Mean at zero Mean displ

Sigma level Conformance Defectives ppm defectives Sigma level

Sigma 1 0.683 0.317 317310.508 Sigma
Sigma 2 0.954 0.046 45500.264 Sigma
Sigma 3 0.997 0.003 2699.796 Sigma
Sigma 4 1.000 0.000 63.342 Sigma
Sigma 5 1.000 0.000 0.573 Sigma
Sigma 6 1.000 0.000 0.002 Sigma

Say, thickness of a ring is a CTQ with spec 11±1 mm

Assume, this dimension in individual units follows normal distribution. The process SD is 0.33.
Method 1 𝐴𝑟𝑒𝑎 𝑢𝑛𝑑𝑒𝑟 𝑡ℎ𝑒 𝑐𝑢𝑟𝑣𝑒 𝑏𝑒𝑡𝑤𝑒𝑒𝑛 𝑈𝑆𝐿 𝑎𝑛𝑑 𝐿𝑆𝐿 𝑔𝑖𝑣𝑒𝑠 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛 𝑐𝑜𝑛𝑓𝑜𝑟𝑚𝑖𝑛𝑔 𝑎
Total area under the curve 1
P(X<=10) 0.0012215424

P(X>12) 0.0012215424
Area between USL and LSL 0.9975569152 Fraction conforming

Method 2
Area between USL and LSL 0.9975569152 Fraction defectives 0.0024430848
𝑍=(𝑋−𝜇)/𝜎 Defectives in ppm 2443.0848272
Method 3
Mean(µ) 11
X 10 Z -3.03030303
X 12 Z 3.0303030303
Area between USL and LSL 0.9975569152
Mean 0.2508 Prob within are0.999994587
SD 0.0005
LSL 0.247
USL 0.253
 Mean displacement max. upto +/-1.5
Sigma level Conformance Defectives ppm defectives
1 0.3023 0.6977 697672.1266 0.00000000 1 0.000000
2 0.6912 0.3088 308770.1678 0.00197318
3 0.9332 0.0668 66810.5989
4 0.9938 0.0062 6209.6843 0.993790335
5 0.9998 0.0002 232.6291 0.691462461
6 1.0000 0.0000 3.3977 0.302327873

1.000000000 0.000000287 0.999999713 sigma 5 0.999999713 0.000000287

0.000232629 0.999767371 left shift 1.000000000 0.000232629
right shift 0.999767371 0.000000000

ocess SD is 0.33.
𝑠 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛 𝑐𝑜𝑛𝑓𝑜𝑟𝑚𝑖𝑛𝑔 𝑎𝑛𝑑 𝑡ℎ𝑒 𝑐𝑜𝑚𝑝𝑙𝑒𝑚𝑒𝑛𝑡 𝑖𝑠 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛 𝑑𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑒

Sigma level 3.0303030303 ± 3.03

𝑘𝜎=𝑠𝑝𝑟𝑒𝑎𝑑/2
Prob of defects 0.000005
DPPM/DPMO 5.412544
sigmla level(ST) 6.000000
sigmla level(LT) 4.500000
 1.00000000

0.999999427 0.000000573 0.57330314384707

0.999767371 0.000232629 232.629119195527
0.999767371 0.000232629 232.629119196