Engineering Tech NVQ

AUEC2-005 Hand Fitting

Centering Tool-Alloy parts
Student name……………………………. Date…………….

Example

This Job-pack covers multiply unit performance and skills criteria

Complete in full the Phase Test Document for the Alloy Parts. Ensure your name & date are
on the title page. Expand the writing boxes as required. Upload to OneFile Template -Hand
Fitting Alloy Parts for marking & provide an image of your workpiece with you name clearly
marked on it.

Performance (P) and Skills (S) Criteria

Unit 005 Criteria RED, Unit 001 Criteria BLUE, Unit 002 GREEN, Unit 003 PURPLE

Criteria-P1, P2, P1, P2, P1, P2, P1- Explain how you work safely at all times during turning
operations, what legislation you are required to adhere to, including Environmental and
what behaviours you should demonstrate that the college & your company would expect in
relation to/with your job role.

P4- Explain where will you obtain the tools, material & equipment you need to complete the
Tasks. How will you ensure you have everything & that all equipment functions as it
should?

S2 (2.1), S7 (7.2)- What material type & forms (i.e square, bar etc) are the parts made from
and how have you checked?

P3, S1(1.1), S1(1.2), S1(1.1,1.2,1.3), S4(4.1,4.2,4.3) - Under COSHH, PPE, Control of Vibration
at Work & other Safety Legislation, what precautions are you taking before, during and
after turning operations? Where is this information found?

S1 (1.3,1.4,1.5), S4(4.1) What safety checks are you performing in the area of activity, on
equipment used & what action would you take in the event of finding an issue, and how are
you checking measuring equipment is calibrated and in date?
P5 What actions are you taking to ensure that the work area is prepared for the engineering
activity?
 Job planning sheet (Must be done before starting)
Criteria- P3, P4, S3(3.1-3.8), S4(4.4,4.5,4.6)- In the Table below, plan your Alloy Parts. Include the Actions you need to take to enable
you to complete this Task such as where you obtain the material and how to check it, suitable tools & equipment, (inspection,
workholding & cutting tools, all documents) and checks for safety & the Timescale for completion. Use page 2 if you need it.
Remember it is NOT an operations sheet.

Op no: What needs to be done What do you need to do it

E.g. Locate correct material for the job to enable me to make it Rule, Vernier, Stores Technician to help identify what material I need
1 to the correct specification

5
 Job planning sheet page2

Op no: What needs to be done What do you need to do it

6

10

S4(4.5, 4.7)-Who do you see to gain authorisation to begin the Hand Fitting operations and to check that you have understood the
tasks?
 Operation procedure sheet.
Criteria- P3, P5, P6, P8, S1 (1.2), S3 (3.1-3.6,3.8), S4 (4.1-4.7), S5 (5.1, 5.2,5.3), S6(6.1,6.2,6.3,6.7,6.8,6.9,6.10,6.11,6.13) S7 (7.2),
S9(9.1,9.2,9.3,9.4,9.6,9.7,9.10,9.11,9.13), S3 (3.1,3.2,3.4), S4(4.4,4.6)

List the step by step operations to make the part. Include ALL: machinery, work holding types, tools, measuring equipment & Drilling
RPM
Op no: Operation description. Machinery Work Tools RPM Measuring
Holding equipment
10 Obtain material from stores.

20 Check material is suitable for the task Rule, Vernier,

Micrometre
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240 Deburr Component Hand file

250 Check for size and surface finish Surface Texture Blocks…

260 Hand in for inspection

Criteria P7- Show how you calculated your Drilling speeds (formulas and at least 2 examples)

FORMULA RPM EXAMPLES

 Self assessment
Inspection report

Criteria-P7, S8(8.1,8.2,8.4,8.5,8.7,8.8,8.98.10), S3(3.7)

Write in the table all the dimensioned features, your actual measured sizes and if they meet
specification

Drawing dimension Actual dimension Within tolerance

(Y/N)

E.g.: A

G
 Grinding a Twist Drill

Criteria-P5- Explain how you prepare for drill grinding activities, what safety legislation you
follow and what PPE is required to safely undertake the activities

P5- In the Space Below, insert pictures of you sharpening a Drill ready to use and correct
PPE to carry out the grinding activity
 REINSTATEMENT & CLEAN UP OF WORK AREA
Criteria- P9, S1 (1.6) S1(1.4) P7, S5(5.1-5.5) - Explain the process of cleaning down the
working area after completion of ALL hand fitting operations.
Detail the processes involved with a full clean up of your work area. Discuss machinery
clean up and isolation, completing & returning all tooling, equipment & paperwork to their
correct storage area, and swarf clean up and placement into suitable bins. (include
coolant/floor clean-up where necessary). Identifying damaged tooling/equipment

P8, P8, S6(6.1-6.9), P7- Describe at least 2 problems you experienced that you were able to
rectify by yourself during hand fitting activities (such as-Materials, timescales, quality,
tools/equipment, drawings, safety, work activities, people, job spec)

P8, P8, S6(6.1-6.9), P7- Describe at least 2 problem you experienced during hand fitting that
required you to ask for help (such as-Materials, timescales, quality, tools/equipment,
drawings, safety, work activities, people, job spec), and who it was you sought help from
and how they helped you.

P3- Explain how you maintain effective working relationships with colleagues, supervisors
and peers
 Drawing
Criteria S10(10.1-10.8) S4 (4.1, 4.2, 4.3, 4.4, 4.6, 4.8, 4.10,4.13), S3 (3.4, 3.10