT Need to replace.
CONDITION OF OIL COOLER need to check.
CONDITION OF REGULATOR VALVE AND SAFETY VALVE Found ok.
COMPRESSOR,AIR COMPRESSOR, FAN & HUB Found ok.
CONDITION OF ENGINE HARNESS & ECU Burnt out,need to replace.

STATUS OF FUEL INJECTION PUMP & INJECTORS Injectors are burnt out ,hence needs to replace.
CONDITION OF TURBOCHARGER Found ok.
CONDITION OF AIR CLEANER Need to replace.
CONDITION OF RADIATOR & INERCOOLER Need to check.
TO BE TESTED Crankshaft and Con-rod need to check at Asansol Engg.works.
The said Engine assy .has burnt out . Life Obtained-28182 hrs .
REMARKS Present repair cost will be
Signature of Sandeep Kumar Nikhil Kamlesh Vishwakarma

DATE:-04.11.22
RECEIVED FROM:- KTPH on Dated-
JOB NO:-7255/22




TO BE TESTED
REMARKS
Signature of Sandeep Kumar Nikhil

ENGINE MODEL:-D 13F ENGINE SL NO:- 476394
APPLICABLE MACHINE:-Excavator PLANT NO:-Ex-00629
FIR DONE BY:-Kamalesh Viswakarma,Mr.Sandeep Kr. Nikhil
Engine Burnt Out.

1. CYLINDER LINER & PISTON EXCESS WORNOUT .
2. CONNECTING ROD BUSH WORN OUT.MAIN BEARING AND CONNECTING
ROD BEARING ARE DAMAGE 3.All
peripheral items were burnt out.
Found ok.
Cam bush need to replace.
Crankshaft need to Grind by 10 size at Asansol Engg.works.
Need to check at Asansol Engg work and Bush Need to Repalce.

Found ok.
found ok.
Piston and Piston Ring Excess worn out ,needs to replace piston,piston Ring
and Gudgeon .
Found ok.
Need to Replace.
Found ok.
Found ok.
Need to Replace.
Alternator Burnt out,Self satrter regulater and safety relay burnt out,need to
check at cws.
Need to replace.
need to check.
Found ok.
Found ok.
Burnt out,need to replace.

Injectors are burnt out ,hence needs to replace.
Found ok.
Need to replace.
Need to check.
Crankshaft and Con-rod need to check at Asansol Engg.works.
The said Engine assy .has burnt out . Life Obtained-28182 hrs .
Present repair cost will be
Kamlesh Vishwakarma
DATE:-05.11.22
RECEIVED FROM:- ICML on Dated-01.11.22
JOB NO:-7304/22




TO BE TESTED
REMARKS

ENGINE MODEL:-4R1040T ENGINE SL NO:- 4H34177R130040
APPLICABLE MACHINE:-Water Pump PLANT NO:-DE-00419
FIR DONE BY:-Mr.Milan Ghosh & Mr.Sandeep Kr. Nikhil
Overheating and Excess black smoke problem .

1. Turbocharger Compressor Blade broken and its metal Damaged the
Cyl.Head valve seats.
2. Rocker Assy. 01 no found Damaged .
Intake ok.Exhaust Manifold Damaged.

Found ok.
As it and Found Ok.
As it and Found Ok.

Found ok.
found ok.
only Piston Rings need to be Replace.
Found ok.
Need to Replace.
Rocker Assy. 01 no found Damaged .
Found ok.
Found ok.
Found ok.
Found ok.
Found ok.
Found ok.
Found ok.
Found ok.
Found ok.
Turbocharger Compressor Blade broken ,hence Turbocharger need to be
repalce .
Need to replace.
Radiator Fins fully damaged ,Hence Radiator Needs to be Repalce along with
mounting Rubber.
No such Sub-assembly is needed for testing.
. Present repair
cost will be intimated by our purchase team
Milan Ghosh
DATE:-01.12.22
RECEIVED FROM:- RCML on Dated-30.11.22
JOB NO:-7584/22



REMARKS

CTION REPORT / DISMENTAL REPORT OF ENGINE ASSY
ENGINE MODEL:-D13 ENGINE SL NO:- 544904
APPLICABLE MACHINE:-Volvo Tipper PLANT NO:-TP-00749
FIR DONE BY:- Mr.Sandeep Kr. Nikhil& Mr. Bipin Pandey
Coolant level gradually low & air bubbles coming into the coolant tank
After Dismantled the EngineUpto Head) here at CWS, Found the following :
1). Cylinder head is cracked ,so it needs to be replaced.
2)Turbocharger having excess radial play,hence it need to be replaced.
Found ok.
As it.
As it.
As it .
As it only camshaft bearing need to replace.
As it .
Need to Replace.
Need to Replace as it has got cracked.
Need to Replace.
As it .
As it .
Need to Replace.
As it .
As it .
Need to Replace.
As it .
As it .
As it .
Injector Harness need to repalce as it got damaged.

As it.
Turbocharger having excess radial play,hence it need to be replaced.
Not received ,will be fit in Tipper.
Not Received .
The said engine is dismantling 1st time at cws and life obtained-25803 hrs.
. Present repair cost will be
Bipin Pandey

Fir Engine TP 00749

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FIRST INSPECTION REPORT / DISMANTLE REPORT OF ENGINE ASSY

ENGINE MODEL:- BF6M1013FC ENGINE SL NO-60170184

RECEIVED FROM:-RCML SITE ON DT.15.04.19 APPLICABLE MACHINE :- LDP29D-SD-816 PROGRESSIVE HMR:-12562.07

JOB NO:-618/19 FIR DONE BY:-MR.M.GHOSH

COMPLAINTS FROM SITE:- Engine oil mixed with coolant .

CONDITION OF CONNECTING RODS Found ok.

CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING Found ok.

CONDITION OF OIL COOLER Found ok.

CONDITION OF REGULATOR VALVE AND SAFETY VALVE Found ok.

CONDITION OF OTHER ACCESSORIES LIKE A.C COMPRESSOR,AIR

CONDITION OF ENGINE HARNESS & ECU Engine harness got burnt .

CONDITION OF TURBOCHARGER Found ok.

CONDITION OF AIR CLEANER NA

Signature of CWS SM Signature of Mechanic.

CONDITION OF CRANK SHAFT AND EXISTING SIZE

CONDITION OF CONNECTING RODS

CONDITION OF LUBRICATING PUMP

CONDITION OF FLYWHEEL RING AND FLYWHEEL HOUSING

CONDITION OF SELF STARTER & ALTERNATOR

CONDITION OF WATER PUMP AND THERMOSTAT

CONDITION OF OIL COOLER

CONDITION OF REGULATOR VALVE AND SAFETY VALVE

CONDITION OF OTHER ACCESSORIES LIKE A.C COMPRESSOR,AIR

CONDITION OF ENGINE HARNESS & ECU

STATUS OF FUEL INJECTION PUMP & INJECTORS

CONDITION OF AIR CLEANER

SPECIAL NOTE ON TEST RESULT,CALIBRATION & ADJUSTMENT

Water pump impeller blade got broken, need to replace.

Engine harness got burnt .

1 nos Fuel injector body found crack need to replace.

CONDITION OF CONNECTING RODS To be Check

CONDITION OF CAM SHAFT AND EXISTING SIZE To be Check

CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM OK

CONDITION OF TIMING GEARS OK

CONDITION OF SELF STARTER & ALTERNATOR To be Check

CONDITION OF WATER PUMP AND THERMOSTAT Need to Replace

CONDITION OF OIL COOLER To be Check and found ok.

STATUS OF FUEL INJECTION PUMP & INJECTORS To be calibrate.

CONDITION OF AIR CLEANER Found ok.

CONDITION OF RADIATOR & INERCOOLER Not received.

CONDITION OF DAMPER PLATE NA

CONDITION OF PRESSURE PLATE & CLUTCH PLATE NA

Signature of CWS SM Signature of K.vishwakarma Signature of Mechanic.

COMPLAINTS FROM SITE:- Head Gasket Damage & Overheating.

CONDITION OF INTAKE & EXHAUST SYSTEM OK

CONDITION OF ENGINE CYLINDER BLOCK Need to Check

CONDITION OF CRANK SHAFT AND EXISTING SIZE Need to Check

CONDITION OF CONNECTING RODS Need to Check

CONDITION OF CAM SHAFT AND EXISTING SIZE Need to Check

CONDITION OF CYLINDER HEAD OK

CONDITION OF CROSSHEAD/ROCKER/ROCKER ARM 2 no Cross head found pitting Mark.

CONDITION OF TIMING GEARS OK

CONDITION OF SELF STARTER & ALTERNATOR Repaired done at CWS

CONDITION OF WATER PUMP AND THERMOSTAT Need to Replace

CONDITION OF OIL COOLER Need to Check and found ok.

CONDITION OF OTHER ACCESSORIES LIKE A.C COMPRESSOR,AIR

CONDITION OF ENGINE HARNESS & ECU NA

STATUS OF FUEL INJECTION PUMP & INJECTORS To be calibrate.

CONDITION OF AIR CLEANER Ok

CONDITION OF PRESSURE PLATE & CLUTCH PLATE NA

Signature of CWS SM Signature of K.vishwakarma Signature of Mechanic.

RECEIVED FROM:-A.Pali on dt-01.10.19