Maintenance Manual Chapter 28 PC6

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PC-6

MAINTENANCE MANUAL

CHAPTER 28 - FUEL
LIST OF EFFECTIVE PAGES

Chapter Chapter
Section Section
Subject Pages Date Subject Pages Date
List of Effective 1 Jul 31/12 28-15-11 (Cont’d) 402 Jun 14/91
Pages 2 Jul 31/12 403 Jun 14/91

Table of Contents 1 May 14/10 28-15-12 401 Jun 14/91


2 May 14/10 402 Jun 14/91
3 May 14/10 403 Jun 14/91
4 May 14/10
28-15-13 401 Mar 14/98
28-00-00 1 Jul 31/12 402 Mar 14/98
2 Jul 31/12
3 Jul 31/12 28-15-14 401 Feb 28/10
4 Jul 31/12 402 Feb 28/10
5 Jul 31/12 403 Feb 28/10
6 Jul 31/12 404 Feb 28/10

201 Jun 14/91 28-20-00 501 Sep 30/07


202 Jun 14/91 502 Sep 30/07
503 Sep 30/07
28-10-00 601 Dec 14/91 504 Sep 30/07
602 Dec 14/91
28-20-03 401 Nov 30/03
801 Mar 14/95 402 Nov 30/03
802 Mar 14/95 403 Nov 30/03
803 Mar 14/95 404 Nov 30/03

28-10-11 401 Jun 30/09 601 Nov 30/03


402 Jun 30/09
403 Jun 30/09 28-21-11 401 Jun 14/91
404 Jun 30/09 402 Jun 14/91
403 Jun 14/91
28-15-00 1 Mar 14/95 404 Jun 14/91
2 Mar 14/95
3 Mar 14/95 28-21-12 401 Mar 14/98
4 Mar 14/95 402 Mar 14/98
403 Mar 14/98
CONFIG 1 701 Nov 30/08 404 Mar 14/98
702 Nov 30/08 405 Mar 14/98

CONFIG 2 701 Nov 30/08 701 Mar 14/95


702 Nov 30/08
703 Nov 30/08 28-22-11 401 Jun 14/91
704 Nov 30/08 402 Jun 14/91
403 Jun 14/91
28-15-11 401 Jun 14/91 404 Jun 14/91

Page 1
28-LEP Jul 31/12
PC-6
MAINTENANCE MANUAL

Chapter
Section
Subject Pages Date
28-23-11 401 Mar 14/98
402 Mar 14/98
403 Mar 14/98
404 Mar 14/98

28-23-12 401 Sep 30/07


402 Sep 30/07
403 Sep 30/07
404 Sep 30/07

28-23-13 401 Mar 14/98


402 Mar 14/98
403 Mar 14/98

28-25-11 401 Nov 30/08


CONFIG 1 402 Nov 30/08
403 Nov 30/08
404 Nov 30/08

CONFIG 2 401 Nov 30/08


402 Nov 30/08
403 Nov 30/08
404 Nov 30/08

28-40-00 501 Sep 30/07


502 Sep 30/07
503 Sep 30/07
504 Sep 30/07

28-41-11 401 Mar 14/98


402 Mar 14/98
403 Mar 14/98

28-41-12 401 Jun 14/91

Page 2
28-LEP Jul 31/12
PC-6
MAINTENANCE MANUAL

CHAPTER 28 - FUEL
TABLE OF CONTENTS

Chapter
Section
Subject Subject Page Effectivity

FUEL 28-00-00
Description and Operation 1 All
Maintenance Practices 201 All

FUEL TANK 28-10-00


Inspection / Check 601 All
Repair 801 All
INWARD VENT-VALVE FLOAT 28-10-11
Removal / Installation 401 All
UNDERWING FUEL SYSTEM 28-15-00
Description and Operation 1 Aircraft with u/w
fuel system
UNDERWING FUEL SYSTEM - 28-15-00
FUEL PUMP FILTER
Cleaning / Painting CONFIG 1 701 Aircraft with u/w
fuel system and
fuel transfer
pump P/N
968.84.30.301
or
968.84.30.307
Cleaning / Painting CONFIG 2 701 Aircraft with u/w
fuel system and
fuel transfer
pump P/N
115.55.06.443
UNDERWING TANK 28-15-11
Removal / Installation 401 Aircraft with u/w
fuel system
UNDERWING FUEL TANK PYLON 28-15-12
Removal / Installation 401 Aircraft with u/w
fuel system
UNDERWING TANK FILTER 28-15-13
Removal / Installation 401 Aircraft with u/w
fuel system

Page 1
28-TOC May 14/10
PC-6
MAINTENANCE MANUAL

Chapter
Section
Subject Subject Page Effectivity

UNDERWING FUEL-SYSTEM VENT-VALVE 28-15-14


FLOAT
Removal / Installation 401 Aircraft with u/w
fuel system
DISTRIBUTION 28-20-00
Adjustment / Test 501 All
ENGINE DRIVEN PUMP 28-20-03
Removal / Installation 401 All
Inspection / Check 601 All
FUEL FILTER ASSEMBLY 28-21-11
Removal / Installation 401 All
FUEL FILTER ELEMENT 28-21-12
Removal / Installation 401 All
Cleaning / Painting 701 Aircraft with SB
126 (Air maze
fuel filter)
FUEL SHUT-OFF VALVE 28-22-11
Removal / Installation 401 All
COLLECTOR TANK 28-23-11
Removal / Installation 401 All
AUXILIARY FUEL PUMP 28-23-12
Removal / Installation 401 All
WATER COLLECTOR TANK 28-23-13
Removal / Installation 401 All
FUEL TRANSFER PUMP 28-25-11
Removal / Installation CONFIG 1 401 Aircraft with u/w
fuel system and
fuel transfer
pump P/N
968.84.30.301
or
968.84.30.307
Removal / Installation CONFIG 2 401 Aircraft with u/w
fuel system and
fuel transfer
pump P/N
115.55.06.443

Page 2
28-TOC May 14/10
PC-6
MAINTENANCE MANUAL

Chapter
Section
Subject Subject Page Effectivity

INDICATING 28-40-00
Adjustment / Test 501 All
FUEL QUANTITY TRANSMITTER 28-41-11
Removal / Installation 401 All
FUEL QUANTITY INDICATOR 28-41-12
Removal / Installation 401 All

Page 3
28-TOC May 14/10
PC-6
MAINTENANCE MANUAL

INTENTIONALLY BLANK

Page 4
28-TOC May 14/10
PC-6
MAINTENANCE MANUAL

FUEL SYSTEM - DESCRIPTION AND OPERATION

1. General (Ref. Fig. 1 and 2)

Fuel is stored in integral fuel tanks in each wing. The tanks each have a capacity of approximately 85
US gallons (321 liters).

A fuel collector tank with an integral auxiliary fuel pump is installed in the fuselage. Fuel passes through
a fuel shut-off valve to the engine driven fuel pump.

Water in the fuel is allowed to drain to a water collector tank through lines installed at the lowest point in
each fuel tank and from a line in the bottom of the collector tank. A drain valve is installed in the bottom
of the tank.

2. Description (Ref. Fig. 1 and 2)

A. Main Tanks

The tanks are located in the area enclosed by main and auxiliary spars, and ribs 1 and 7A. Two
access panels and a filler port are located on the upper surface of each tank, and a float actuated
fuel quantity transmitter is mounted on the inboard rib of each tank.

The inboard section of each tank is vented through the same vent on top of the fuselage. The
outboard part of each tank is vented through a float vent valve. The valve closes when fuel
reaches the valve and opens when fuel is removed.

The tanks are connected to a fuel collector tank and a water collector tank.

B. Fuel Collector Tank

The fuel collector tank is installed in the rear fuselage and is connected to each fuel tank by a
separate pipe. A connection in the bottom of the tank is connected to the water collector tank.

An electrically powered auxiliary fuel pump is installed in the bottom of the tank.

A vent is installed in the top of the tank which attaches to a pipe which connects to the outward
vent system.

C. Water Collector Tank

The water collector tank is installed below the collector tank in the rear fuselage. A pipe carries
fuel from the lowest point of each tank, and also from the collector tank to let water collect in the
tank.

D. Auxiliary Fuel Pump

A 28V DC electrically operated fuel pump (booster pump) is installed in the collector tank. The
pump is operated when high flow rates of fuel are required. It also provides a back-up facility if
the engine driven pump fails.

The pump is controlled by the AUX F PUMP switch on the instrument panel. When the pump is
energized, the caption AUX F PUMP in the annunciator panel, comes on.

EFFECTIVITY: All

Page 1
28-00-00 Jul 31/12
PC-6
MAINTENANCE MANUAL

E. Shut-Off Valve

A shut-off valve is located in the engine feed line to the engine at the fireproof bulkhead. The
valve is manually operated from the cockpit and gives an isolation function for an emergency or,
for removing an engine compartment component without draining the fuel system.

F. Fuel Filter

An fuel filter is installed in the engine compartment before the engine driven fuel pump. The filter
removes solid contamination and is installed with a bypass relief valve.

G. Fuel Flow Transmitter

The fuel flow transmitter is installed between the fuel filter and the engine-driven fuel pump. It
supplies electrical signals which are in proportion to the rate of fuel flow. These signals are
transmitted to the signal conditioner.

The signal conditioner changes the frequency signals in to an analog output which is displayed
on the fuel flow indicator and the fuel used totalizer.

The fuel flow indicator displays fuel flow rate and the fuel used totalizer shows the total fuel used.
The totalizer can be reset to zero.

H. Engine Driven Fuel Pump

A low pressure fuel pump is installed on the engine to give a continuous supply of fuel to the high
pressure fuel pump which supplies the fuel control unit. The pump is a vane type with an integral
bypass to allow fuel flow through the pump if there is a failure.

I. Fuel Quantity Indicating System

The fuel quantity indicating system comprises: a float-operated fuel quantity transmitter, a fuel
quantity indicator, a fuel flow meter and a fuel used totalizer.

The fuel quantity transmitter is mounted on the inboard bulkhead of each wing tank.

The fuel quantity indicator, fuel flow meter and the fuel used totalizer are located on the right side
of the instrument panel.

J. Vent System

A modified vent system is installed on the collector tank. A vent line is added between the
outward vent system and the top of the collector tank to let the collector tank fill after prolonged
flight in extreme nose up or down attitudes.

3. Operation (Ref. Fig. 1 and 2)

Fuel is supplied from forward and rear outlets in each tank to make sure there is a continuous supply of
fuel flows at all aircraft attitudes.

Fuel is supplied from the rear outlet in each tank to the fuel collector tank. The front outlets in each tank
supply fuel through the water collector tank to the fuel collector tank.

The position of the two integral fuel tanks gives gravity fuel flow through the collector tank to the engine.
A vent installed in the top of the collector tank, lets the tank fill quickly after prolonged flight at extreme

EFFECTIVITY: All

Page 2
28-00-00 Jul 31/12
PC-6
MAINTENANCE MANUAL

nose up or down operation. Fuel flows from the auxiliary fuel pump in the collector tank and then
through the shut-off valve to a fuel filter.

The fuel filter has a bypass valve to let fuel flow if the filter becomes clogged. The increased pressure
opens the bypass valve and closes a switch to light up the F FILTER caution caption on the annunciator
panel.

Fuel pressure is sensed between the engine driven pump and the fuel control assembly high pressure
pump. Low fuel pressure is indicated when the FUEL PRESS caution caption illuminates on the
annunciator panel.

Fuel flow is measured by a flow transmitter installed downstream of the fuel filter. Signals from the
transmitter drive the fuel flow indicator and the fuel used totalizer positioned on the instrument panel.

The low pressure engine driven fuel pump supplies fuel to the high pressure fuel pump in the engine
fuel system.

EFFECTIVITY: All

Page 3
28-00-00 Jul 31/12
PC-6
MAINTENANCE MANUAL

INWARD VENT FILLER CAP OUTWARD VENT CROSS VENT

FUEL QUANTITY
TRANSMITTERS

LH FUEL TANK RH FUEL TANK

L R

FUEL
COLLECTOR
FUEL QUANTITY TANK TANK
INDICATOR WATER DRAIN

AUXILIARY PUMP

WATER
COLLECTOR
TANK
AUXILIARY PUMP
SWITCH

DRAIN
SHUTOFF VALVE

ENGINE FIREWALL

PUMP ON LIGHT FILTER


BY-PASS VALVE
FUEL BLEED
RETURN LINE

FILTER BLOCKED
WARNING LIGHT

DRAIN

FUEL FLOW
INDICATOR

FUEL FLOW
TRANSMITTER
CHECK VALVE

FUEL USED ENGINE DRIVEN


TOTALIZER BY-PASS VALVE FUEL PUMP

LOW PRESSURE
WARNING LIGHT

LOW PRESSURE
6275

SWITCH ENGINE FUEL SYSTEM

Fuel System Schematic


Figure 1

EFFECTIVITY: All

Page 4
28-00-00 Jul 31/12
PC-6
MAINTENANCE MANUAL

FUEL QUANTITY
TRANSMITTER
SUPPLY LINES

FUEL
COLLECTOR
VENT LINE
TANK

OUTWARD VENT

AUXILIARY
FUEL PUMP
WATER DRAIN
LINES

FUEL FLOW WATER


TRANSMITTER COLLECTOR
TANK

DRAIN LINE

INWARD VENT

FILLER CAP
FUEL SYSTEM
VALVE CONTROL

FUEL BLEED
RETURN LINE

SHUTOFF VALVE

FUEL DRAIN
6276

Component Location
Figure 2

EFFECTIVITY: All

Page 5
28-00-00 Jul 31/12
PC-6
MAINTENANCE MANUAL

INTENTIONALLY BLANK

EFFECTIVITY: All

Page 6
28-00-00 Jul 31/12
PC-6
MAINTENANCE MANUAL

INWARD VENT-VALVE FLOAT - REMOVAL/INSTALLATION

1. General

This procedure gives the data to replace the float in the wing fuel-tank inward vent-valve. Two types of
float can be installed:

• Early vent-valves have a cork float and a disc


• Later vent-valves have a wood float.

It is recommended to install the later wood float in all vent-valves (and discard the disc).

2. Job Set Up Information

A. Expendable Parts

Part No. Description Remarks

115.55.06.361 Float Fig. 401, Item 5

B. Tools and Equipment

Part No. Description Remarks

- Blank Local supply

C. Consumable Materials (Ref. 20-31-00)

Material No. Description Remarks

P08-043 Loctite Grade 243

3. Procedures

A. Removal

(1) Remove the vent-valve (4) from the wing top surface.

(2) Put a blank in the hole in the wing top surface.

(3) Remove the plug (1) complete with the cap from the body of the vent valve (4).

NOTE: The plug (1) has two opposite holes. You can use a small peg spanner or put two
drills in the holes to turn it. Do not remove the cap from the plug.

(4) Remove and discard the float (5), or the float (3) and disc (2).

(5) Examine the parts of the vent-valve for damage and corrosion. Make sure the vent holes in
the cap are not blocked.

EFFECTIVITY:

Page 401
28-10-11 Jun 30/09
PC-6
MAINTENANCE MANUAL

B. Installation

(1) Put the new float (5) in the vent-valve (4).

(2) Apply loctite (Material No. P08-043) to the threads of the plug (1).

(3) Install the plug (1) in the vent-valve (4).

NOTE: The plug (1) has two opposite holes. You can use a small peg spanner or put two
drills in the holes to turn it.

(4) Remove the blank from the hole in the wing top surface.

(5) Install the vent-valve (4) in the wing top surface.

C. Close Up

(1) Make sure that the work area is clean and clear of tools and other items.

EFFECTIVITY:

Page 402
28-10-11 Jun 30/09
PC-6
MAINTENANCE MANUAL

1
2

A
5

TOP SURFACE OF WING


6705

Inward Vent-Valve Float - Removal / Installation


Figure 401

EFFECTIVITY:

Page 403
28-10-11 Jun 30/09
PC-6
MAINTENANCE MANUAL

INTENTIONALLY BLANK

EFFECTIVITY:

Page 404
28-10-11 Jun 30/09
PC-6
MAINTENANCE MANUAL

UNDERWING FUEL SYSTEM FUEL PUMP FILTER - CLEANING/PAINTING

1. Job Set Up Information

A. Tools and Equipment

Part No. Description Remarks

- Regulated air supply

B. Expendable Parts

Part No. Description Fig. Item No.

968.84.30.305 Filter (if required) -


968.84.30.306 Gasket -

WARNING: OBEY THE SAFETY PRECAUTIONS GIVEN IN 28-00-00, PAGE BLOCK 201, WHEN
YOU DO WORK ON THE FUEL SYSTEM.

2. Procedures

A. Job Set Up

(1) Open and install the safety clip to the circuit breaker:

EXT FUEL

(2) Remove the access panels LB7, LB9, RB7 and RB8.

B. Removal

(1) Remove the three bolts and the cover, gasket and filter.

C. Cleaning

WARNING: MAKE SURE YOUR HANDS ARE CLEAN BEFORE YOU CLEAN THE FUEL
FILTER. DO NOT USE COTTON CLOTH TO CLEAN THE FILTER. COTTON CAN
CAUSE FUEL FILTER CONTAMINATION.

(1) Use a regulated air supply from the inner surface of the fuel filter to remove unwanted
material.

(2) If the filter cannot be cleaned or is damaged - Reject the filter.

D. Installation

(1) Put the filter, new gasket and cover in position and install the three bolts.

E. Leak Test

(1) Close the circuit breaker EXT FUEL.

(2) Energize the aircraft electrical system (Ref. AMM 24-40-00, Page Block 1).

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 968.84.30.301 or CONFIG 1
968.84.30.307 Page 701
28-15-00 Nov 30/08
PC-6
MAINTENANCE MANUAL

(3) Set the NORMAL-EMERG switch to EMERG and check that the pump operates.

(4) Check the pump for leaks. No leaks are permitted.

(5) Set the NORMAL-EMERG switch to NORMAL.

(6) Remove the electrical power from the aircraft (Ref. AMM 24-40-00, Page Block 1).

F. Close Up

(1) Make sure that the work area is clean and clear of tools and other items.

(2) Install the access panels LB7, LB9, RB7 and RB8.

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 968.84.30.301 or CONFIG 1
968.84.30.307 Page 702
28-15-00 Nov 30/08
PC-6
MAINTENANCE MANUAL

UNDERWING-FUEL-SYSTEM FUEL-PUMP FILTER - CLEANING/PAINTING

1. Job Set Up Information

A. Tools and Equipment

Part No. Description Remarks

- Regulated air supply

B. Expendable Parts

Part No. Description Fig. Item No.

968.84.30.305 Filter (if required) Fig 701, Item 3


946.91.27.355 O-ring Fig 701, Item 5
968.84.30.309 O-ring Fig 701, Item 2

WARNING: OBEY THE SAFETY PRECAUTIONS GIVEN IN 28-00-00, PAGE BLOCK 201, WHEN
YOU DO WORK ON THE FUEL SYSTEM.

2. Procedures

A. Job Set Up

(1) Open and install the safety clip to the circuit breaker:

EXT FUEL

(2) Remove the access panels LB7, LB9, RB7 and RB8.

B. Removal (Ref. Fig. 701)

(1) Loosen the clamp (7) and disconnect the tube (8) from the elbow of the pump inlet.

(2) Remove the bolt (6), the bowl (4), the O-ring (2) and filter (3) from the pump (1).

WARNING: MAKE SURE YOUR HANDS ARE CLEAN BEFORE YOU CLEAN THE FILTER (3).
DO NOT USE COTTON CLOTH TO CLEAN THE FILTER. COTTON CAN
CONTAMINATE THE FILTER.

C. Cleaning

(1) Use a regulated air supply to blow through from the inside of the filter (3) to remove
unwanted material.

(2) If the filter (3) is damaged or cannot be cleaned, discard the filter and install a new one.

D. Installation (Ref. Fig. 701)

(1) Remove and discard the O-ring (5) from the bolt (6) and install a new O-ring (5).

(2) Put the filter (3), new O-ring (2) and bowl (4) in position and install the bolt (6).

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 115.55.06.443
 CONFIG 2
Page 701
28-15-00 Nov 30/08
PC-6
MAINTENANCE MANUAL

(3) Connect the tube (8) to the elbow of the pump oulet and tighten the clamp (7).

E. Leak Test

(1) Close the circuit breaker EXT FUEL.

(2) Energize the aircraft electrical system (Ref. AMM 24-40-00, Page Block 1).

(3) Set the NORMAL-EMERG switch to EMERG and check that the pump operates.

(4) Check the pump for leaks. No leaks are permitted.

(5) Set the NORMAL-EMERG switch to NORMAL.

(6) Remove the electrical power from the aircraft (Ref. AMM 24-40-00, Page Block 1).

F. Close Up

(1) Make sure that the work area is clean and clear of tools and other items.

(2) Install the access panels LB7, LB9, RB7 and RB8.

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 115.55.06.443 CONFIG 2
Page 702
28-15-00 Nov 30/08
PC-6
MAINTENANCE MANUAL

A 3

7
8

5
6689

Filter - Removal/Installation
Figure 701

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 115.55.06.443
 CONFIG 2
Page 703
28-15-00 Nov 30/08
PC-6
MAINTENANCE MANUAL

INTENTIONALLY BLANK

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 115.55.06.443 CONFIG 2
Page 704
28-15-00 Nov 30/08
PC-6
MAINTENANCE MANUAL

UNDERWING FUEL-SYSTEM VENT-VALVE FLOAT - REMOVAL/INSTALLATION

1. General

This procedure gives the data to replace the float in the underwing fuel system vent-valve. Two types of
float can be installed:

• Early vent-valves have a cork float and a disc


• Later vent-valves have a wood float.

It is recommended to install the later wood float in all vent-valves (and discard the disc).

2. Job Set Up Information

A. Expendable Parts

Part No. Description Remarks

115.55.06.361 Float Fig. 401, Item 7

B. Tools and Equipment

Part No. Description Remarks

- Blanks Local supply

3. Procedures

A. Removal

(1) Remove access panel LB12 or RB11 as applicable (Ref. 06-40-00, Page Block 1).

(2) Disconnect the vent pipe (1) from the adapter (2).

(3) Remove the vent valve (5) from the connector (6).

(4) Remove the plug (8) from the vent-valve (5).

(5) Remove and discard the float (7), or the float (4) and disc (3).

(6) If the vent-valve is not to be installed immediately, put blanks on the open pipe (1) and
connector (6).

(7) Examine the parts of the vent-valve for damage and corrosion. Make sure the vent hole in
the plug (8) is not blocked.

NOTE: It is only necessary to remove the adapter (2) from the plug (8) if the vent hole is
blocked and you must clean the plug (8).

B. Installation

(1) Put the new float (7) in the vent-valve (5).

(2) If necessary, install the adapter (2) in the plug (8).

EFFECTIVITY: Aircraft with underwing fuel system.

Page 401
28-15-14 Feb 28/10
PC-6
MAINTENANCE MANUAL

(3) Install the plug (8) in the vent-valve (5).

(4) If necessary, remove the blanks.

(5) Install the vent-valve (5) in the connector (6).

(6) Install the vent-pipe (1) on the adapter (2).

(7) Install access panel LB12 or RB11 as applicable (Ref. 06-40-00, Page Block 1).

C. Close Up

(1) Make sure that the work area is clean and clear of tools and other items.

EFFECTIVITY: Aircraft with underwing fuel system.

Page 402
28-15-14 Feb 28/10
PC-6
MAINTENANCE MANUAL

ACCESS
PANEL RB11

A
1

ACCESS PANEL LB12


3

8
4

6
6707

Vent-Valve Float - Removal / Installation


Figure 401

EFFECTIVITY: Aircraft with underwing fuel system.

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MAINTENANCE MANUAL

INTENTIONALLY BLANK

EFFECTIVITY: Aircraft with underwing fuel system.

Page 404
28-15-14 Feb 28/10
PC-6
MAINTENANCE MANUAL

FUEL TRANSFER PUMP - REMOVAL/INSTALLATION

1. General

This task gives the procedure to remove and install a fuel transfer pump P/N 968.84.30.301 or
968.84.30.307.

If you must replace a fuel transfer pump P/N 968.84.30.301 or 968.84.30.307 with a fuel transfer pump
P/N 115.55.06.443, refer to CONFIG 2.

2. Job Set Up Information

A. Tools and Equipment

Part No. Description Remarks


110.88.07.065 Safety clip Circuit breaker, hold open
- Blanking caps

B. Consumable Materials

Material No. Description Remarks


P04-017 Jointing compound
P09-044 Heat shrink sleeve

WARNING: OBEY THE SAFETY PRECAUTIONS GIVEN IN 28-00-00, PAGE BLOCK 201, WHEN
YOU DO WORK ON THE FUEL SYSTEM.

3. Procedure

A. Job Set Up

(1) Open and install the safety clip to the circuit breaker:

EXT FUEL

(2) Defuel the aircraft until the main tanks are less than three quarters full (Ref. 12-11-28,
Page Block 301).

(3) Remove the access panels LB7/LB9 or RB7/RB8.

B. Removal (Ref. Fig. 401)

(1) Remove the heat shrink sleeve and disconnect the electrical snap connector on the cable
(11).

(2) Loosen the clamp (9) and disconnect the inlet pipe (8).

(3) Loosen the clamp (2) and disconnect the outlet pipe (3).

(4) Remove the bolts (5), washers (6) and the bonding strap (7).

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 968.84.30.301 or CONFIG 1
968.84.30.307 Page 401
28-25-11 Nov 30/08
PC-6
MAINTENANCE MANUAL

(5) Remove the pump (4).

(6) Put blanking caps on all open connections.

C. Installation (Ref. Fig. 401)

NOTE: If you must replace a pump P/N 968.84.30.301 or 968.84.30.307 with a pump 
P/N 115.55.06.443, refer to CONFIG 2.

(1) Remove the blanking caps.

(2) If you install a new pump P/N 968.84.30.301 or 968.84.30.307:

(a) Make a record of the position of the two elbows (1) and (10).

(b) Remove the two elbows (1) and (10).

(c) Install the two elbows (1) and (10) in the new pump with jointing compound (Material
No. P04-017). Make sure that the elbows are in the same positions as recorded.

(3) Put the pump (4) in position and install the bonding strap (7), bolts (5) and washers (6).

(4) Connect the pump inlet pipe (8) and tighten the clamp (9).

(5) Connect the pump outlet pipe (3) and tighten the clamp (2).

(6) Put a heat shrink sleeve (Material No. P09-044) on the cable (11)

(7) Connect the electrical snap connector on the cable (11) and install the heat shrink sleeve.

D. Test

(1) Close the circuit breaker EXT FUEL.

(2) Refuel the aircraft (Ref. 12-11-28, Page Block 301).

(3) Energize the aircraft electrical system (Ref. AMM 24-40-00, Page Block 1).

(4) Set the NORMAL-EMERG switch to EMERG and check that the pump operates.

(5) Check the pump connections for leaks. No leaks are permitted.

(6) Set the NORMAL-EMERG switch to NORMAL.

(7) Remove the electrical power from the aircraft (Ref. AMM 24-40-00, Page Block 1).

E. Close Up

(1) Remove all tools and materials. Make sure the work areas are clean.

(2) Install the access panels LB7/LB9 or RB7/RB8.

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 968.84.30.301 or CONFIG 1
968.84.30.307 Page 402
28-25-11 Nov 30/08
PC-6
MAINTENANCE MANUAL

Fuel Transfer Pump - Removal/Installation


Figure 401

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 968.84.30.301 or CONFIG 1
968.84.30.307 Page 403
28-25-11 Nov 30/08
PC-6
MAINTENANCE MANUAL

INTENTIONALLY BLANK

EFFECTIVITY: Aircraft with underwing fuel system and


fuel transfer pump P/N 968.84.30.301 or CONFIG 1
968.84.30.307 Page 404
28-25-11 Nov 30/08
PC-6
MAINTENANCE MANUAL

FUEL TRANSFER PUMP - REMOVAL/INSTALLATION

1. General

This task gives the procedure to remove and install the fuel transfer pump P/N 115.55.06.443. It also
gives the steps required to replace a fuel transfer pump P/N 968.84.30.301 or 968.84.30.307 with a fuel
transfer pump P/N 115.55.06.443. To do this more parts are required. These are listed in the
Expendable Parts Table.

2. Job Set Up Information

A. Tools and Equipment

Part No. Description Remarks


110.88.07.065 Safety clip Circuit breaker, hold open
- Blanking caps

B. Consumable Materials (Ref. 20-31-00)

Material No. Description Remarks


P01-008 Solvent
P02-031 Absorbent paper
P09-001 Tape, PTFE Thread sealing
P09-014 Cable tie MS3367-1-9
P09-044 Heat shrink sleeve

C. Expendable Parts

Part No. Description Remarks

946.21.15.102 Elbow, 90 deg. Only required to replace a pump 


971.32.18.105 Retaining clip P/N 968.84.30.301 or 968.84.30.307
971.32.51.102 Cable tie with a pump P/N 115.55.06.443

WARNING: OBEY THE SAFETY PRECAUTIONS GIVEN IN 28-00-00, PAGE BLOCK 201, WHEN
YOU DO WORK ON THE FUEL SYSTEM.

3. Procedure

A. Job Set Up

(1) Open and install the safety clip to the circuit breaker:

EXT FUEL

(2) Defuel the aircraft until the main tanks are less than three quarters full (Ref. 12-11-28,
Page Block 301).

(3) Remove the access panels LB7/LB9 or RB7/RB8.

EFFECTIVITY: Aircraft with underwing fuel system and 


fuel transfer pump P/N 115.55.06.443 CONFIG 2
Page 401
28-25-11 Nov 30/08
PC-6
MAINTENANCE MANUAL

B. Replacement of a Pump P/N 968.84.30.301 or 968.84.30.307 with a Pump P/N 115.55.06.443

(1) Remove the pump and the elbows (1) and (10) (Ref. AMM 28-25-11, Page Block 401,
CONFIG 1).

NOTE: Keep one 90 degree elbow for the installation of the new fuel transfer pump.

(2) Put blanking caps on all open connections.

(3) Use the solvent (Material No. P01-008) and absorbent paper (Material No. P02-031) to
clean the kept 90 degree elbow for the installation.

C. Removal of a Pump P/N 115.55.06.443 (Ref. Fig. 401)

(1) Remove the heat shrink sleeve and disconnect the electrical snap connector on the cable
(14).

(2) Loosen the clamps (2) and (8) and disconnect the outlet pipe (3) and inlet pipe (9).

(3) Remove the bolts (5) and (10), washers (4) and (11), bonding strap (12) and the pump (6).

(4) Put blanking caps on all open connections.

D. Installation (Ref. Fig. 401)

(1) If you replace a pump P/N 968.84.30.301 or 968.84.30.307 with a pump P/N
115.55.06.443:

(a) Remove the blanking caps from the new pump.

(b) Install the elbows (1) and (7) with PTFE tape (Material No. P09-001)

NOTE: Use one kept 90 degree elbow and the new elbow (P/N 946.21.15.102).

(c) Attach the retaining clip (15) (P/N 971.32.18.105) to the body of the pump (6) with
the cable tie (16) (P/N 971.32.51.102).

(d) Make a loop with the unwanted length of the electrical cable (14) and attach it to the
retaining clip (15) with the cable tie (13) (Material No. P09-014).

(2) Hold the pump (6) in the installed position and install the bonding strap (12), the washer
(11) and the bolt (10).

(3) Install the washer (4) and the bolt (5).

(4) Remove the blanking caps.

(5) Connect the pump inlet pipe (9) and tighten the clamp (8).

(6) Connect the pump outlet pipe (3) and tighten the clamp (2).

(7) Put a heat shrink sleeve (Material No. P09-044) on the cable (14)

(8) Connect the electrical snap connector on the cable (14) and install the heat shrink sleeve.

EFFECTIVITY: Aircraft with underwing fuel system and 


fuel transfer pump P/N 115.55.06.443 CONFIG 2
Page 402
28-25-11 Nov 30/08
PC-6
MAINTENANCE MANUAL

E. Test

(1) Close the circuit breaker EXT FUEL.

(2) Refuel the aircraft (Ref. 12-11-28, Page Block 301).

(3) Energize the aircraft electrical system (Ref. AMM 24-40-00, Page Block 1).

(4) Set the NORMAL-EMERG switch to EMERG and check that the pump operates.

(5) Check the pump connections for leaks. No leaks are permitted.

(6) Set the NORMAL-EMERG switch to NORMAL.

(7) Remove the electrical power from the aircraft (Ref. AMM 24-40-00, Page Block 1).

F. Close Up

(1) Remove all tools and materials. Make sure the work areas are clean.

(2) Install the access panel LB7/LB9 or RB7/RB8.

EFFECTIVITY: Aircraft with underwing fuel system and 


fuel transfer pump P/N 115.55.06.443 CONFIG 2
Page 403
28-25-11 Nov 30/08
PC-6
MAINTENANCE MANUAL

6
15
16
14

13

12
7

11 8

10
9
6687

Fuel Transfer Pump - Removal/Installation


Figure 401

EFFECTIVITY: Aircraft with underwing fuel system and 


fuel transfer pump P/N 115.55.06.443 CONFIG 2
Page 404
28-25-11 Nov 30/08

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