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Air Filter
Air Filter
Overview Features
The maximum working pressure has been increased Max. working pressure: 1.6MPa
from that of conventional air filters, enabling use with A great variety of series
medium-pressure specifications such as medium- Developing filter and oil mist filter
pressure compressors.
When designing and manufacturing a device using CKD products, the manufacturer is obligated
to check that device safety mechanical mechanism, pneumatic control circuit, or water control
circuit and the system operated by electrical control that controls the devices is secured.
It is important to select, use, handle, and maintain the product appropriately to ensure that the
CKD product is used safely.
Observe warnings and precautions to ensure device safety.
Check that device safety is ensured, and manufacture a safe device.
WARNING
[1] This product is designed and manufactured as a general industrial machine part.
It must be handled by an operator having sufficient knowledge and experience in
handling.
[2] Use this product in accordance of specifications.
Contact CKD when using the product outside the unique specifications range, when using it outdoors, and when
using it under the conditions and environment below. Do not attempt to modify or additionally machine the product.
(1) Use for special applications requiring safety including nuclear energy, railroad, aviation, ship, vehicle, medical
equipment, equipment or applications coming into contact with beverage or food, amusement equipment,
emergency shutoff circuits, press machine, brake circuits, or for safeguard.
(2) Use for applications where life or assets could be adversely affected, and special safety measures are required.
[3] Observe corporate standards and regulations, etc., related to the safety of device
design and control, etc.
IS04414, JIS B8370 (pneumatic system rules) JIS B8368 (pneumatic cylinder)
JPAS O05 (principles for pneumatic cylinder use and selection)
Including High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws, other safety rule, and
organization standards and regulations
[5] Observe warnings and cautions on the pages below to prevent accidents.
The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section.
DANGER: When a dangerous situation may occur if handling is mistaken leading to fatal or
serious injuries, or when there is a high degree of emergency to a warning.
WARNING: When a dangerous situation may occur if handling is mistaken leading to fatal or
serious injuries.
CAUTION: When a dangerous situation may occur if handling is mistaken leading to minor
injuries or physical damage.
Note that some items described as "CAUTION" may lead to serious results depending on the situation.
In any case, important information that must be observed is explained.
Intro 1
Pneumatic components (F.R.L unit (modular design))
Safety precautions
Always read this section before starting use.
Max. torque 30 30 70 70
N·m
WARNING
Submicron 0.3µm element
Washing cannot restore functions. If the pressure drops to 0.07 MPa, replace Latch
the element with a new part.
Oil mist filter
Mantle (element) life is one year (6000 hours) or until pressure drops to 0.1
MPa, except for the X type. When life is exceeded, replace the mantle with a
new one. (Do not touch the urethane foam layer during replacement.) (1) (2) (3)
Intro 2
Air filter medium pressure type
FM3000/FM4000/FM6000/FM8000 Series
Medium pressure specifications for F3000 to 8000 Series
JIS symbol
Specifications
Model No. FM3000 FM4000 FM6000 FM8000
Appearance
1
Air Filter Series
Flow characteristics
Flow characteristics
FM3000-8 FM3000-10
0.07 0.07
0.7MPa 1.0MPa 0.7MPa 1.0MPa
0.06 0.4MPa 0.06 0.4MPa
FM6000-20 FM6000-25
0.07 0.07
0.7MPa 1.0MPa 1.0MPa
0.06 0.06 0.7MPa
Pressure drop (MPa)
0.4MPa 0.4MPa
0.05 0.05
0.1MPa 0.1MPa
0.04 0.04
1.3MPa 1.3MPa
0.03 0.03
0.02 0.02
0.01 0.01
0 0
0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14
3
Air flow rate (m /min. (ANR)) Air flow rate (m3/min. (ANR))
FM8000-20 FM8000-25
0.07 0.07
1.0MPa 1.0MPa
0.06 0.4MPa 0.7MPa 0.06
Pressure drop (MPa)
Pressure drop (MPa)
0.7MPa
0.05 0.05
0.1MPa 0.4MPa
0.04 0.04
1.3MPa 0.1MPa
0.03 0.03
1.3MPa
0.02 0.02
0.01 0.01
0 0
0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14
3
Air flow rate (m /min. (ANR)) Air flow rate (m3/min. (ANR))
FM3000
FM4000 -*-Y (0.3 µm element)
FM6000
FM8000
(Maximum flow rate)
10
Air flow rate (m3/min. (ANR))
FM8000-*-Y
1
FM6000-*-Y
FM4000-*-Y
FM3000-*-Y
0.1
0.01
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6
Primary pressure (MPa)
2
Air Filter Series
How to order (A) Model No.
FM3000
FM4000
FM6000
FM8000
FM3000 8 F A8 B
A Model No. Symbol Descriptions
(B) Port size
B Port size 8 1/4
10 3/8
15 1/2
20 3/4
25 1
(C) Port thread type Note 6
C Port thread type Blank Rc thread
N NPT thread
G G thread
(D) Option
Option
Blank With manual drain cock
D
Note 1
Note 2 NO type automatic drain
Note 3 (exhaust without pressurized)
F Drain port Rc1/8
Note 8 Max. working pressure 1.5MPa and
Note 9 Drainage max. working temperature 45ûC
NC type automatic drain
(no exhaust without pressurized)
F1 Drain port Rc1/8
Max. working pressure 1.5MPa and
max. working temperature 45ûC
Bowl Blank Metal bowl
material
Element Blank 5µm
Y 0.3µm
Differential Blank Without differential pressure detection port
pressure
detection Q With differential pressure detection port (Rc1/4)
Flow Blank Standard flow (left right)
direction X1 Reverse (right left)
(E) Display unit
E Display unit
Blank MPa display and Rc thread
J1 MPa display, NPT and G thread
(F) Attachment (attached)
F Attachment (attached)
Note 4 Blank Without attachment
Note 5 A8 Rc1/4 piping adapter set
Note 7 A10 Rc3/8 piping adapter set
A15 Rc1/2 piping adapter set
Precautions for selecting model No. A20 Rc3/4 piping adapter set
Note 1: Select options based on drainage, bowl material, A25 Rc1 piping adapter set
element, and differential pressure detection.
When selecting options for several items, list A32 Rc1 1/4 piping adapter set
options in order from the top. *Adaptor screw type
Note 2: When "F" is selected for drainage, the automatic
drain's minimum operation pressure is 0.1 MPa. Blank Rc thread
Purge pipes, including initial drainage, with air N NPT thread
until pressure rises to 0.1 MPa and over.
Note 3: When "F1" is selected for drainage, minimum G G thread
automatic drain operating pressure is 0.15
MPa. (G) Bracket (attached)
Note 4: The piping adapter set A*00-** is included. G Bracket Blank Without bracket
Note 5: The piping adapter set and C bracket cannot (attached)
be used together. B C type bracket
Note 6: NPT or G thread applies to IN, OUT and drain
ports when NPT or G thread is selected.
Note 7: The adaptor port size can be selected from
Rc, NPT or G.
Blank: Rc thread, N: NPT thread and G: G
thread.
(Example) A8G
Note 8: Large automatic drain is provided only if "F"
or "F1" is selected for the FM8000 drainage.
Note 9: Refer to Intro 2 for conditions on using the
automatic drain.
3
Air Filter Series
Internal structure and parts list
Internal structure and parts list
FM3000, FM4000 FM6000
B B
A A A A
B B
(1)
(1)
IN OUT
IN OUT
(2)
(2)
(3)
(3)
(4)
(5) (4)
(5)
FM8000
A A
(1)
IN OUT
(2)
(3)
(4)
(5)
4
Air Filter Series
Dimensions
FM3000 • Attachment
C type bracket (-B)
Part model No.: B320
45
67
2.3
34.5
103 16.5
63 34.5 31.5
22.5
53.5
7
45
53.5
45
OUT
IN
IN OUT
Tube center
Port size
Rc1/4 (8) • Option dimensions
PRESS
TURN
Rc3/8 (10) Automatic drain (F and F1)
Attachment Tube center
(Piping adapter set)
143
PRESS
TURN
146
Drain port
60
Maintenance dimensions
Drain port
Rc1/8
• Attachment
C type bracket (-B)
FM4000 Part model No.: B420
84
55
55 14
120 2.3
Rc3/4: 130
7
80 42.5 39.5
53.5
22.5
45
53.5
45
IN OUT
OUT Tube center
IN
• Option dimensions
Automatic drain (F and F1)
Tube center
Port size
PRESS
Attachment
TURN
Rc1/4 (8)
Rc3/8 (10)
(Piping adapter set) Rc1/2 (15)
166
PRESS
TURN
169
Drain port
60
Drain port
Maintenance dimensions Rc1/8
5
Air Filter Series
Dimensions
Dimensions
FM6000 • Option dimensions
With differential pressure detection port (Q)
Secondary side pressure • Attachment
Rc1/4 C type bracket (-B)
10
Part model No.: B620
27.3
104
68
16
9
18.5 60
65
54
2.3
160
Rc1 1/4: 166
42.5 42.5 Tube center
90 IN OUT
65
• Option dimensions
54
33
Port size
Rc3/4 (20)
Attachment Rc1 (25)
PRESS PRESS
TURN TURN
205
208
Drain port Drain port
60
Rc1/8
Maintenance dimensions
FM8000 • Option dimensions
With differential pressure detection port (Q)
• Attachment
C type bracket (-B)
Secondary side pressure
Part model No.: B820
Rc1/4
104
68
22
16
9
170 65
Rc1 1/4: 176
Tube center
100 50 50 IN OUT
61
50
• Option dimensions
33
Port size
Attachment Rc3/4 (20)
(Piping adapter set) Rc1 (25)
245
248
PRESS
TURN PRESS
TURN
Rc1/8
Maintenance dimensions
6
Oil mist filter medium pressure type
MM3000/MM4000/MM6000/MM8000 Series
Medium pressure specifications for M3000 to 8000 Series
JIS symbol
Appearance
7
Oil Mist Filter Series
Flow characteristics
Flow characteristics (maximum flow rate)
MM*00-M MM*00-S
10000 10000
MM8000-M MM8000-S
MM6000-M MM6000-S
MM4000-M MM4000-S
Flow L/min. (ANR)
100 100
10 10
0.1 0.4 0.7 1 1.3 1.6 0.1 0.4 0.7 1 1.3 1.6
Primary side pressure MPa Primary side pressure MPa
MM*00-X
10000
MM8000-X
MM6000-X
MM4000-X
Flow L/min. (ANR)
1000
MM3000-X
100
10
0.1 0.4 0.7 1 1.3 1.6
Primary side pressure MPa
Oil mist filter: Using the optional mantle Option symbol of mantle and shape
Option symbol Appearance
Major recommended circuit Applications Plastic
* S type General industrial air form
Red
F S • Air tool
Air drill and air screw driver
Air grinder
Blank
(M type)
End
plate
Black
• Labor saving device and components
• Pneumatic jigs and tools
• Air chuck
• Air vice Plastic
• Precision part cleaning air blow form
Red
Oil free air S End
* M type
plate
F S M • Instrumentation
• Measurement
• Logic control
(S type)
Green
• Transportation
• Dry Caution: Changes for product upgrades may be made without prior notice.
• Packaging When placing an order, confirm the option symbol for the part
• Air for brewing model given here.
8
Oil Mist Filter Series
How to order (A) Model No.
MM3000
MM4000
MM6000
MM8000
MM3000 8 F1 A8 B
A Model No. Symbol Descriptions
(B) Port size
B Port size
8 1/4
10 3/8
15 1/2
20 3/4
25 1
(C) Port thread type Note 7
C Port thread type Blank Rc thread
N NPT thread
G G thread
(D) Option
Option
Blank With manual drain cock
D
Note 1
Note 2 NC type automatic drain
Note 3 Drainage (no exhaust without pressurized)
F1 Drain port Rc1/8
Note 9 Max. working pressure 1.5MPa and
max. working temperature 45ûC
Bowl Blank Metal bowl
material
Blank M type (nominal 0.01µm; remaining oil 0.1mg/m3)
Element S S type (0.3µm; remaining oil 1.0mg/m3)
X X type (deodorization; remaining oil 0.03mg/m3) Note 6
Differential Blank Without differential pressure detection port
pressure
detection Q With differential pressure detection port (Rc1/4)
Flow Blank Standard flow (left right)
direction X1 Reverse (right left)
(E) Display unit
E Display unit
Blank MPa display and Rc thread
J1 MPa display, NPT and G thread
(F) Attachment (attached)
F Attachment (attached) Blank Without attachment
Note 4
Note 5 A8 Rc1/4 piping adapter set
Note 8 A10 Rc3/8 piping adapter set
A15 Rc1/2 piping adapter set
A20 Rc3/4 piping adapter set
A25 Rc1 piping adapter set
A32 Rc1 1/4 piping adapter set
*Adaptor screw type
Precautions for selecting model No. Blank Rc thread
Note 1: Select options based on drainage, bowl material, N NPT thread
element, and differential pressure detection. G G thread
When selecting options for several items, list
options in order from the top. (G) Bracket (attached)
Note 2: NO type automatic drain can not be selected. Bracket
(attached) Blank Without bracket
G
Note 3: When "F1" is selected for drainage, minimum
automatic drain operating pressure is 0.15 B C type bracket
MPa.
Note 4: The piping adapter set A*00-** is included.
Note 5: The piping adapter set and C bracket cannot
be used together.
Note 6: A combination with option F1 can not be selected.
Note 7: IN, OUT and drain port are subject to NPT or
G thread when NPT thread or G thread is
selected.
Note 8: Port size of the adaptor can be selected from
Rc, NPT or G.
Blank: Rc thread, N: NPT thread and G: G
thread.
(Example) A8G
Note 9: Refer to Intro 2 for conditions on using the
automatic drain.
9
Oil Mist Filter Series
Internal structure and parts list
Internal structure and parts list
MM3000, MM4000 MM6000
B B
A A A A
B B
(1)
(1)
IN OUT IN OUT
(2)
(2)
(3)
(3)
(4)
(5) (4)
(5)
MM8000
A A
(1)
IN OUT
(2)
(4)
(3)
(5)
10
Oil Mist Filter Series
Dimensions
MM3000 • Attachment
C type bracket (-B)
Part model No.: B320
67
45 34.5
16.5
2.3
103
7
63 34.5 31.5
22.5
53.5
53.5
45
45
OUT Tube center
IN IN OUT
• Option dimensions
Automatic drain (F1)
Port size
Rc1/4 (8) Tube center
PRESS
TURN
Rc3/8 (10)
Attachment
(Piping adapter set)
143
PRESS
TURN
146
Drain port
60
Drain port
Maintenance dimensions
Rc1/8
• Attachment
MM4000 C type bracket (-B)
Part model No.: B420
84
55
55 14
120 2.3
Rc3/4: 130
7
45
53.5
45
Tube center
OUT IN OUT
IN
• Option dimensions
Automatic drain (F1)
Tube center
Port size
PRESS
Attachment
TURN
Rc1/4 (8)
Rc3/8 (10)
(Piping adapter set) Rc1/2 (15)
166
PRESS
TURN
169
Drain port
60
Drain port
Maintenance dimensions Rc1/8
11
Oil Mist Filter Series
Dimensions
Dimensions
MM6000 • Option dimensions
With differential pressure detection port (Q) • Attachment
Secondary side pressure C type bracket (-B)
Part model No.: B620
17.3
Rc1/4
27.3
104
68
16
9
Rc1/4
65
60
54
18.5 2.3
160
Rc1 1/4: 166 42.5 42.5 Tube center
IN OUT
90
65
• Option dimensions
54
Automatic drain (F1)
33
Port size
Rc3/4 (20)
Attachment Rc1 (25) PRESS
TURN
PRESS
208
TURN
205
Rc1/8
Maintenance dimensions
104
68
16
Primary side pressure
9
Rc1/4 30 65
61
50
2.3
170
Rc1 1/4: 176 Tube center
50 50 IN OUT
100
61
50
• Option dimensions
33
Port size
Attachment Rc3/4 (20)
(Piping adapter set) Rc1 (25)
298
302
PRESS
PRESS
TURN
TURN
Drain port
Drain port Rc1/8
60
Maintenance dimensions
12
2007.3.CCC