Mizar TH - en

OPERATING MANUAL
FOR PLATE PROCESSOR

NEW MIZAR_TH 68 / 85
MODEL
SERIAL NO.
YEAR OF MANUFACTURE
MIZAR_TH 68 / 85 – OPERATING MANUAL
PRINCIPAL WARNINGS
- IT IS EXTREMELY IMPORTANT FOR THE SAFETY OF PERSONNEL THAT NO ONE

PASS THROUGH THE MACHINE’S WORK AREA WITH THE EXCEPTION OF THE
MACHINE OPERATOR.
- THE MACHINE FEATURES MECHANICAL AND ELECTRONIC DEVICES DESIGNED

TO SAFEGUARD THE OPERATOR DURING WORK OPERATIONS; THE OPERATOR
MUST NONETHELESS PAY MAXIMUM ATTENTION IN OPERATING THE UNIT.
- ALL OPERATIONS DESCRIBED IN THE PRESENT OPERATING MANUAL ARE TO BE

CARRIED OUT ONLY IF:
- THE MACHINE IS SHUT DOWN (MAIN SWITCH IN THE OFF POSITION);
- THE ELECTRICAL POWER CABLE IS DISCONNECTED.
- ALL INTERVENTIONS INVOLVING REGULATIONS OR MAINTENANCE DESCRIBED

HEREIN MUST BE CARRIED OUT BY QUALIFIED EXPERT PERSONNEL IN ORDER
TO AVOID EVENTUAL INJURY TO PERSONNEL OR DAMAGE TO THE MACHINE.
- ONLY CONSUMABLE MATERIALS APPROVED BY THE MANUFACTURER MUST BE

EMPLOYED ON THE MACHINE.
Operating Manual – Plate Processor Mod. Mizar_TH Page 1 of 111

Edition 3 dated 8-03-2007 – Rev. 2 dated 03-2007
Contents
Contents
1 General Information Regarding the Operating Manual ........................................................................ 4
1.1 Introduction.......................................................................................................................................... 4
1.2 Reference to norms............................................................................................................................. 4
1.3 Object of this document ...................................................................................................................... 4
1.4 Use and conservation of the manual .................................................................................................. 5
2 Machine Description ................................................................................................................................ 7
2.1 Description .......................................................................................................................................... 7
2.2 Residual risks ...................................................................................................................................... 8
2.2.1 Residual risk labels ...................................................................................................................... 8
2.3 Protection and safety measures adopted ........................................................................................... 9
3 Technical Specifications ....................................................................................................................... 11
3.1 Machine nameplate with CE trademark ............................................................................................ 12
4 Proper and Improper Usage .................................................................................................................. 13
4.1 Counterindications and dangers of improper usage ......................................................................... 13
5 Transport and Handling......................................................................................................................... 14
6 Machine Installation ............................................................................................................................... 16
6.1 Distances to be observed around the machine................................................................................. 16
6.2 Levelling the machine ....................................................................................................................... 17
7 Setup and Preparation ........................................................................................................................... 18
7.1 Getting the machine ready for operation........................................................................................... 18
7.2 Preliminary control checks ................................................................................................................ 18
7.3 Damage due to transport .................................................................................................................. 18
7.4 Cleaning the machine ....................................................................................................................... 18
7.5 Connection to external power sources.............................................................................................. 19
7.5.1 Water line connection ................................................................................................................ 19
7.6 Installation of the exit shelf (*) and the entry conveyor “EASY CONVEYOR” (Optional) ................. 21
7.7 Regeneration and rubber process containers................................................................................... 24
7.8 Brush roller adjustment ..................................................................................................................... 25
8 Starting Up the Machine ........................................................................................................................ 26
8.1 Operator work stations ...................................................................................................................... 26
8.2 Electrical power connection .............................................................................................................. 27
8.3 Main switch........................................................................................................................................ 29
8.4 Setting up the water recirculation unit............................................................................................... 30
9 Operating the Machine........................................................................................................................... 31
9.1 Start-up sequence............................................................................................................................. 31
9.2 Shutting down the machine............................................................................................................... 31
9.3 Work cycle......................................................................................................................................... 32
9.4 Re-rubberizing...................................................................................................................... 32
9.5 Rubberizing ............................................................................................................................ 33
9.6 ANTIOX Regenerating action ..................................................................................... 34
9.7 Control panel ..................................................................................................................................... 35
9.7.1 Operational service messages .................................................................................................. 36
9.7.2 Levels......................................................................................................................................... 36
9.8 Display functions ............................................................................................................................... 36
9.9 Manual functions ............................................................................................................................... 40
10 Maintenance and Repairs .................................................................................................................. 41
10.1 Precautionary measures for the machine's maintenance program............................................... 41
10.2 Changing the filter ......................................................................................................................... 42
10.3 Changing the recirculation filters ................................................................................................... 43
10.4 Cleaning out the water line inlet filter ............................................................................................ 44
10.5 Discharging the depleted developer.............................................................................................. 45
Page 2 of 111 Operating Manual – Plate Processor Mod. Mizar_TH
Contents
10.6 Manufacturer’s interventions ......................................................................................................... 45
11 Machine Demolition Instructions ...................................................................................................... 46
12 Noise Emission Levels....................................................................................................................... 47
13 Spare parts for Mizar_TH ................................................................................................................... 48
13.1 Parts photo 1 ................................................................................................................................. 48
13.2 Parts photo 2 ................................................................................................................................. 50
13.3 Parts photo 3 ................................................................................................................................. 52
13.4 Parts photo 4 ................................................................................................................................. 54
13.5 Parts photo 5 ................................................................................................................................. 56
13.6 Parts photo 6 ................................................................................................................................. 58
13.7 Parts photo 7 ................................................................................................................................. 60
13.8 Parts photo 8 ................................................................................................................................. 62
13.9 Parts photo 9 ................................................................................................................................. 64
13.10 Parts photo 10 ............................................................................................................................... 66
13.11 Parts photo 11 ............................................................................................................................... 68
13.12 Parts photo 12 ............................................................................................................................... 70
13.13 Parts photo 13 ............................................................................................................................... 72
13.14 Parts photo 14 ............................................................................................................................... 74
13.15 Parts photo 15 ............................................................................................................................... 76
13.16 Parts photo 16 ............................................................................................................................... 78
13.17 Parts photo 17 ............................................................................................................................... 80
13.18 Parts photo 18 ............................................................................................................................... 82
13.19 Parts photo 19 ............................................................................................................................... 84
13.20 Parts photo 20 ............................................................................................................................... 86
13.21 Parts photo 21 ............................................................................................................................... 88
13.22 Parts photo 22 ............................................................................................................................... 90
13.23 Parts photo 23 ............................................................................................................................... 92
13.24 Parts photo 24 ............................................................................................................................... 94
13.25 Parts photo 25 ............................................................................................................................... 96
13.26 Parts photo 26 ............................................................................................................................... 98
13.27 Parts photo 27 ............................................................................................................................. 100
13.28 Parts photo 28 ............................................................................................................................. 102
14 Designation of electrical parts and electric diagrams .................................................................. 104
14.1 Designation of electrical wiring .................................................................................................... 104
14.2 Designation of utilities.................................................................................................................. 105
14.3 List of fuses and respective values - MASTER CARD................................................................ 106
14.4 LEDs and respective functions – MASTER CARD...................................................................... 106
14.5 Fuses and respective values - ANTIOX 477155 card ................................................................. 106

General Information
1 General Information Regarding the Operating Manual
1.1 Introduction
This manual is a valuable aid in understanding and correctly using your machine. We recommend, therefore,
that you read it carefully before starting operation.
This operating manual has been realised by the Manufacturer and constitutes an integral part of the
shipment.
Each machine is sold with its very own operating manual. The User is responsible for the care of the present
manual for the entire life of the machine, and shall proceed with its elimination solely upon the destruction of
the machine itself.
The Manufacturer shall not be held responsible for any tampering of the present manual, or for any eventual
modifications brought to the machine by the User, following delivery of the machine, which are not foreseen
by in the present document.
The Manufacturer reserves the right of intellectual property over the present manual, and forbids its
distribution, whether in whole or in part, in any shape or form (in print, photocopy, microfilm, or by other
means), along with its processing, reproduction or distribution through electronic systems, to corporate
bodies or individuals without its prior approval and registration.
1.2 Reference to norms
Indications contained in the following documents were used in the compilation of the present manual:
Directive 98/37/CEE;
Annex 1 and successive modifications
as stipulated by D.P.R. 459/96
UNI EN 292-1 Nov. 92 Machinery safety - Terminology
Machinery safety - Specifications and technical
UNI EN 292-2 Nov. 92
principles
1.3 Object of this document
The object of this manual is that of supplying the User with indications and information to be followed
scrupulously for proper usage of the machine and in ensuring the safety of the operator interacting
with the machine. For this reason, the User is urged to:
- ensure that the present document is made available on the work site, making note of its
presence and illustrating its use to all operators;
- transmit the manual to subsequent owners of the machine.

General Information
1.4 Use and conservation of the manual
The present manual is addressed to the User of the machine, to persons responsible for its handling,
installation, use, surveillance and final dismantling.
The manual serves to indicate the use of the machine as foreseen by its projecting and design, in
consideration of its basic technical characteristics, supplying information for its movement and handling,
adequate and secure installation, assembly, adjustments and usage; the manual supplies information
towards directing maintenance operations, facilitates the ordering of spare parts and furnishes indications on
eventual residual risks.
In particular, it must be rendered constantly available for consultation as concerns the following information:
- conditions of use foreseen for the machine;
- operator work station;
- instructions relative to:
- start-up;
- use;
- transport;
- installation;
- assembly and dismantling;
- interventions and adjustments;
- maintenance and repairs;
- eventual training instructions for personnel.
Respect for legislation
In addition to the regulations outlined in the present manual, the User must respect specific legislative
directives aimed at preventing injuries on work sites.
Conservation of the manual
The manual is considered an integral part of the machine, and must be conserved in good condition until the
final demolition of the machine.
The manual must be conserved in a protected location, dry and shielded from the sun’s rays, and must be
rendered always available for consultation in the machine’s vicinity.
User information
1) The present manual represents the current state of the machine’s technical features, and cannot be
considered inadequate merely because it is updated based on new experiences.
2) The Manufacturer reserves the right to update its production and manuals, without any obligation to
update previous production or manuals.
3) The characteristics of the materials can be modified at any time, in relation to technical evolution,
without prior notification.
4) In the case that the machine supplied is devoid of its electrical controls and safety measures
(electrical panel on board the machine), the Manufacturer assumes no responsibility whatsoever
regarding problems relative to safety deriving from electrical parts not conforming to that which is
recommended and/or prescribed. In any case, the respect of all Laws and Norms concerning the
electrical aspects for ancillary equipment on the machine shall be exclusively at the Customer’s
expense, to be realised according to norm and in conformity with the machine’s relative use.
5) The following documents are annexed to the present operating manual:

- Electrical Circuit Diagram
- CE Certification

General Information
6) The Manufacturer declines any eventual responsibility should the machine be:
- subjected to improper usage;
- used by unqualified personnel;
- used in a manner which is contrary to what is established in the present manual;
- used in a manner which is contrary to Norms and Legislation in force;
- used with defects to its primary power source;
- used with serious deficiencies in foreseen maintenance;
- used with modifications or interventions which are not explicitly authorized in writing by the
Manufacturer;
- used with non-original spare parts, or not specifically defined for this model;
- used through total or partial non-observance of the instructions contained in the present manual.
7) The general sales warranty shall be declared void in the case of:
- faulty conservation;
- malfunctions due to wrongful usage;
- improper usage;
- exceeding of performance limitations;
- excessive mechanical and/or electrical stress.
Eventual requests for further copies of the present document must be effected through purchase order
addressed to the Manufacturer:
- essential safety requests in conformity with machinery directives and relative attachments.

Machine description
2 Machine Description
2.1 Description
The plate processor machine described in this operating manual is employed to develop thermal plates in a
chemical bath.
Figures chap. 2.1 – General views of the machine

Machine description
2.2 Residual risks
- Risk of injury from burns: make use of protective gloves when using the oven.
Residual risks related to chap. 5 “Transport and handling”
- Carry out machine transport and handling operations following the directives outlined in chapter 5.
2.2.1 Residual risk labels
The following warning labels have been affixed in order to provide information to machine operators
regarding residual risks present on the machine.
Symbol Description
Make use of safety gloves to provide protection from corrosive and toxic substances on the
machine.
Wear work overalls to protect the body from chemical and irritating substances.
Wear protective eyeglasses to safeguard eyes from accidental spurts of irritating material.

Machine description
2.3 Protection and safety measures adopted
The following protection devices are designed to protect the operator from possible injury caused by contact
with mechanical parts in motion, the machine’s heated elements and components or live electrical wiring:
Reference Description
1 Fixed lateral panels guarding against the machine’s moving gears.
2 N° 2 red mushroom shaped emergency buttons.
3 N° 1 fixed safety casing with a key-locking mechanism for the general electrical panel.
4 N° 1 upper movable safety casing, equipped with a safety sensor.

N° 1 movable safety casing with a wing nut locking mechanism, guarding against the
5
developer filter.
1
1
2
Figures A chap. 2.3 – Machine view with reference points

Machine description
Figures B chap. 2.3 – Machine view with reference points

Technical specifications
3 Technical Specifications
The machine’s technical specifications are listed below.
Specification Mizar_TH 68 Mizar_TH 85

Width of loading rack 700mm 900mm
Length of loading rack 200mm
Total length of machine 1230mm
Total width of machine 1200mm 1400mm
Length of exit rack 600mm 800mm
Width of exit rack 700mm 1030mm
Machine height 950mm
Height of loading rack 790mm

1PH + N + T / 230V – 50Hz
Power requirements
3PH + N + T / 380V – 50Hz
Power consumption 15 A
Power output 3,3 KW
Thermal magnetic switch 25 A
Main switch 32 A
Water connection ¾”
Water pressure min./max. 2 – 4 bar
Processor tank capacity 31 Lt. 38 Lt.
Recirculation tank capacity 35 Lt.
Weight 410 Kg

Technical specifications
3.1 Machine nameplate with CE trademark
A metallic nameplate on the machine displays the name and address of the manufacturer, as well the
machine model number, serial number, principal data relating to the machine's line and frequency voltage,
and CE trademark.
Figure chap. 3.1 – Machine nameplate with CE trademark

Proper and improper usage
4 Proper and Improper Usage

The plate processor machine described in this operating manual is employed to develop thermal plates in a
chemical bath.
Any usage which differs from that which the machine was specifically designed for represents an anomalous
condition and as such can cause damage to the machine itself, thus constituting a serious danger for the
operator.
4.1 Counterindications and dangers of improper usage
The machine is not designed to operate in explosive environments: it is thus absolutely forbidden to
operate the machine in any environment presenting a risk of explosion.
For any usage of the machine which is not foreseen, the User is under the obligation of seeking
information from the Manufacturer concerning any eventual counterindications or dangers deriving
from improper usage of the machine.
For any modification to be brought to the machine after it has left the Manufacturer's plant, the User is
under the obligation of seeking information from the Manufacturer on the risks such modifications
would entail and their compatibility with safety norms in force.
The position of kinetic mechanisms must under no circumstances be varied in the intent of
modifying the machine's operating sequence.
It is absolutely forbidden for the User to replace the machine’s transmission parts.

Transport and handling
5 Transport and Handling

Before carrying out the machine’s lifting and handling operations, make certain to remove the recirculation
group, disconnecting it from the electrical power source.
Disconnect
the cable
Recirculation
Figure A chap. 5 – Transporting the machine
The machine's transport and handling must be carried out solely by means of a lift truck of adequate capacity
for its weight.
Take note of the machine’s lifting points, as indicated in the figure below.
LIFTING POINTS
Figure B chap. 5 – Transporting the machine

Transport and handling
Warnings
The machine's transport and handling must be carried out by trained and qualified personnel.
The machine's transport and handling must be carried out solely by means of a lift truck of adequate
capacity.
Make absolutely certain that no one passes through the handling area of the lifted load, in order to avoid
any possibility of injury to personnel during handling operations.
One of the handling operators must control that during its movement the machine does not intercept
eventual obstacles not visible to the crane or lift truck operator, due to the machine’s dimensions.
Anyone having nothing to do with the lifting and handling operations must stay clear of the handling
area, while personnel carrying out such an operation must maintain themselves at an adequate distance
in order to avoid being intercepted by the machine in motion.
For transport, the Manufacturer employs wooden crates weighing a maximum of 300 kg, or cases
weighing 250 kg. If the shipping case is replaced by a heavier crate or case, make certain that the cables
are suitably sized for its transport and handling, so that in order to operate in conditions of extreme
safety, they conform to the sum of the machine's weight + the weight of the crate.
Avoid sudden movements during the machine’s lifting and handling, so as to avoid the machine’s
striking other personnel or objects present in the handling area.
If the machine is to be shipped by sea, the Manufacturer recommends protecting the machine’s various
parts by covering them with protective anti-rust lubricants.

Machine installation
6 Machine Installation
6.1 Distances to be observed around the machine
The distances to be observed around the machine, expressed in metres, are those indicated in the figure
below.
N. B: for the CTP-ONLINE series plate processors, the clearance required at the front end (plate entry
side) must be established separately by the CTP retailing representative at the moment of the
machine’s installation.
0,6 – 1m
Plate Plate
entry exit
0,6 – 1m
Figure chap. 6.1 – Distances to be observed around the machine

Machine installation
6.2 Levelling the machine
The machine must be installed by an authorised technician. Ensure that the machine is level by adjusting the
screws under each corner of the machine, using a M 17 hexagonal wrench.
Figure chap. 6.2 – Support foot

Setup and preparation
7 Setup and Preparation
7.1 Getting the machine ready for operation
Upon the machine’s arrival at the User’s plant, follow these instructions for its correct positioning:
- unpack the machine by removing its protective wrapping;
- lift the machine using a fork lift truck, fitting the forks under the machine base;
- follow the warnings outlined in chap. 5 “Transport and Handling”;
- set up the machine for work operations.
7.2 Preliminary control checks
Upon delivery of the machine, the Manufacturer recommends that the User:
- verify whether all parts making up the machine have been delivered at the User's plant;
.
- carry out a series of controls as described below.
7.3 Damage due to transport
In order to identify eventual damage suffered by the machine during transport operations, the Manufacturer
recommends checking the integrity of the machine’s protruding parts.
In particular, carefully check the protective wrapping for any signs of tearing or damage.
7.4 Cleaning the machine
Clean the machine with care, removing any dust and foreign substances or stains which may have deposited
during transport.
Warning
The machine’s cleaning upon its arrival at the User’s plant must be carried out using suitable
safety gloves.

7.5 Connection to external power sources
Warnings
Any interventions relating to adjustments and maintenance described in this manual must be carried
out by qualified expert personnel.
For any interventions relating to adjustments, phasing or the replacement of parts not contemplated in
this manual, consult the Manufacturer’s or retailer’s qualified personnel.
The machine arrives at its destination having been perfectly calibrated and regulated by the
Manufacturer prior to its shipment.
7.5.1 Water line connection
1) Connect a tube originating from the plant’s water line to the machine’s connector “A”.
2) The tube “B” drains water directly into the recirculation unit (optional). If the developer is not fitted with a
recirculation unit, connect point “B” to the drain tube, using a Ø 30 PVC crystal tube, and fastening it
with a clamp.
B A
Figure A chap. 7.5.1 – Water line connection

3) If the machine is equipped with a recirculation unit, connect the 3/4" recirculation water intake tube to the
connector “A”.
4) Next, close off the valve “D” situated inside the recirculation unit.
5) Fill the tank with approx. 35 liters of water (for both models).
6) Insert the recirculation at the rear of the machine, inserting the plug “E” into one of the auxiliary
sockets “F”.
Recirculation
unit
Tank
F F
Figure B chap. 7.5.1 – Water line connection

7.6 Installation of the exit shelf (*) and the entry conveyor “EASY CONVEYOR” (Optional)
Lift the exit rack as shown in the figure below, allowing it to scroll on the guides so that it unlocks.
(*) The module could be configured with a tilter stacker on the exit.
Exit rack scrolling

guides
Exit
rack
Figure A chap. 7.6 – Installation of exit rack

INSTALLATION OF THE ENTRY CONVEYOR “EASY CONVEYOR”

Fix the entry conveyor by fastening the two small threaded pins located on the entry shelf.
The machine is equipped with both cables dedicated to the connection for these devices:
- Electronic interface with CTP (optional on request), variable according to the type of CTP, “I”.
- Electronic-logic connection for the original automatic conveyor Easy Conveyor, “E”.
Small fixing
pin
Figure B chap. 7.6 – Installation of the entry conveyor

Stacker configuration line:
Set the stacker inlet part in the same position elevation like the output rolls of developer unit (during the
installation day). The smallest and the subtlest plate must be parallel to the floor for all the wayout period of
the plate.
The output sensor of the developer unit must be read a straight plate and not a bended plate

7.7 Regeneration and rubber process containers
At the left side of the plate processor are four tubes, to be connected to the correct drums as indicated in the
figure below:
1 PUMP LOADING / UNLOADING RUBBER DRUM

2 DEVELOPER REGENERATION DRUM
3 DEVELOPER OVERFLOW LOADING DRUM
G
R
2
3
Figure chap. 7.7 – Placement of drums
The tubes “O” for the maximum level overflow discharge and input tank are connected to drum 3.
Tube “R” for the developer regeneration is connected to drum 2.
Tubes “G” for the loading and unloading of rubber are connected to drum 1.

7.8 Brush roller adjustment
The brush rollers (the correct brush function must be adjusted so that the tips of the bristles only just touch
the plate) must not be adjusted to apply too much pressure, so control (with the machine switched off) that
the plate is able to pass under the brush without excessive difficulty.
To adjust pressure, use a hexagonal wrench (TC-CE) MA5, on the “Z” screws (the brush will be
raised when the screws are turned in clockwise direction, and vice versa).
Brush roller
Z Z
Figure chap 7.8 – Brush height adjustment screws

Starting up the machine
8 Starting Up the Machine
8.1 Operator work stations
The operator’s work station is situated at the front of the machine, between the two emergency push-buttons,
while the control station is situated at the right of the machine, next to the control unit.
Another work station is situated at the rear of the machine, from where the operator unloads the developed
plates.
Figures A chap. 8.1 – Operator work stations
Figure B chap. 8.1 – Operator work station
Warnings
Wear protective twill overalls in operating the machine.
Always wear suitable protective gloves in operating the machine.

8.2 Electrical power connection
The machine is equipped with a power cable, but without a plug attached.
It is therefore necessary to connect a suitable plug to the cable (conforming to current norms in force).
Make certain the line voltage corresponds to the line voltage and frequency available at the User's
production facilities.
The machine’s required power voltage and frequency are indicated on its identification nameplate.
If the voltage is 380V - 3PH + 1N + 1GND:
Figures A chap. 8.2 – Connecting the electrical power cable – 380 V

If the voltage is 230V (Single phase):

Use a 3 x Ø 6 connection cable and connect it as follows:
- connect the BLUE wire to the blue terminal on the NEUTRAL,
- connect the YELLOW/GREEN wire to the yellow/green GROUND terminal,
- connect the only phase wire to terminals L1, L2, L3.
Figures B chap. 8.2 – Connecting the electrical power cable – 230 V

8.3 Main switch
To power on the machine, flip the thermo-magnetic switch first, to the 1 / ON position, then turn the main
switch to position 1.
Main Thermo-magnetic switch

switch
Figure chap. 8.3 – Main switch and thermo-magnetic switch

8.4 Setting up the water recirculation unit
The recirculation is always in operation with the developer powered on.

The flow of the two water bars (lower RIGHT and upper LEFT) can be regulated as follows:
1) Water flows through two tubes after the development phase, so

as to wash the plate on both sides. The quantity of water T T
flowing from these micro-bored bars can be regulated using
the two external yellow faucets.
Regulate the water flow from the holes on the bars visually
(with the machine’s upper cover open), carefully manoeuvring
the yellow “T” faucets.
The water flow pressure depends mainly on the condition of
the filters and holes.
2) Start up the recirculation and regulate the amount of water

using the tank’s flow – return regulation faucet “U”.
If this faucet is completely open, the washing water will
remain in the PVC recirculation tank, flowing through
the rubber tube.
If the faucet is completely closed, the washing water will
recirculate in the machine.
U U
FAUCET OPEN FAUCET CLOSED
3) To eliminate air bubbles in the filter, slightly unscrew the Z

the valve “Z”.

Operating the machine
9 Operating the Machine

Warnings
- If for any reason whatsoever it becomes necessary to immediately disarm the machine, press the red
mushroom shaped emergency button.
- During the machine’s operation, it is absolutely forbidden to remove the safety features and
devices set up by the Manufacturer to safeguard the operator.
- During the machine’s operation, it is absolutely forbidden to eliminate the sensors on the motor
unit covers.
9.1 Start-up sequence
To start-up the machine, proceed as follows:
1) Turn the thermo-magnetic switch to the 1/ON position.

2) Turn the main switch to position 1.

switch
9.2 Shutting down the machine
NOTICE: developer unit MIZAR TH has a dedicated function to

prevent self sticking rolls: for a time of nine seconds, every four
minutes it works automatically in this way: all rolls turns with
fresh air from dryer unit.
ADVICE: this function is active only when the STBY_MODE is
disabled; when unit is in “Ready to use” condition, (Automatic
mode activated ).
Warning
When the machine is powered off using only the thermo-magnetic switch (so as to
allow the night-time Antiox function to remain inserted), the LCD on the control
panel may stay lit for a few minutes, since this command may have been received
with the circulation pump currently active. The control panel will in any case switch
itself off automatically afterwards (with only the Antiox electronic card remaining
active).
9.3 Work cycle
With the machine powered on, place the plate to be developed onto the worktop, allowing it to touch the
sensor on the worktop, then push it forward up to the first pair of entry rollers.
Automatically, after about 3 seconds, the developer, washing, rubberizing and drying cycles will become
operative at different times.
Check to make certain the quantities of developer and water being released from the pipes are appropriate.
Set the speed of the drive feed and developer brush motors on the control panel.
9.4 Re-rubberizing
The plate processor is equipped with a sensor “W” so that the rinsing, re-rubberizing and drying cycles occur
automatically by inserting the plate into the second loading area
(only on the offline-electronic version).
Figure chap. 9.3 – Re-rubberizing

9.5 Rubberizing
The rubber must be diluted so as to obtain a density of approximately 4/5 (Baumé

degree, indicating the unit of measure for the density of liquids. Use a hydrometer to measure the
density quickly).
It is recommended to carry out this operation at the end of the workday. With the machine inoperative for
longer than 5/10 hours, after having carried out a normal rinsing with water using the rubber pump, tilt the
stainless steel rubber distribution roller from position 1 to position 2.
Note how the movable stainless steel roller changes counter-roller.
Figure chap. 9.5 – Rubberizing

9.6 ANTIOX Regenerating action

For this particular stage it is not possible to establish a standard. The operator must adjust the regenerating
action according to necessity or to the plate manufacturer’s instructions.
For manual regenerating action, press the button for this purpose that controls the pump directly for
the whole time the button is pressed in.
The developing machine has an ANTIOX function for regenerating development

even during stoppage. This function works as follows: plate manufacturers
recommend that during factory tests, the antiox function be set so:
- every 15 minutes the circulation pump functions for 2 minutes and every 32
minutes a regeneration of ~50 cc takes place.
2 min 2 min 2 min 2 min
A A A A
R R
0
Min
15 min 15 min 15 min 15 min
32 min 32 min
Regeneration Regeneration

switch
RESET
A = 7 (Pos.) = 15 min. A = MIXING / CIRCULATION

Trimmer
R = 2 (Pos.) = 2 sec. ≈ 50 cc. R = REGENERATION
It is possibile to change these parameters, using the commutators (Trimmer), then

saving the parameters by pressing RESET (see figure) button from the ANTIOX card.
In order to maintain this function when the machine is switched off, the
machine must be switched off using the thermomagnetic switch, without
interrupting the main switch supply.
9.7 Control panel
The machine’s control unit comprises two electronic cards managed by microprocessors.
The first card is housed inside the developer, and independently controls all machine cycles.
The second card is housed inside the control panel; it controls all operator functions and monitors the
machine’s power card.
The large format LCD type graphic display constantly shows all the necessary information relating to the
developer’s work parameters.
REFERENCE DESCRIPTION
1 Right emergency push-button
2 Graphic display
3 Dual position switch: ON/OFF LOAD_PUMP
Figure chap. 9.7 – Control panel

9.7.1 Operational service messages
The following information can appear on the last line of the display:
• LEVEL ALARM: Processor developer level below the minimum level; this message is accompanied
by an acoustic alarm.
• WARMING UP: Chemical solution warming up in the tank; resistances active.
• COOLING DOWN: Chemical solution cooling down in the tank; cooler unit active.
• READY TO USE: Ready to use; the set temperatures values have been achieved.
9.7.2 Levels
Two types of alarms pertain to the development tank:
_MINIMUM LEVEL_ below which an acoustic buzzer sounds, and the message “LEVEL ALARM”
appears on the display.
The developer heating, cooling and stirring functions are automatically disabled.
_MAXIMUM LEVEL_ which interrupts the automatic developer loading function.

This function also resets the developer level automatically, maintaining the red LOAD PUMP switch enabled
(next to the control panel). (OPTIONAL).
Optional: EXTERNAL TANK LEVELS _ do not interrupt any work cycle options. The acoustic buzzer sounds
and the LEVEL ALARM message appears on the display just the same.
9.8 Display functions
When the machine is powered on, the start-up page displays the distributor logo, which then disappears
automatically after a few seconds (accompanied by an acoustic signal), giving way to the main machine
operation page.
At this point, the unit sets itself in MANUAL mode.
(MANUAL SYMBOL HIGHLIGHTED);
to exit this mode, simply press the manual mode key .
To enable the MANUAL mode condition once more, simply press the first key from the top (roller inversion
key) once .
In AUTOMATIC mode, the unit can be in the WARMING UP state or COOLING DOWN state.
Having reached the set temperature value, move on the machine’s READY TO USE state.

Press the “VARIATION” key to activate the adjustment page:
Select the “VARIATION + ↔ -“ key. It is the third from the top, then in succession, use the same key to
select the parameter to be changed.
Increase or reduce the established selection by varying with the + &- keys ( shown in black letters).
Then proceed as follows:
SET established developer product temperature
REGEN replenishment
ml each linear meter

REPLENISHMENT
“values during factory tests”
1
2
3
4
5
6
7
8
9
SPEED travel speed
PROGRAMMED Time the plate remains PROGRAMMED Time the plate remains in VCC
VCC (*)
SPEED in the develop. bath SPEED the develop. bath (*)
00 - 0V 15 29’’ 16,1 V
01 2’ 33’’ 5,9 V 16 27,5’’ 16,8 V
02 1’ 55’’ 6,6 V 17 26’’ 17,6 V
03 1’ 28’’ 7,3 V 18 25’’ 18,3 V
04 1’ 09’’ 8,0 V 19 23,5’’ 19,1 V
05 1’ 01’’ 8,8 V 20 22’’ 19,8 V
06 55,5’’ 9,5 V 21 21’’ 20,6 V
07 52’’ 10,2 V 22 20’’ 21,3 V
08 47’’ 10,9 V 23 18,5’’ 22,8 V
09 42,5’’ 11,7 V 24 17,5’’ 23,6 V
10 40’’ 12,4 V 25 17’’ 24,3 V
11 36,5’’ 13,1 V 26 16,5’’ 25,1 V
12 34’’ 13,9 V 27 16’’ 25,8 V
13 32’’ 14,6 V 28 15,5’’ 26,6 V
14 30,5’’ 15,3 V (*) This voltage refers to the travel motor card
ANTIOX OSCILLATING
CIRCULATION
POSITION = MINUTES POSITION = seconds
= cc
The settings page displays four new icons for modifying parameters:
ICON DESCRIPTION
+ symbol, increases the value shown in the parameters area
- symbol, increases the value shown in the parameters area
Arrow down symbol, selects the parameter to be modified in the settings page by
highlighting it in bold, starting with SET right up to the PLATES position, then restarts
from the SET position.
Exit symbol, to return to the main menu page.
For corrections, access the desired parameter using the key; correct the parameter using the
and keys and then move on to the next parameter or press the key to return to the
main menu page.
Warning
The PLATES counter can be reset only using the key.

Warning
The numbers indicated next to the parameter (except for the temperature) are dimensional, and refer to pre-
set values.
Other functions present on the main page are:
ICON DESCRIPTION
Controls the inversion of the rollers to extract the plate at the front end; cancels the
current cycle and restores the STANDBY condition.
Press and hold until the plate is extracted completely.
Controls the manual activation of the developer regeneration pump.

The flow will continue for the time the key is held down.
If the Manual symbol is negative, the developer is in STANDBY mode; this condition occurs only after
start-up, or after having pressed the key.
Press the key to access the automatic cycle operation .
Warning
In the operational service messages area, the READY state can be “hidden” from other messages such as
COOLING DOWN, WARMING UP or LEVEL ALARM.

9.9 Manual functions
The plate developer’s main operating devices can be activated manually. Access the machine’s manual
functions using the key; press until the symbol appears; press this key to return to the main
menu page.
ICON DESCRIPTION
Enable brush:
Press this key to enable the brush inside the development bath, in the opposite direction
to the feed and at the set speed (BRUSH).
When the brush is enabled, the icon becomes negative.
Press the key once more to disable the brush; the icon becomes positive once again.
Enable drying:
Press this key to enable the drying section fan and the air heating selection for the
DRY variable.
0 = cold air; 5 = warm air; 9 = very hot air.
At the same moment, the rubberizing outlets and wash solenoid valve will be enabled.
In addition, when installed, the plate brushing will be enabled before drying.
When the drying is enabled, the icon becomes negative.
Press the key once more to disable the outlets; the icon becomes positive once again.
Enable feed:
Press this key to enable the plate feed at the speed specified by the SPEED variable.
When the feed is enabled, the icon becomes negative.
Press the key once more to disable the feed; the icon becomes positive once again.
Warning
Do not enable either the settings or manual functions when a plate is running through the processor!

Maintenance and repairs
10 Maintenance and Repairs

Warnings
Adequate maintenance constitutes a determining factor towards guaranteeing a longer lifetime for the
machine in optimal operating and performance conditions, while guaranteeing the safety conditions
foreseen by the Manufacturer.
Maintenance and replacement operations, as well as repairs must be entrusted to and carried out
by qualified technical personnel who are knowledgeable in the technologies applied on the
machine.
10.1 Precautionary measures for the machine's maintenance program
Before carrying out machine maintenance, it is necessary to:

- switch off all devices present on board the machine and connected to it, if it is an external unit.
- place a sign indicating that the machine is presently undergoing maintenance.
STANDARD MAINTENANCE TABLE

OPERATION REGULARITY
General machine cleaning Each time the developer liquid is replaced
Developer liquid filter replacement (100µ) See parag. 10.3
Circulation filter replacement (100µ)+RESINS AND CARBON See parag. 10.4
Every 2-3 months during the replacement of
Control check on brushes and relative pressure
the developer liquid into empty tank.
Control check on electrical components Only in the case of breakdown
Control check on circulation water (< pH 10) Regular
Control check on circulation water level Regular.
IMPORTANT: once a year, it is necessary to properly wash out the developer circuit
using the specific product recommended by all manufacturers of plates and/or
chemical products, following the specific detailed instructions provided.
NOTICE: developer unit MIZAR TH has a dedicated function to

prevent self sticking rolls: for a time of nine seconds, every four
minutes it works automatically in this way: all rolls turns with
fresh air from dryer unit.
ADVICE: this function is active only when the STBY_MODE is
disabled; when unit is in “Ready to use” condition, (Automatic
mode activated ).
Warning
Wear suitable safety gloves in carrying out the machine’s periodic cleaning.

10.2 Changing the filter
The cartridge filter ”R” on the developer liquid circuit must be replaced with another
identical model (100µ) when the liquid is replaced.
Before beginning this operation, close the taps ”U” then re-open the taps after liquid
replacement, only when the developer needs to be replaced in the tank.
If air bubbles are created in the filter when the developer is powered on once again,
repeatedly open and close the valve “S” so as to allow the air to escape.
Figure chap. 10.2 – Changing the filter
Warnings
Wear suitable safety gloves.
Wear suitable safety eyeglasses.
- Make certain the developer is properly disposed of: refer to chap. 11 Machine Demolition
Instructions”.

10.3 Changing the recirculation filters
With the recirculation faucet ”U” completely closed, the cord filter ”V” must be changed if too little water flows
into the developer.
The bags “Z” containing resins and active carbons must be changed
when the water’s pH value exceeds 10. Extract the bags containing used
active carbons and replace them with new ones.
The recirculation water must be changed on a periodic basis.
Empty out the water tank with the pump on, being sure to switch it off when air enters the system.
Complete the draining operation by opening the faucet ”D”.
Z Z
Figure chap. 10.3 – Changing the recirculation filters

10.4 Cleaning out the water line inlet filter
The filter “V” must be unscrewed periodically to clean out its metallic netting. See figure chap. 10.4.
Figure chap. 10.4 – Cleaning out the water line inlet filter

10.5 Discharging the depleted developer
Discharge the depleted developer by manoeuvring the main faucet shown in figure chap. 10.5. To
automatically load on new developer solution, see chap. 7.7 ”Regeneration and rubber process containers.
NOTE: AFTER DISCHARGING THE TANK, EVERY DEVELOPER LIQUID CHANGE,

OPEN THE VALVE (A) TO DISCHARGE ALSO THE INTERNAL TANK OF THE FRIGO
UNIT.
Tank discharge
cock
Figure chap. 10.5 – Discharging the developer
10.6 Manufacturer’s interventions
The following is a list of maintenance interventions which require specific technical skills and must therefore
be carried out by the Manufacturer’s qualified personnel.
The User must for no reason whatsoever:
- replace electrical components;
- carry out interventions on the electrical system;
- repair mechanical transmission parts;
Warning
For any interventions relating to adjustments, phasing or the replacement of parts which may become
necessary, consult the Manufacturer’s or retailer’s qualified personnel.

Machine demolition instructions
11 Machine Demolition Instructions

The User, according to EEC directives, or according to the Laws in force in the User’s country, must see to
the demolition, disposal and elimination of the various materials making up the machine.
If the machine or a part of it is to be demolished, it is necessary to adopt preventative safety measures in
order to avoid risks connected to dismantling operations for industrial machinery.
Pay particular attention during the following phases:
- Disassembly of the machine from its operating area.

- Transport and handling of the machine.
- Dismantling of the machine.
- Separation of the various materials making up the machine.
In addition, in carrying out the demolition and disposal of the machine, it is necessary to observe basic norms
in order to safeguard public health and the environment:
Eliminate even the slightest traces of oil and grease on the machine; lubricating substances
should not be thrown out into the environment, but should be recovered and treated by a plant
specializing in the elimination of such products.
If the materials used for the production process, as well as lubricants and condensation water are not
disposed of according to the Laws and Regulations in force, residual risks may subsist, such as:
1) Environmental pollution.
2) Intoxication of persons carrying out disposal operations.
For operations involving the separation of materials and their recycling or disposal, please refer to National
or Regional Laws in force concerning the disposal of solid industrial wastes and toxic and dangerous wastes:
Sheathing, flexible piping and all plastic materials, or non-metallic materials, should be dismantled and
eliminated separately;
Components, pneumatic and electrical, such as valves, solenoid valves, pressure switches, switches,
transformers, etc., should be disassembled to be re-used if still in good condition, or if possible, overhauled
and recycled.
The body, and all metal parts of the machine, should be dismantled and grouped according to type of
material. The various parts thus obtained can then be demolished and melted down, re-cycling the material
which constituted the original machine.
The disposal of products considered toxic - dangerous is to be carried out in accordance with
National and Regional Laws, conferring waste materials to disposal firms belonging to an
authorized Consortium for the disposal of waste oils.

Noise emission
12 Noise Emission Levels

From testing carried out, noise emission levels at the operator’s station proved inferior to < 70 dB (A).

Spare parts
13 Spare parts for Mizar_TH
13.1 Parts photo 1
CODE ARTICLE
470154 BLACK ENCASED HANDLE
115200026 FOOT Ø 50 M16 H 108 MIZAR SET
115470153 KEY FOR DOOR CLOSING
470150 DOOR CLOSURE SET
470155 BLACK HINGE 180° SET

Spare parts
Photo 1 470155
470154
470154
115470153 470150
115200026

Spare parts
13.2 Parts photo 2
CODE ARTICLE
100200289 AUT. SWITCH 3PH + N 25A
120200294 MAIN SWITCH 4 X 25A
120201207 WALL SOCKET
777169 BAR TERMINAL Ω 3 - 6mm²
350026 OUTPUT POINT SENSOR
100200310 DISCHARGE FAUCET

Spare parts
Photo 2
120200294 100200289
350026
100200310
120201207 777169

Spare parts
13.3 Parts photo 3
CODE ARTICLE
770141 PVC RECYCLE TANK - MIZAR
8701016 RESIN BAG FOR WATER RECIRCULATION
8701017 CARBON BAG FOR WATER RECIRCULATION
200434 MAGNETIC PUMP PMD – 641 WATER RECIRCULATION
130201382 RUBBER SEAL L Ø20 GIRELLO
130201861 CONTAINER FOR CARTRIDGE FILTER
8701000 CORD DEVELOPER FILTER CARTRIDGE 100µ
100200299 MINI-SPHERE VALVE 1/2" M/F
100200500 FEMALE TEE COUPLING 1/2" BRASS
401302 TWIN WHEELS Ø 50 RUBBER
401303 TWIN WHEELS Ø 50 RUBBER WITH BRAKE
120201208 PLUG

Spare parts
Photo 3
8701016
770141
8701017
130201861
8701000
130201382
200434
120201208 100200500
401302
401303 100200299

Spare parts
13.4 Parts photo 4
CODE ARTICLE
770156 DEVELOPER FILTER DOOR CLOSURE SET MIZAR
470143 DISCHARGE COUPLING
100200308 RETAINING VALVE PP 3/8”
100200388 WATER ENTRY FILTER GROUP ASSEMBLED SET

100200378 THREADED BAR 1/2" BRASS
100200399 RING NUT 1/2" BRASS (N° 2)
100200502 ELBOW M/F 1/2"
100200385 WATER FILTER Y 1/2" 300 MICRON
100200503 REDUCED NIPPLE M/M 3/4" X 1/2"

Spare parts
Photo 4
100200308
100200388
100200378
470143
100200399
100200385
100200502
770156
100200503

Spare parts
13.5 Parts photo 5
CODE ARTICLE
777206 CONTROL PANEL M_NEW SET
120200200 EMERGENCY MUSHROOM BUTTON
120200245 RED LUMINOUS SWITCH 0-1 LOAD _ PUMP

Spare parts
Photo 5
120200200
120200245
777206

Spare parts
13.6 Parts photo 6
CODE ARTICLE
470180 MAGNETIC SENSOR - SET
770120 UPPER COVER GAS SPRING MIZAR
300021 BALL WHITE BEARING
470174 MAGNET FOR COVER SENSOR

Spare parts
Photo 6 470174 300021
770120
470180

Spare parts
13.7 Parts photo 7
CODE ARTICLE
477050 EASY CONVEYOR CONTROL CARD BOX
477060 EASY CONVEYOR SMALL FIXING PIN
1200643 SOCKET CONNECTOR
1200644 PLUG CONNECTOR
1200500 EASY CONVEYOR MOVEMENT GEARMOTOR
470930 EASY DRIVING PULLEY
470900 BELT – BAND FOR EASY CONVEYOR
472900 BELT – BAND FOR EASY CONVEYOR

Spare parts
Photo 7
477060 477050
1200643
1200644
1200500
470930
470900
472900

Spare parts
13.8 Parts photo 8
CODE ARTICLE
768137 DEVELOPER STAINLESS STEEL COVER M_68 NEW
785137 DEVELOPER STAINLESS STEEL COVER M_85 NEW
120200200 EMERGENCY MUSHROOM BUTTON
350052 COVER SUPPORT PIVOT
350026 ENTRY POINT SENSOR
770469 AUTOMATIC SECOND ENTRY POINT - SET SENSOR M_NEW
470172 SECOND ENTRY POINT SENSOR STAINLESS STEEL ROD 90°
350047 SECOND ENTRY POINT SENSOR 90° M_NEW

Spare parts
Photo 8
770469
120200200
470172
120200200
350047
768137
785137
350026
350052 350052

Spare parts
13.9 Parts photo 9
CODE ARTICLE
770490 STAINLESS STEEL ROLLER PRESSER SET M_NEW
300090 BAR SUPPORT
768402 RUBBER DISTRIBUTION ROLLER M_68 NEW
785402 RUBBER DISTRIBUTION ROLLER M_85 NEW
768487 RUBBER DISTRIBUTION BAR M_68 NEW
785487 RUBBER DISTRIBUTION BAR M_85 NEW
768301 STAINLESS STEEL WASH BAR M_68
785301 STAINLESS STEEL WASH BAR M_85
768410 STAINLESS STEEL ROLLER M_68 NEW
785410 STAINLESS STEEL ROLLER M_85 NEW
768400 WASHING BRUSH M_68 NEW SET
785400 WASHING BRUSH M_85 NEW SET
200300 BRUSH SECTOR CLOSING COLLAR
200302 NON TOOTHED BRUSH CLOSING RING (SMOOTHED)
470145 Ø 15 HOLE 2Z20 MODULE GEAR
770302 MIZAR BRUSH SINGLE SECTOR Ø 60 EXTERNAL – Ø 20 INTERNAL

Spare parts
200300 - 200302 770302 768400 470145

785400
300090
300090
768487
785487
770490
768410
785410
768402
785402
Photo 9
768301
785301
Spare parts
13.10 Parts photo 10
CODE ARTICLE
768110 RUBBER ROLLER M_68 LOWER NEW
768111 RUBBER ROLLER M_68 UPPER (WITH GEAR) NEW
768275 DEV. BRUSH Ø 38 M_68 NEW
785275 DEV. BRUSH Ø 38 M_85 NEW

Spare parts
768111
785111
768110
785110
768275
785275
Photo 10
Spare parts
CODE ARTICLE
768135 FIRST PANEL PLATE GUIDE M_68
785135 FIRST PANEL PLATE GUIDE M_85
768436 SECOND PANEL PLATE GUIDE M_68 NEW
785436 SECOND PANEL PLATE GUIDE M_85 NEW
768406 IMMERSED STAINLESS STEEL ROLLER Ø 28 M_68 NEW
785406 IMMERSED STAINLESS STEEL ROLLER Ø 28 M_85 NEW

Spare parts
Photo 11
768436
785436
768406
785406
768135
785135

Spare parts
CODE ARTICLE
250129 ROLLER SLIDING BUSH
120200149 VITON HOSE PASSER

Spare parts
250129
120200149
768111
785111
SEE PHOTO 27 SEE PHOTO 26

768110
785110
768111
785111
768110
Photo 12 785110

Spare parts
CODE ARTICLE
470145 Ø 15 HOLE 2Z20 MODULE GEAR
470146 DELRIN 2Z20 MODULE ROLLER GEAR
470194 Ø 10 HOLE 2Z20 MODULE IDLE GEAR
200169 ROLLER PRESSURE SPRING CAP
250126 SPECIAL mm. 48 SPRING
770443 DRIVE GEAR PIN FOR BRUSH M_NEW

Spare parts
Photo 13
470194
470145 770443 470145
470146
470145
470146
470146
470146
470145
250126
200169

Spare parts
CODE ARTICLE
200404 DEVELOPER / RUBBER LOADING REGENERATION PUMP
100200280 SQUARE BALL-VALVE 1/2" X 13
2004042 AUTOMATIC DEVELOPER LOADING PUMP (OPTIONAL)
477161 DEVELOPER TANK TEMPERATURE SENSOR – SET

Spare parts
Photo 14 2004042
SEE PHOTO 15
200404
477161
100200280

Spare parts
CODE ARTICLE
100200309 RUBBER FLOW ADJUSTMENT COCK SET
120200149 VITON HOSE PASSER
200389 SOLENOID VALVE 230V SET
STRAIGHT UNION M/F 1/2"
100200386
(Already included ordering the Cod. 200389 solenoid valve)

Spare parts
Photo 15
100200309
120200149
200389
100200386
SEE PHOTO 16

Spare parts
CODE ARTICLE
777620 LEFT DRYER GROUP SET WIRED-UP M_NEW
770220 LEFT SIDE ELECTRIC FAN MIZAR
777625 RIGHT DRYER GROUP SET WIRED-UP M_NEW
770225 RIGHT SIDE ELECTRIC FAN
770247 ELEMENT 500 W X 2 M_68 / 85

Spare parts
Photo 16
770220 770247 770225
777620 777625

Spare parts
CODE ARTICLE
740292 (8) DRIVE GEARMOTOR 24V 404.988
397185 (9) DEVELOPER BRUSH GEARMOTOR
397185 (10) WASH BRUSH GEARMOTOR
115300300 BEARING 6002 2RS STAINLESS STEEL
740184 TOOTHED BELT T10 530-16
740187 TOOTHED BELT T10 1700-16
760321 TOOTHED PULLEY 16T10-31
760322 TOOTHED PULLEY 16T10-31 WITH BEARINGS

Spare parts
Photo 17 770152
760321 760322 397185 (9) 740187 397185 (10)
115300300 760321
740292 (8) SEE PHOTO 18 SEE PHOTO 16 115300300 740184

Spare parts
CODE ARTICLE
740292 (8) DRIVE GEARMOTOR 24V 404.988
477172 (15) DEVELOPER TANK MAXIMUM LEVEL SENSOR SET
777170 (19) DEVELOPER TANK MINIMUM LEVEL SENSOR
740184 TOOTHED BELT T10 530-16
740187 TOOTHED BELT T10 1700-16
470148 DELRIN SUPPORT SET WITH BEARINGS

Spare parts
Photo 18 740184 470148
760323
777170 (19)
760321 740187
760320
477172 (15)
740292 (8)

Spare parts
CODE ARTICLE
777169 BAR TERMINAL Ω 3 - 6mm²
477050 EASY CONVEYOR CONTROL CARD BOX
477155 ANTIOX CTP CARD
04.0400136 NETWORK FILTER 5A 230V
3500320 TRANSFORMER 190VA
777122 CPU POWER CARD COMPLETE WITH 3 LEVERS AND SUPPORTS M_NEW
777120 CPU POWER CARD (BASE PLATE ONLY)
477150 (8) DRIVE MOTOR CARD
477151 (9) DEVELOPER BRUSH MOTOR CARD
477152 (10) WASH BRUSH MOTOR CARD

Spare parts
777122
477152 (10) 477150 (8)
477151 (9) 777120
777169
477155
(SEE CHAPTER
Errore. L'origine
riferimento non è
Photo 19
477050 04.0400136 3500320

Spare parts
CODE ARTICLE
130201861 CARTRIDGE FILTER CONTAINER
100200310 SPHERE DEVIATOR 1/2"
8701000 CORD CARTRIDGE FILTER 100µ
100200735 NIPPLE PP 3/4" X 3/4"
100200713 CORNER HOSE CLAMP WITH RING NUT PP 3/4" X 20
100200755 ELBOW 90° 3/4" M X 3/4" M BLACK
100200319 COCK 3/4" F X 3/4" M FILTER GROUP
100200711 STRAIGHT HOSE CLAMP WITH RING NUT 3/4" X 20

Spare parts
Photo 20
100200711
100200319 100200735 100200319 100200713
130201861
8701000
100200319
100200755
100200713 100200310

Spare parts
CODE ARTICLE
100200310 DISCHARGE COCK
200400 DEVELOPER MAGNETIC PUMP P023
DEVELOPER CIRCULATION PUMP M_NEW
740400
(FROM S/N )

Spare parts
Photo 21
200400
740400 100200310 SEE PHOTO 20
SEE PHOTO 22

Spare parts
CODE ARTICLE
200416 COMPACT FRIGO UNIT GS 20 RP ( FROM S/N 06693 )
100200763 REDUCTION PVC 1” F x 3/4" M
100200733 HOSE CLAMP PP BLACK 3/4" X 20
100200737 TEE PP 3/4"
100200719 HOSE CLAMP PVC 3/4” X 25 X 27

Spare parts
Photo 22 100200713 100200719 100200714

200416
100200763
100200733
100200737
100200733
100200733
100200763
100200737

Spare parts
CODE ARTICLE
768203 VELOUR SHIELD Ø 35 x 930 M_68
785203 VELOUR SHIELD Ø 35 x 1100 M_85
768488 UPPER ROLLER WITH OUTPUT GEAR M_68 NEW

785488 UPPER ROLLER WITH OUTPUT GEAR M_85 NEW
768489 LOWER ROLLER OUTPUT M_68 NEW
785489 LOWER ROLLER OUTPUT M_85 NEW

Spare parts
Photo 23
768488
785488
768203
785203
768489
785489

Spare parts
CODE ARTICLE
260132 PLATE RESISTANCE 450W – 230V

Spare parts
260132
Photo 24

Spare parts
CODE ARTICLE
250129 ROLLER SLIDING BUSH
770443 DRIVE GEAR PIN FOR BRUSH M_NEW
470148 DELRIN SUPPORT SET WITH BEARINGS
770230 DELRIN SUPPORT FOR RUBBER DISTRIBUTION ROLLER

Spare parts
Photo 25
770230
250129 470148 770443

Spare parts
CODE ARTICLE
740173 LEFT BLOCK SET – ONE BRUSH M_NEW
740197 RIGHT BLOCK SET – ONE BRUSH M_NEW
300061 ROLLER PRESSURE STAINLESS STEEL SPRING H 30
470176 DEV. BRUSH BLOCKING PLATE
740195 LEFT BLOCK (ONE BRUSH) M_NEW
740196 RIGHT BLOCK (ONE BRUSH) M_NEW
404110 BRUSH IDLE GEAR PIN

Spare parts
470176 300061 470176
404110
470194
740195
740196
404110
470194
Photo 26
740173 740197
Spare parts
CODE ARTICLE
770493 RIGHT HAND DEVELOPER ROLLER BLOCK SET M_NEW
770492 RIGHT HAND DEVELOPER ROLLER BLOCK M_NEW
404110 BRUSH IDLE GEAR PIN
770491 LEFT HAND DEVELOPER ROLLER BLOCK M_NEW

Spare parts
Photo 27
404110
770491
470194
404110
770492
770493

Spare parts
CODE ARTICLE
740207 STAINLESS STEEL ROLLER LEFT SUPPORT M_NEW
740209 STAINLESS STEEL ROLLER RIGHT SUPPORT M_NEW

Spare parts
Photo 28
740207 740209

Designation of electrical parts
14 Designation of electrical parts and electric diagrams

14.1 Designation of electrical wiring
WIRE Ø WIRE CONDUCTOR USER CARD

FUNCTION
NAME SECTION NUMERATION NAME CONNECTOR
0 Solenoid valve 3 X Ø1 13 - 14 - G/V E0 J 13
1 Rubber pump 3 X Ø1 15 - 16 - G/V P1 J 13
3 Regeneration pump dev 3 X Ø1 17 - 18 - G/V P3 J 13
4 Stirring pump dev 3 X Ø1 21 - 22 - G/V P4 J 14
5 Cooler group 3 X Ø1 25 - 26 - G/V C5 J 14

23 - 24 - G/V
6 Resistance dev 3 X Ø1.5
A right - B left
R6A-R6B J 14
7 Loading pump (Optional) 3 X Ø1 29 - 30 - G/V P7 J 14
8 Drive motor 2 X Ø1 Vdc ( +/ - ) M8 J4
9 Brush motor dev 2 X Ø1 Vdc ( +/ - ) M9 J5
10 Motor 2nd brush wash 2 X Ø1 Vdc ( +/ - ) M 10 J3
11 Panel cable 4 x Ø0.25 Vdc ( +/ - ) - G/V C_P J1

Loading pump switch
13 (Optional)
2 X Ø0.25 Vdc ( +/ - ) P7 J 12
14 Cover alarm 2 X Ø0.25 Vdc ( +/ - ) FTA 3 J 12
15 Tank max. level (Optional) 2 X Ø0.25 Vdc ( +/ - ) FTA 8 J 12
16 Motor step counter 3 X Ø0.25 Vdc ( +/ - ) - G/V FTA 5 J8

Sensor entry point B
17 (Optional)
2 X Ø0.25 Vdc ( +/ - ) FTA 2 J7
Sensor 2nd automatic entry
18 point (wash)
2 X Ø0.25 With shield FTA 4 J7
19 Tank min. level 2 X Ø0.25 Vdc ( +/ - ) FTA 7 J7
20 Developer temp. probe 2 X Ø0.25 With shield FTA 6 J7
21 Sensor entry point A 2 X Ø0.25 Vdc ( +/ - ) FTA 1 J7

Developer external level
24 sensor (Optional)
2 X Ø0.25 Vdc ( +/ - ) FTA 9 J7
Sensor D plate output
25 (Optional)
3 X Ø0.25 Vdc ( +/ - ) FTA 11 J7

14.2 Designation of utilities
GENERAL
CPUB Microprocessor electronic card - complete (Cpu Board) 777122
AoXB AntiOx electronic card (AoxBoard) 477155
F Network filter 230V 04.0400136
T1 General voltage transformer (I/O) 3500320
CP Control panel 777206
PUMPS
P1 Rubber pump 200404
P3 Developer regeneration pump 200404
200400
P4 Stirring pump – developer circulation
740400
P7 Developer loading pump 2004042
MOTORS
M8 Feed gearmotor 740292
M9 Developer brush gearmotor 397185
M 10 Second washing brush gearmotor 397185
WATER SOLENOID VALVES
E0 230V solenoid 200389
FANS
F 12 L Dryer left fan 777220
F 12 R Dryer right fan 777225
COOLER
C5 Cooling group (cooling device) 200416
RESISTANCES
R 12 L Resistance - dryer left (SX) 770247
R 12 R Resistance - dryer right (DX) 770247
R6A Resistance - tank dev 260132
R6B Resistance - tank dev (parallel) for upper models (Optional) 260132
SWITCHES AND BUTTONS
S1 4-pin main switch ‘0/1’ 25 Ampere 120200294
S2 4-pin thermo-magnetic switch 25 Ampere 120200289
S3 Right side emergency stop button 120200200
S4 Left side emergency stop button 120200200
S7 Developer loading pump switch (Optional) 120200245
SENSORS
FTA 1 Sensor A plate input 350026
FTA 2 Sensor B plate input (Optional) 350026
FTA 3 Cover alarm magnetic sensors – motor stoppage 470180
FTA 4 Second automatic input sensor 770469
FTA 6 Developer tank temperature probe sensor 477161
FTA 7 Developer tank minimum level sensor 777170
FTA 8 Developer tank maximum level sensor (Optional) (Optional) 477172
FTA 9 Developer external level sensor (Optional) Optional
FTA 11 Sensor D plate output (Optional) Optional

14.3 List of fuses and respective values - MASTER CARD
FUSE
FUNCTION VALUE
NAME
F1 24V secondary transformer F 10 A

st
F2 Resistance 1 drying group F 10 A
nd
F3 Resistance 2 drying group F 10 A
F4 Cooler group F 6,3 A
F5 Developer resistances F 6,3 A
F6 General MAINS F 12,5 A
F7 230V transformer F 3,15 A
F8 Wash solenoid F 6,3 A
F9 Drying group fans F 3,15 A
F10 Rubber pump T2A
F11 Developer regeneration pump T2A
F12 Not used F 3,15 A
F13 Developer loading pump (Optional) F 6,3 A
F14 Developer stirring pump F 3,15 A
N.B.: a “joint” type 4A fuse is mounted on each of the three drive cards to be inserted into the J3, J4 and J5
sockets on the microprocessor main card (diagram 4).
14.4 LEDs and respective functions – MASTER CARD
LED NAME FUNCTION
D8 Half power - Dryer

D9 Full power - Dryer
D10 Cooler
D11 Developer resistance
D12 Final stage: fans + rubber + Solenoid
D13 Regeneration pump
D14 Developer stirring pump
14.5 Fuses and respective values - ANTIOX 477155 card
NOME FUSIBILE FUNZIONE VALORE
F1 General T 6,3 A
F2 Stirring / Circulation Dev F 3.15 A
F3 Regeneration Dev T2A

Page 107 of 111
Page 108 of 111
Page 109 of 111
res
+12
VCC
S3 C1
10µF K1
1
RR1 R1 R6
GND GND 1N4007 J2
10K 10K 1K
D2
D3 1
1N4007 2
2 3 4 5 6 7 8 9 10 osc
res D7
LED CON2
S1 U1 RELE1SC
C 1 1 2 N
CMP2/P0.0 P1.7
2 20 3
GND CIN2B/P0.1 P1.6 R2
4 19 4 Q1
CIN2A/P0.2 RST/P1.5
8 BC337
18 8 4K7
CIN1B/P0.3 INT1/P1.4
17 9
SEL4 CIN1A/P0.4 SDA/INT0/P1.3 GND
16 10
S2 CMPREF/P0.5 SCL/T0/P1.2
C 1 14 11
CMP1/P0.6 RXD/P1.1 +12
2 13 12
GND T1/P0.7 TXD/P1.0
4 6
X1/P2.1 K2
8 Y1 7 VCC
X2/CLOCKOUT/P2.0 R7
16M J3
SEL4 87LPC762 1K
D4 1
1N4007 2
R4 cir
GND VCC 10K D8
LED CON2
R5 D6 RELE1SC
F3 osc N
680 LED
FUSE R3
S4 Q2
F2 BC337
cir 4K7
FUSE D5 +12 VCC

U2 GND
J1 J4
LM7805CT D1
F1 GND
1 1
1 3
2 IN OUT DIODE 2
FUSE G
CON2 N CON2
GND D
W04M
2 GND
C2 C3
470µF 100µF
5-APRIL 2001 cod. 477155
N GND GND GND REV.1 ANTI-OX BOARD
Page 110 of 111

MIZAR_TH 68 / 85 – OPERATING MANUAL
All rights reserved.

No part of this manual may be reproduced or transmitted, even partially, in any form or by any means,
electronic or mechanical, including photocopying, recording, or by any information storage and retrieval
system.


Mizar TH - en

Uploaded by

Copyright:

Available Formats

You might also like

Mizar TH - en

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Mizar TH - en

Uploaded by

Copyright:

Available Formats

OPERATING MANUAL

FOR PLATE PROCESSOR

- IT IS EXTREMELY IMPORTANT FOR THE SAFETY OF PERSONNEL THAT NO ONE

- THE MACHINE FEATURES MECHANICAL AND ELECTRONIC DEVICES DESIGNED

- ALL OPERATIONS DESCRIBED IN THE PRESENT OPERATING MANUAL ARE TO BE

- ALL INTERVENTIONS INVOLVING REGULATIONS OR MAINTENANCE DESCRIBED

- ONLY CONSUMABLE MATERIALS APPROVED BY THE MANUFACTURER MUST BE

Operating Manual – Plate Processor Mod. Mizar_TH Page 1 of 111

Operating Manual – Plate Processor Mod. Mizar_TH Page 3 of 111

1 General Information Regarding the Operating Manual

1.2 Reference to norms

1.3 Object of this document

Page 4 of 111 Operating Manual – Plate Processor Mod. Mizar_TH

1.4 Use and conservation of the manual

Respect for legislation

Conservation of the manual

5) The following documents are annexed to the present operating manual:

Operating Manual – Plate Processor Mod. Mizar_TH Page 5 of 111

Page 6 of 111 Operating Manual – Plate Processor Mod. Mizar_TH

Figures chap. 2.1 – General views of the machine

Operating Manual – Plate Processor Mod. Mizar_TH Page 7 of 111

2.2 Residual risks

Residual risks related to chap. 5 “Transport and handling”

2.2.1 Residual risk labels

Page 8 of 111 Operating Manual – Plate Processor Mod. Mizar_TH

2.3 Protection and safety measures adopted

2 N° 2 red mushroom shaped emergency buttons.

4 N° 1 upper movable safety casing, equipped with a safety sensor.

Figures A chap. 2.3 – Machine view with reference points

Operating Manual – Plate Processor Mod. Mizar_TH Page 9 of 111

Figures B chap. 2.3 – Machine view with reference points

Page 10 of 111 Operating Manual – Plate Processor Mod. Mizar_TH

Specification Mizar_TH 68 Mizar_TH 85

Length of loading rack 200mm

Total length of machine 1230mm

Total width of machine 1200mm 1400mm

Length of exit rack 600mm 800mm

Width of exit rack 700mm 1030mm

Machine height 950mm

Height of loading rack 790mm

Power output 3,3 KW

Thermal magnetic switch 25 A

Processor tank capacity 31 Lt. 38 Lt.

Recirculation tank capacity 35 Lt.

Operating Manual – Plate Processor Mod. Mizar_TH Page 11 of 111

3.1 Machine nameplate with CE trademark

Figure chap. 3.1 – Machine nameplate with CE trademark

Page 12 of 111 Operating Manual – Plate Processor Mod. Mizar_TH

4 Proper and Improper Usage

4.1 Counterindications and dangers of improper usage

Operating Manual – Plate Processor Mod. Mizar_TH Page 13 of 111

5 Transport and Handling

Figure A chap. 5 – Transporting the machine

Page 14 of 111 Operating Manual – Plate Processor Mod. Mizar_TH

Operating Manual – Plate Processor Mod. Mizar_TH Page 15 of 111

6.1 Distances to be observed around the machine

Figure chap. 6.1 – Distances to be observed around the machine

Page 16 of 111 Operating Manual – Plate Processor Mod. Mizar_TH