Sample Problem Aplain Flange coupling for a Sinches shaft has the follouing dimensions ’ bore 3” 5 hub diameter 5/8" 5 hub length .3°/4" | flange diameter Io", Flange Haickness Iie" 5 bolt diameter 2/4" 5 belt circle diameter g'l4"t, rumber of bolts G and key size 9/4" square » All pacts are made of SAE 020 steel annealed -this coupling is ratedat 50 hp amd loO rpm. Find : a} the bearing and shear 3 tensile chrecses in all parte of the coupling b) what factor of safety aves thie coupling have % Neglect the weakening of the shaft due to keyway Solution for a.) A. Key 2 on —— P g. 2h aeons Shear! Ke bid Sohp= T(too rpm) Gaoas T © 31512.5 lb-in sur +e be pe C312 § \o-ia’) nofe! Length of Key was ars med ao the length of He hub CABIN) 4.2 7464.63 psi ‘ 4t Paring: One tig 4 (1512.5 tb-in) a Caisi2 S Inns Oe NG IG") Scanned with CamScanner¢(31512.5 Ib-in) nnn, OF er leasye(a'la) (6) tt ted = 2( 215125 Ibrin) TMH heV WMO 3, Hab —_— 1gTD The (p1-44) The 6 (aist2.Slb-in) (5 415") Cssy*- 9") Th = U4d-549 psi bearing) Gy 4. Henge, t. 2 wots Tye 2C31512-5 thin) 554s ('lte") 31512+5 Ib-in) 7 tse oo [5444.44 psi ‘Scanned with CamSeannerb) Fer good design design shess = induced shecs and . design shess «Yield Stes Fs ts Key By —+ 0.5 0y—> SAE 1020 Anncaled shear Tes bs Ls 42,000 psi o.sdy Fs. SS Ve Fs = 0.5 (42.000 psi ) 769.63 psi beariny o 42000 psi aS se = 42000 pst_ « 1934.2 psi 2, Belts 0.5 Oy ger ese Oy . 42000 shearing FS > + A200 fac-3 oy 1597.76 Hub HSS 0.505 _ 0.542000) Ry 7 sq 4, Flange = peo 3a0e GSES. TT] 5. shaft 0.50y 0-5 (42004 Ts S744. choose smallest Factor of safety ~[Fs=2.01| ‘Scanned with CamSeannerSample Problem A cast ivon ASTM 10-50 pulley and hub ie to be fastened to a 22” chaty it iste transmit 100 hp @ 200rpm. A Slat ad AIS{ clogo 4s rolled steel and i hp @ P ey epee ae Alst C1020 gteel is to be used. the drive is expected to be subjected to quite minor vibrations cuch that the factor of safety is 105. Specify cuitable key dimensions, Aisi cioz0 cold drawn Had key yy, | i WZ b oN 2.00pm ASTM 10.50 sI.C1030 rolled steel Solution: Rega + bt and § for bard t refer to Table AT (9 d b + 25" S/a" We considering key ' Sheaw p.m or —— Csoas tee 2 aa oohp= T6200)» T= a1512.5 Ib-in S302 cod design ; fer 9) 3° 0.5 0y —* AlsIcl020 cold draun + ductile Fs Ly Gece pri Leas Ly Tee Tae Foe 0.5(66000psi ) 2. 2GaISi2.s Ib-in) 115 C¥e")(R) (25°) Lea" Scanned with CamScannerconsidering, Key + bearing Owe A * ea fGo0o , 4(ais2-5) ms noes) Re 3,06" Ae 008 ince materials for bub Qehaft are different from the key , bearing steas is signiFicant, concidering shaft ‘ bearing re, ata, AT Oi HEY Goa Oy — Alsi ctO30 a rolled = S1,000 psi > ductile Fs steco 2 ACats2 5) ASTM ne,S0 —britle -. use Buy —P 164000 psi Fs Fs was Wedood _ 4(asizs) 1 (DWes9 23" [choose tHe longest & = 3.25 | ‘Scanned with CamSeanner