CR Carestream Classic Ajustes&Remplazos

{Adjust/Replace}{Production}{Carestream Health Inc.}{Confidential} Publication No.
AR5258-1
30SEP10
Supersedes AR5258-1
20AUG10
Confidential
Adjustments and Replacements

for the
KODAK DIRECTVIEW CLASSIC/ELITE CR Systems
Service Codes: 5258, 5259
Important
• Qualified service personnel must repair this equipment.
• See the Carestream Health Service Portal for possible updates.
• When doing the procedures in this document, you must use safe work practices and wear
the correct personal protective equipment (for example, safety eyewear) according to your
company’s standard operating procedures.
H219_0001GC
© CARESTREAM HEALTH, INC. 2010

ADJUSTMENTS AND REPLACEMENTS
30SEP10
AR5258-1 PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject
Page matter gained by Carestream Health, Inc. prior to publication.
2 of 197
No patent license is granted by this information.
Carestream Health, Inc. reserves the right to change this information without notice, and makes no
warranty, express or implied, with respect to this information. Carestream Health shall not be liable
for any loss or damage, including consequential or special damages, resulting from any use of this
information, even if loss or damage is caused by Carestream Health’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic
discharge. Use caution to prevent damage during all service procedures.
Caution
The system contains an internal uninterruptible power supply (UPS). If power loss to the
system occurs, the UPS will continue to supply AC power to the system for an undefined
period of time.
Table of Contents
Description Page
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Interlock Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cassette Handling Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Plate Support Assembly – Version 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Plate Support Assembly – Version 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Collector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Galvo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fold Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Afterglow Baffle and Erase Housing Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Extraction Bar Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Extraction Bar Home Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Extraction Bar Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Cassette Lower End Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Cassette Upper End Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Cassette Extract Sensor S4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Clamp Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Left Plush Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
ADJUSTMENTS AND REPLACEMENTS
30SEP10
AR5258-1 Right Plush Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Page Internal Bar Code Reader. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3 of 197 Static Brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Galvo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Optics Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Local User Interface (LUI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
PMT/DAS Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Collector Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Collector Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
PMTs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Fold Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Cassette Handling Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Left Plush Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Right Plush Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Light Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Extraction Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Slow Scan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Plate Present Sensor S6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Extraction Bar Home Sensor S5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Coil Board A7, Encoder and Slow Scan Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Anti-Reverse Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Plate Support Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Erase Lamp Assembly – CLASSIC CR System Serial Number 20640 and below,
ELITE CR System Serial Number 10560 and below . . . . . . . . . . . . . . . . . . . . 152
Erase Lamp Assembly – CLASSIC CR System Serial Number 20641 and above,
ELITE CR System Serial Number 10561 and above . . . . . . . . . . . . . . . . . . . . 154
CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Hard Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
PS1 Power Supply Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Shutting Down the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
DIP Switch Settings of the IEB Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Opening and Removing Covers and Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Restoring the Purchased Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Setting the Laser Calibration Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Replacing the MCB Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Calibrating the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
ADJUSTMENTS AND REPLACEMENTS Adjustments
30SEP10
AR5258-1
Page
Section 1: Adjustments
4 of 197
Special Tools
Part No. Description Notes
7H4608 ADJUSTMENT TOOL KIT for the
KODAK DIRECTVIEW CR Classic/Elite Systems
7H3478 SHUTTER ASSEMBLY TOOL Included in 7H4608
6H9179 CLAMP ALIGNMENT TOOL Included in 7H4608
6H9842 MOTOR ASSEMBLY TOOL Included in 7H4608
6H9168 SENSOR S3 TOOL Included in 7H4608
--- BAR CODE LABEL Included in 7H4608
7H5593 FOLD MIRROR TOOL Included in 7H4608
--- STATIC BRUSH Included in 7H4608
30SEP10
AR5258-1 Interlock Switch
Page
5 of 197
Adjustment Specification
Purpose: To place the INTERLOCK SWITCH in the correct position.
Specification: The INTERLOCK ACTUATOR enters the center of the INTERLOCK
SWITCH when you install the FRONT COVER.
Special Tools: None
Prerequisites
None
To Check
Press the Escape key to dismiss the video after viewing.
See the video, 20 Adjustments: Interlock Switch, located on the Classic/Elite CR System
page of the Carestream Health Service Portal.
Caution
Dangerous Voltage
1 Shut down the system. See Shutting Down the System on page 170.
30SEP10
AR5258-1 2 Remove the FRONT COVER. See
Page
6 of 197
INTERLOCK Opening and Removing Covers and
ACTUATOR
Panels on page 172.
3 Press the FRONT COVER against the
system and observe the INTERLOCK
ACTUATOR entering the INTERLOCK
SWITCH.
4 Check that the INTERLOCK
ACTUATOR enters the center of the
INTERLOCK SWITCH.
INTERLOCK
SWITCH
FRONT
COVER H219_4000GCA
H219_4000GC
30SEP10
AR5258-1 To Adjust
Page
7 of 197 1 Remove the FRONT COVER. See
Opening and Removing Covers and
2 SCREWS Panels on page 172.
2 Loosen the 2 SCREWS for the
INTERLOCK SWITCH.
INTERLOCK
SWITCH 3 Move the INTERLOCK SWITCH left or
right to the correct position.
4 Tighten the 2 SCREWS.
5 Install the FRONT COVER.
FRONT
COVER H219_4001GCA
H219_4001GC
Postrequisites
None
30SEP10
AR5258-1 Cassette Handling Assembly
Page
8 of 197
Purpose: To adjust the position of the CASSETTE HANDLING ASSEMBLY.
Specification: The HOOKS on the EXTRACTION BAR are in the center of the CLAMP
BAR on the CASSETTE HANDLING ASSEMBLY.
Special Tools: TOOL 6H9179
Prerequisites
1 Do the adjustment Extraction Bar Home Position. See page 66.
To Check
See the video, 21 Adjustments: Cassette Handling Assembly, located on the Classic/Elite
CR System page of the Carestream Health Service Portal.
Caution
Dangerous Voltage
2 Remove:
• Front Cover - See page 172.
• Top Cover - See page 173.
• Left and Right Cassette Guides - See page 179.
30SEP10
AR5258-1
Page
9 of 197
Caution
Dangerous Voltage
3 Energize the system.

4 Install the INTERLOCK KEY.
INTERLOCK
KEY
H219_4013ACA
H219_4013AC
5 At the main menu, touch:

• [Service Functions]
• [Diagnostics]
• [Cassette Handling Setup]
• [HOOK SETUP Position]
30SEP10
AR5258-1 6 Place the TOOL 6H9179:
Page HOOKS
10 of 197 TOOL • On the right CLAMP BAR
• In the center between the HOOKS
7 Touch:
• [CLAMP]
8 Check that the TOOL lightly touches the
TOOL HOOKS.
SENSOR
CLAMP BAR
H219_4015GCA
H219_4015GC
30SEP10
AR5258-1 To Adjust
Page
11 of 197
Caution
Dangerous Voltage
2 Remove:
Caution
Dangerous Voltage

INTERLOCK
KEY
H219_4013ACA
H219_4013AC
30SEP10
AR5258-1
Page
12 of 197
front STOP 2 SCREWS rear STOP

2 SCREWS
CASSETTE
HANDLING AY
2 SCREWS
1 SCREW
H219_4014HCA
H219_4014HC
5 Loosen:
• 2 SCREWS for the front STOP
• 2 SCREWS for the rear STOP
• 3 SCREWS for the CASSETTE HANDLING ASSEMBLY
6 Move the CASSETTE HANDLING ASSEMBLY fully to the right.
• [Diagnostics]
30SEP10
AR5258-1 8 Place the TOOL 6H9179:
Page HOOKS
TOOL
13 of 197 • On the right CLAMP BAR
• In the center between the HOOKS
9 Touch:
• [HOOKS UP Position]
• [CLAMP]
TOOL Important
When sliding the CASSETTE HANDLING
SENSOR
ASSEMBLY, you must push in the center
between the HOOKS.
CLAMP BAR
10 Slide the CASSETTE HANDLING

ASSEMBLY to the left until the TOOL
touches the HOOKS.
H219_4015GCA
H219_4015GC
11 Tighten the 3 SCREWS for the CASSETTE HANDLING ASSEMBLY.

12 Move the 2 STOPS to touch the CASSETTE HANDLING ASSEMBLY.
13 Tighten:
• 2 SCREWS for the front STOP
• 2 SCREWS for the rear STOP
14 Touch [UNCLAMP].
30SEP10
AR5258-1 15 Remove:
Page
14 of 197 • TOOL
• INTERLOCK KEY
17 Install:
Postrequisites
1 Do the adjustments:
• Clamp Bar - See page 88.
• Left Plush Assembly - See page 93.
• Right Plush Assembly - See page 97.
30SEP10
AR5258-1 Plate Support Assembly – Version 1
Page
15 of 197
Purpose: To adjust the position of the PLATE SUPPORT ASSEMBLY – Version 1.
Specification: The PLATE SUPPORT ASSEMBLY must touch the TOOL 6H7206.
Prerequisites
1 Do the adjustment Cassette Handling Assembly. See page 8.
To Check
Caution
Dangerous Voltage
2 Remove:
30SEP10
AR5258-1
Page TOOL SCREW
16 of 197
TOOL
STOP
PLATE
SCREW SUPPORT
H219_4025BCA
H219_4025BC
Important
In the graphic above, the CASSETTE HANDLING ASSEMBLY is not visible.
3 Install the TOOL 6H7206.

4 Tighten the SCREW on the TOOL.
5 Check that the TOOL lightly touches the STOP for the PLATE SUPPORT.
6 Does the TOOL lightly touch the STOP?
Yes No
The adjustment is complete. Advance Advance to Step 1 of the adjustment
to Step 7 of the adjustment procedure. procedure.
30SEP10
AR5258-1 To Adjust
Page
17 of 197
TOOL SCREW
TOOL
STOP
PLATE
SCREW SUPPORT
H219_4025BCA
H219_4025BC
1 Loosen the SCREW on the STOP.

2 Slide the STOP fully to the left.
3 Install the TOOL 6H7206.
4 Allow the PLATE SUPPORT to move to the right.
5 Use a FLASHLIGHT to check that the STOP lightly touches the TOOL.
Important
You must carefully tighten the SCREW on the STOP to prevent the STOP from moving.
6 Tighten the SCREW on the STOP.

7 Loosen the SCREW on the TOOL and remove the TOOL.
30SEP10
AR5258-1 8 Install:
Page
18 of 197 • Left and Right Cassette Guides - See page 179.
Postrequisites
None
30SEP10
AR5258-1 Plate Support Assembly – Version 2
Page
19 of 197
Purpose: To adjust the position of the PLATE SUPPORT ASSEMBLY – Version 2.
Specification: The PLATE SUPPORT ASSEMBLY must be in contact at the same time
with both:
• TOOL 7H7252
• SUPPORT STOP
Prerequisites
1 Do the adjustment Cassette Handling Assembly. See page 8.
To Check
See the video, 22 Adjustments: Plate Support Assembly, located on the Classic/Elite CR
System page of the Carestream Health Service Portal.
Caution
Dangerous Voltage
2 Remove:
• LEFT CASSETTE GUIDE - See Left and Right Cassette Guides on page 179.
30SEP10
AR5258-1
Page TOOL
20 of 197
TOOL
PLATE
SUPPORT
SUPPORT
STOP
H219_4037HCA
H219_4037HC
3 Insert the TOOL 7H7252.

• [Diagnostics]
5 Under Paddle Arm Adjustment, touch [CLAMP TOOL].
6 Check that the PLATE SUPPORT touches both the TOOL and the SUPPORT STOP.
30SEP10
AR5258-1 7 Does the PLATE SUPPORT touch the TOOL and the SUPPORT STOP?
Page
21 of 197 Yes No
The adjustment is complete. Advance Advance to Step 1 of the adjustment
to Step 7 of the adjustment procedure. procedure.
To Adjust
1 Loosen the 2 SCREWS on the
SUPPORT STOP.
• [Diagnostics]
TOOL
4 Under Paddle Arm Adjustment, touch
[CLAMP TOOL].
5 Move the SUPPORT STOP until it
PLATE touches the PLATE SUPPORT
SUPPORT AY ASSEMBLY.
SUPPORT
Important
STOP You must tighten the 2 SCREWS slowly to
prevent the SUPPORT STOP from moving.
2 SCREWS
6 Tighten the 2 SCREWS for the
H219_4032GCA
H219_4032GC
SUPPORT STOP.
7 Under Paddle Arm Adjustment, touch [EJECT TOOL].

30SEP10
AR5258-1 8 Install:
Page
Note
If the PADDLE ARM ASSEMBLY needs to be replaced, refer to document Modification
Instructions for the KODAK DIRECTVIEW CLASSIC/ELITE CR Systems, MA5258-1.
Postrequisites
1 Do the adjustment for the Afterglow Baffle and Erase Housing Baffle. See page 55.
30SEP10
AR5258-1 Collector Assembly
Page
23 of 197
Purpose: To check that the space between the COLLECTOR ASSEMBLY and the
EXTRACTION BAR is correct.
Specification: The distance between the EXTRACTION BAR and the COLLECTOR is
0.75 mm (0.030 in.)
Special Tools: • TOOL 1F5681
• FLASHLIGHT
Prerequisites
None
To Check
See the video, 23 Adjustments: Collector Assembly, located on the Classic/Elite CR

Caution
Dangerous Voltage
2 Remove:
30SEP10
AR5258-1
Page
24 of 197 Caution
Dangerous Voltage
INTERLOCK 3 Energize the system.

KEY
H219_4013ACA
H219_4013AC

• [Diagnostics]
• [Hooks Motor Install/Collector Adjustment]
• [Collector Adjustment Position]
30SEP10
AR5258-1 6 Place the TOOL 1F5681 on the
Page TOOL
25 of 197 EXTRACTION BAR with the long end
toward the COLLECTOR ASSEMBLY.
7 Use the FLASHLIGHT to check that the
COLLECTOR ASSEMBLY lightly
touches the TOOL.
TOOL EXTRACTION
BAR
long end
COLLECTOR AY
H219_4008GCA
H219_4008GC
30SEP10
AR5258-1 To Adjust
Page
26 of 197
Caution
Dangerous Voltage
2 Remove:
Caution
Dangerous Voltage
INTERLOCK
KEY 3 Energize the system.
H219_4013ACA
H219_4013AC

• [Diagnostics]
• [Hooks Motor Install/Collector Adjustment]
• [Collector Adjustment Position]
6 Remove the Cassette Handling Assembly. See page 126.
30SEP10
AR5258-1
Page
27 of 197
front
2 SCREWS STOP
EXTRACTION
BAR rear
TOOL STOP
2 SCREWS
2 SCREWS
COLLECTOR AY
H219_4016HCA
2 SCREWS H219_4016HC
7 Loosen the 2 SCREWS on each:

• Front STOP
• Rear STOP
• COLLECTOR ASSEMBLY
8 Move:
• The 2 STOPS from the COLLECTOR ASSEMBLY
• The COLLECTOR ASSEMBLY from the EXTRACTION BAR
9 Place the TOOL 1F5681 on the EXTRACTION BAR with the long end toward the
COLLECTOR ASSEMBLY.
30SEP10
AR5258-1 10 Move the COLLECTOR ASSEMBLY until it lightly touches the TOOL.
Page
28 of 197 11 Tighten the 2 SCREWS for the COLLECTOR ASSEMBLY.
12 Remove the TOOL.
13 Move the front STOP toward the COLLECTOR ASSEMBLY.
14 Tighten the 2 SCREWS for the front STOP.
15 Do Step 13–Step 14 for the rear STOP.
16 Touch [Done].
17 Remove the INTERLOCK KEY.
Caution
Dangerous Voltage
19 Install:
• Cassette Handling Assembly - See page 126.
Postrequisites
1 Do:
• The Calibrating the Scan procedure - See page 192.
• KODAK DIRECTIVEW Total Quality Tool for CR Systems
30SEP10
AR5258-1 Galvo
Page
29 of 197
Purpose: To align the laser beam.
Specification: The laser beam is between the SLOTS on the TOOL 7H5593.
Prerequisites
None
To Check
See the video, 24 Adjustments: Galvo Assembly, located on the Classic/Elite CR System
You cannot check this adjustment. You must do this adjustment after installing a new OPTICS
MODULE.
30SEP10
AR5258-1 To Adjust
Page
30 of 197
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
• You must shut down the system before disconnecting the PMT/DAS BOARD.
• Dangerous Voltage
Important
The following systems do not have a RIGHT EMI PANEL:
• CLASSIC CR Systems serial number 20641 and above
• ELITE CR Systems serial number 10561 and above
2 Remove:
• RIGHT COVER - See Left and Right Covers on page 175.
• RIGHT EMI PANEL - See Left and Right EMI Panels on page 177.
• Collector Assembly - See page 118.
30SEP10
AR5258-1
Page THUMBSCREW
31 of 197 Caution
Do not cause damage to the OPTICAL
ASSEMBLY.
3 Loosen the 2 SCREWS.

service
position 4 Remove:
LASER FILTER
• 4 SCREWS
OPTICAL AY • ACCESS COVER
5 Loosen the THUMBSCREW.
ACCESS COVER
6 Move the LASER FILTER into the
service position.
7 Tighten the THUMBSCREW.
2 SCREWS
H219_4002GCA
H219_4002GC 4 SCREWS
Caution
Dangerous Voltage

30SEP10
AR5258-1 9 Install the INTERLOCK KEY.
Page
32 of 197
INTERLOCK
KEY
H219_4013ACA
H219_4013AC
30SEP10
AR5258-1 10 Refer to the illustration to install:
Page TOOL
33 of 197 • The TOOL 7H5593
2 SCREWS • The 2 SCREWS
H219_4004GCA
H219_4004GC

• [Diagnostics]
• [Galvo Setup]
30SEP10
AR5258-1
Page
34 of 197
“Linearity”
Value
[+] and [-]

Buttons
12 On the “LINEARITY SETUP” tab, touch:

• [START LINEARITY SWEEP]
• [LASER ON]
13 To change the “Linearity” value to the lowest possible value, use:
• [+] BUTTON
• [-] BUTTON
14 Touch:
• [STOP SWEEP]
• [SAVE]
30SEP10
AR5258-1
Page Press the Escape key to dismiss the video after viewing.
35 of 197
See the video, 25 Adjustments: Galvo Assembly - Tab 2 Visual Setup, located on the
Classic/Elite CR System page of the Carestream Health Service Portal.
15 On the “VISUAL SETUP” tab, touch:

• [SETUP SWEEP]
• [LASER ON]
30SEP10
AR5258-1 16 Check that the laser beam is between
Page
36 of 197 the SLOTS in the TOOL 7H5593.
TOOL
17 Touch:
laser beam
• [+] to decrease the width of the laser
beam
• [-] to increase the width of the laser
beam
18 Check that the laser beam is between
the SLOTS in the TOOL.
SLOTS
H219_4017ACA
H219_4017AC
19 Check that the laser beam is in the

center between the SLOTS.
GALVO
20 If the laser beam is not in the center
OPTICAL AY
between the SLOTS:
a Loosen the LOCKING SCREW on
the CLAMP.
b Rotate the GALVO until the laser
beam is in the center.
CLAMP c Tighten the LOCKING SCREW.
LOCKING
SCREW
H219_4026ACA
H219_4026AC
30SEP10
AR5258-1 21 Touch:
Page
37 of 197 • [LASER OFF/STOP SWEEP]
• [SAVE]
22 Select the “DAC SETUP” tab.

23 Touch [START GALVO PLOT].
30SEP10
AR5258-1
Page
38 of 197
Important
• The NOMINAL plot must have:
– No “Hook”
– A blue horizontal line starting between 975 and 1000
• The blue horizontal line typically is at the Velocity value of 1000. The actual value may be
slightly above or below 1000.
• The starting values are:
– “Servo Gain” - 90
– “Low Freq Damping” - 70
– “High Freq Damping” - 20
– “High Freq Phase” - 230
• You can only change the “Low Freq Damping” to obtain the correct NOMINAL plot.
• The GALVO stops after 1 minute. You must touch [START GALVO PLOT] to start it again.
24 Observe the NOMINAL plot for:

• No “Hook”
• A blue horizontal line starting between 975 and 1000
25 Use the [+] or [-] buttons for “Low Freq Damping” to adjust the NOMINAL plot.
26 Touch:
• [STOP GALVO PLOT]
• [SAVE]
• [START GALVO PLOT]
30SEP10
AR5258-1
Page Press the Escape key to dismiss the video after viewing.
39 of 197
See the video, 27 Adjustments: Galvo Assembly - Galvo Plot, located on the Classic/Elite
27 Select the “GALVO PLOT” tab.

28 Touch [18 X 24].
29 Check the plot.
30 Touch:
• [STOP GALVO PLOT]
• [Done]
30SEP10
AR5258-1
THUMBSCREW
Page
40 of 197 34 Move the LASER FILTER into the
operation position.
operation
position
36 Install:
• ACCESS COVER
LASER FILTER
• 4 SCREWS
OPTICAL AY 37 Tighten the 2 SCREWS.
ACCESS COVER
2 SCREWS
H219_4018GCA
38 Remove:
• 2 SCREWS
• TOOL
30SEP10
AR5258-1
Page
41 of 197
Important
39 Install:
• RIGHT EMI PANEL- See Left and Right EMI Panels on page 177.
Postrequisite
1 Do:
• The adjustment of the Fold Mirror - See page 42.
• Calibrating the Scan - See page 192.
• KODAK DIRECTVIEW Total Quality Tool for CR Systems
30SEP10
AR5258-1 Fold Mirror
Page
42 of 197
Purpose: To align the laser beam.
Specification: The laser beam is in the center of each of the SLOTS on the TOOL
7H5593.
Special Tools: • TOOL 7H5593
• T-10 WRENCH
• 1.5 mm ALLEN WRENCH
Prerequisites
1 Do the adjustment of the Galvo.
To Check
See the video, 28 Adjustments: Fold Mirror Assembly, located on the Classic/Elite CR
Laser Warning
• This equipment uses a visible red laser. Prevent direct exposure to the laser beam.
30SEP10
AR5258-1
Page
43 of 197
Important
2 Remove:
THUMBSCREW
Caution
ASSEMBLY.
service
position
3 Loosen 2 SCREWS.
LASER FILTER 4 Remove:
OPTICAL AY • 4 SCREWS
• ACCESS COVER
ACCESS COVER
6 Move the LASER FILTER into the
service position.
2 SCREWS
H219_4002GCA
30SEP10
AR5258-1
Page
44 of 197 Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC
30SEP10
AR5258-1
TOOL
10 See the graphic to install:
Page
45 of 197 • TOOL 7H5593
2 SCREWS • 2 SCREWS
H219_4004GCA
H219_4004GC

• [Diagnostics]
• [Galvo Setup]
30SEP10
AR5258-1
Page
46 of 197
12 On the “VISUAL SETUP” tab, touch:

• [START AGC SETUP SWEEP]
• [LASER ON]
30SEP10
AR5258-1
Page SLOTS
47 of 197
TOOL
laser beam
H219_4005BCA
H219_4005BC
13 Check the position of the laser beam on the small SLOTS in the TOOL 7H5593. See the
graphic on the next page.
30SEP10
AR5258-1 14 Determine the position of the laser
Page
48 of 197 beam. See the graphic for the correct
position.
correct
15 Is the position of the laser beam
correct?
Yes No
laser beam
The adjustment is Advance to Step 1
not correct correct. Advance of the adjustment
A to Step 2 of the procedure.
adjustment
procedure.
B
H219_4006GCA
H219_4006GC
30SEP10
AR5258-1 To Adjust
Page
49 of 197
ADJUSTING
SCREW B
SCREW B
SCREW C
ADJUSTING
SCREW C
SCREW A
ADJUSTING
H219_4007HCA SCREW A
H219_4007HC
30SEP10
AR5258-1 1 To adjust the laser beam to the center of the SLOTS in the TOOL 7H5593:
Page
50 of 197
Item Laser Beam Do:
A The right side of the a. Loosen 1.5 rotations:
LASER BEAM is • SCREW A
lower than the left
side. • SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW B clockwise until the
LASER BEAM is parallel to the slots in the TOOL.
c. If the LASER BEAM is:
• Above the slots, advance to Item C
• Below the slots, advance to Item D
d. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
30SEP10
AR5258-1 Item Laser Beam Do:
Page
51 of 197 B The left side of the a. Loosen 1.5 rotations:
LASER BEAM is • SCREW A
lower than the right
side. • SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW B counterclockwise
until the LASER BEAM is parallel to the slots in the
TOOL.
c. If the LASER BEAM is:
• Above the slots, advance to Item C
• Below the slots, advance to Item D
d. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
C The LASER BEAM a. Loosen 1.5 rotations:
is above the • SCREW A
SLOTS.
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW C clockwise until the
LASER BEAM is centered in the slots of the TOOL.
c. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
30SEP10
AR5258-1 Item Laser Beam Do:
Page
52 of 197 D The LASER BEAM a. Loosen 1.5 rotations:
is below the SLOTS. • SCREW A
• SCREW B
• SCREW C
b. Rotate the ADJUSTING SCREW C counterclockwise
until the LASER BEAM is centered in the slots of the
TOOL.
c. If the LASER BEAM is parallel and in the center of the
slots, tighten:
• SCREW A
• SCREW B
• SCREW C
2 Touch:
• [STOP AGC SETUP SWEEP]
• [LASER OFF]
30SEP10
AR5258-1
THUMBSCREW
5 Remove:
Page
53 of 197 • 2 SCREWS
• TOOL 7H5593
operation
position 7 Move the LASER FILTER into the
operation position.
LASER FILTER
OPTICAL AY 9 Install:
• ACCESS COVER
ACCESS COVER
• 4 SCREWS
2 SCREWS
H219_4018GCA
Important
30SEP10
AR5258-1 11 Install:
Page
54 of 197 • Collector Assembly - See page 118.
Postrequisite
1 Do:
• KODAK DIRECTVIEW Total Quality Tool for CR Systems
30SEP10
AR5258-1 Afterglow Baffle and Erase Housing Baffle
Page
55 of 197
Purpose: To check the distance from:
• AFTERGLOW BAFFLE to the PLATE
• ERASE HOUSING BAFFLE to the PLATE
Specification: The distance of:
• AFTERGLOW BAFFLE to the PLATE must be 2.3 mm (0.09 in.)
• ERASE HOUSING BAFFLE to the PLATE must be 2.3 mm (0.09 in.)
Special Tools: • TOOL 7H4047
• 35 x 43 cm CASSETTE
Prerequisites
None
To Check
You cannot check this adjustment.
To Adjust
Caution
Dangerous Voltage
30SEP10
AR5258-1 2 Remove:
Page
56 of 197 • Front Cover - See page 172.
4 SCREWS
• PMT/DAS Board - See page 116.
• Collector Assembly - See
page 118.
EMI
H219_4038ACA
COVER H219_4038AC
3 For:
CLASSIC CR Systems 20640 and below, CLASSIC CR Systems 20641 and above,
ELITE CR Systems 10560 and below ELITE CR Systems 10561 and above
a. Remove: Continue with Step 4.
• 4 SCREWS
• EMI COVER
b. Continue with Step 4.
Caution
Dangerous Voltage

30SEP10
AR5258-1 6 At the main menu, touch:
Page
57 of 197 • [Service Functions]
• [Diagnostics]
• [Light Test]
• [Advanced]
7 Insert the 35 x 43 cm CASSETTE into the CLASSIC/ELITE CR Systems.
8 Touch:
• [LOAD CASSETTE]
• [Lower Plate]
• [Erase Lamps On]
9 Remove and keep:
AFTERGLOW 3 SCREWS
BAFFLE • 3 SCREWS
• AFTERGLOW BAFFLE
H219_4039ACA
H219_4039AC
30SEP10
AR5258-1
Page
58 of 197 ERASE
Important
HOUSING • See the graphic to install the TOOL to
BAFFLE the PLATE.
tape
• The tape must not touch the SCREEN.
TOOL
10 Use tape to install the TOOL to the
PLATE PLATE.
11 Check that the ERASE HOUSING
BAFFLE is approximately 0.013 cm
(0.005 in.) from the TOOL.
12 Is the ERASE HOUSING BAFFLE
approximately 0.013 cm (0.005 in.) from
the TOOL?
Yes No
Advance to Continue with
Step 19. Step 13.
H219_4040GCA
H219_4040GC
30SEP10
AR5258-1 13 Pull the ERASE ASSEMBLY.
Page
59 of 197 ERASE AY 14 Loosen the 3 SCREWS.
15 Move the ERASE HOUSING BAFFLE.
17 Insert the ERASE ASSEMBLY.
18 Return to Step 12.
3 SCREWS
ERASE
HOUSING
BAFFLE
H219_4041GCA
H219_4041GC
30SEP10
Page
60 of 197 • AFTERGLOW BAFFLE
AFTERGLOW BAFFLE
• 3 SCREWS - do not tighten
TOOL 3 SCREWS
20 Move the AFTERGLOW BAFFLE:
• Until it lightly touches the TOOL
• Approximately 0.013 cm (0.005 in.)
from the TOOL
22 Carefully, remove the TOOL.
H219_4028GCA
H219_4028GC
23 Touch:
• [Erase Lamps Off]
• [Return Plate]
• [Eject Cassette]
24 Remove the CASSETTE.
25 For:
CLASSIC CR Systems 20640 and below, CLASSIC CR Systems 20641 and above,
ELITE CR Systems 10560 and below ELITE CR Systems 10561 and above
a. Install: Continue with Step 26.
• EMI COVER
• 4 SCREWS
b. Continue with Step 26.
30SEP10
Page
61 of 197 • Collector Assembly - See page 118.
Caution
Dangerous Voltage
Postrequisites
None
30SEP10
AR5258-1 Extraction Bar Motor Assembly
Page
62 of 197
Purpose: To align the EXTRACTION BAR MOTOR ASSEMBLY.
Specification: Contact the Center of Excellence (COE), formerly TSC.
To Check
You cannot check this adjustment. You must do this adjustment after installing a new
EXTRACTION BAR MOTOR ASSEMBLY.
See the video, 30 Adjustments: Extraction Bar - Motor Assembly, located on the Classic/
Elite CR System page of the Carestream Health Service Portal.
To Adjust
Caution
Dangerous Voltage
2 Remove:
• LEFT COVER - See Left and Right Covers on page 175.
• LEFT EMI PANEL - See Left and Right EMI Panels on page 177.
30SEP10
AR5258-1
Page
63 of 197 Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC

• [Diagnostics]
• [Hooks Motor and Collector Setup]
• [HOOKS MOTOR Install Position]
6 Remove:
30SEP10
AR5258-1
3 SCREWS 7 Loosen the 3 SCREWS for the
Page
64 of 197 EXTRACTION BAR MOTOR.
8 Move the EXTRACTION BAR MOTOR
fully to the left.
EXTRACTION
BAR MOTOR
H219_4019ACA
H219_4019AC
9 Install the TOOL 6H9842 to:

TOOL
• BEARING WHEEL
EXTRACTION BAR
MOTOR AY • EXTRACTION BAR
10 Tighten the SCREW to fasten the
TOOL.
H219_4029ACA BEARING SCREW

H219_4029AC WHEEL EXTRACTION BAR
30SEP10
AR5258-1
Page
65 of 197
Important
Use minimum force when sliding the EXTRACTION BAR MOTOR ASSEMBLY to prevent
bending the EXTRACTION BAR.
11 Slide the EXTRACTION BAR MOTOR ASSEMBLY until it lightly touches the TOOL.
12 Tighten the 3 SCREWS for the EXTRACTION BAR MOTOR.
13 Loosen the SCREW and remove the TOOL.
Caution
Dangerous Voltage
15 Install:
Postrequisites
1 Do the adjustment for the Extraction Bar Home Position. See page 66.
30SEP10
AR5258-1 Extraction Bar Home Position
Page
66 of 197
Purpose: To adjust the home position of the EXTRACTION BAR.
Specification: The software sets the position of the EXTRACTION BAR.
Special Tools: None.
Prerequisites
None
To Check
You cannot check this adjustment. This adjustment is a software procedure.
To Adjust
1 Touch:
• [Diagnostics]
• [Calibrate HOME Position]
Note
The message “Scanner is now initializing. Please wait.” displays.
2 Wait for the adjustment to complete.

3 Touch [Calibrate UNLATCH Position].
Note
The message “Scanner is now initializing. Please wait.” displays.
4 Wait for the adjustment to complete.

30SEP10
AR5258-1 Postrequisites
Page
67 of 197 None
30SEP10
AR5258-1 Extraction Bar Hooks
Page
68 of 197
Purpose: To adjust the EXTRACTION BAR HOOKS to the correct position.
Specification: Contact the Center of Excellence (COE), formerly TSC.
Prerequisites
1 Do the procedures:
• Extraction Bar Home Position - See page 66.
• Cassette Lower End Stop - See page 73.
To Check
See the video, 33 Adjustments: Extraction Bar - Verify Hooks Position, located on the
Caution
Dangerous Voltage
2 Remove:
30SEP10
AR5258-1
Page
69 of 197 Caution
Dangerous Voltage
INTERLOCK
H219_4013ACA
H219_4013AC

• [Diagnostics]
30SEP10
AR5258-1 6 Insert the TOOL 7H7252 against the
Page
70 of 197
TOOL CASSETTE END STOP.
7 Touch:
• [CLAMP]
• [VERIFY POSITION]
CASSETTE
END STOP H219_4012GCB
H219_4012GC
30SEP10
AR5258-1 8 Check the 2 PINS on the TOOL to
Page
71 of 197 determine if the HOOKS are in the
2 PINS
correct position.
9 Are the 2 PINS in the correct position
on the TOOL?
Yes No
TOOL The adjustment is Advance to the To

correct, continue Adjust procedure
with Step 10. on page 72.
H219_4027GCA
H219_4027GC
10 Touch:
• [HOOKS HOME Position]
• [UNCLAMP]
30SEP10
AR5258-1 To Adjust
Page
72 of 197
See the video, 34 Adjustments: Extraction Bar - Hooks Height Adjustment, located on
the Classic/Elite CR System page of the Carestream Health Service Portal.
1 Touch:
• [Diagnostics]
2 Under Hook Height, touch:
• [CLAMP]
• [SET HOOK HEIGHT]
3 Touch these buttons until the 2 PINS are in the correct position on the TOOL:
• [COARSE Nudge Up]
• [COARSE Nudge Down]
• [FINE Nudge Up]
• [FINE Nudge Down]
4 When the adjustment is correct, touch [SAVE].
Postrequisites
None
30SEP10
AR5258-1 Cassette Lower End Stop
Page
73 of 197
Purpose: To adjust the position of the CASSETTE LOWER END STOP.
Specification: The TOOL 1F8397 touches the EXTRACTION BAR HOOK and CASSETTE
LOWER END STOP at the same time.
Special Tools: TOOL 1F8397
Prerequisites
Important
When you do the Extraction Bar Home Position adjustment, you must calibrate the:
• “Home” position
• “Unlatch” position
To Check
See the video, 37 Adjustments: Lower Cassette End Stop, located on the Classic/Elite CR
Caution
Dangerous Voltage
30SEP10
AR5258-1 2 Remove:
Page
74 of 197 • Front Cover - See page 172.
Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC

• [Diagnostics]
• [HOOKS SETUP Position]
30SEP10
AR5258-1
TOOL
6 Place the TOOL 1F8397 between the
Page
75 of 197 CASSETTE LOWER END STOP and
HOOK the back HOOK on the EXTRACTION
BAR.
7 Check that the TOOL touches the
SCREW HOOK and CASSETTE LOWER END
STOP.
EXTRACTION BAR 8 Does that TOOL touch the HOOK and
the CASSETTE LOWER END STOP?
TOOL
Yes No
complete. Advance of the adjustment
to Step 5. procedure.
CASSETTE H219_4011GCA
SCREW END STOP H219_4011GC
30SEP10
AR5258-1 To Adjust
Page
76 of 197 1 At the main menu, touch:
• [Diagnostics]
• [HOOKS SETUP Position]
2 Rotate the SCREW counterclockwise
TOOL
2 rotations.
HOOK 3 Place the TOOL 1F8397 between the
CASSETTE LOWER END STOP and
the back HOOK on the EXTRACTION
SCREW BAR.
4 Adjust the SCREW until the TOOL
EXTRACTION BAR touches the HOOK and CASSETTE
LOWER END STOP.
TOOL
5 Touch [HOOKS HOME Position].
CASSETTE H219_4011GCA
SCREW END STOP H219_4011GC

30SEP10
AR5258-1 8 Install:
Page
Postrequisites
1 Adjust:
• Cassette Upper End Stop - See page 78.
• Cassette Extract Sensor S4 - See page 83.
30SEP10
AR5258-1 Cassette Upper End Stop
Page
78 of 197
Purpose: To adjust the position of the CASSETTE UPPER END STOP.
Specification: The TOOL 7H7252 touches the CASSETTE UPPER END STOP and
CASSETTE LOWER END STOP at the same time.
Prerequisites
Important
When you do the Extraction Bar Home Position adjustment, you must calibrate the:
• “Home” position
• “Unlatch” position
• Extraction Bar Home Position - See page 66.
30SEP10
AR5258-1 To Check
Page
79 of 197
See the video, 35 Adjustments: Upper Cassette End Stop - Verify, located on the Classic/
Caution
Dangerous Voltage
2 Remove:
Caution
Dangerous Voltage
INTERLOCK
• [Diagnostics]
H219_4013ACA
H219_4013AC
30SEP10
AR5258-1
TOOL
Page
80 of 197 7 Push the TOOL back against the
PIN CASSETTE UPPER END STOP
8 Under Hook Height, touch [CLAMP].
CASSETTE
UPPER END STOP
H219_4035GCA
H219_4035GC
30SEP10
AR5258-1 9 Push the PIN on the TOOL against the
Page
81 of 197 CASSETTE UPPER END STOP.
CASSETTE PIN
SCREW UPPER END STOP 10 Check that the PIN is between the
2 STEPS 2 STEPS on the TOOL.
TOOL 11 Is the PIN between the 2 STEPS on the
TOOL?
Yes No
complete. Advance of the adjustment
to Step 2 of the procedure.
TOOL
adjustment
procedure.
H219_4034GCB
H219_4034GC
30SEP10
AR5258-1 To Adjust
Page
82 of 197
See the video, 36 Adjustments: Upper Cassette End Stop - Adjustment, located on the
1 Rotate the SCREW for the CASSETTE
UPPER END STOP until the PIN is
CASSETTE PIN between the 2 STEPS.
SCREW UPPER END STOP
2 STEPS 2 Touch [Unclamp].
TOOL 3 Remove the INTERLOCK KEY.
4 Install:
• Left and Right Cassette Guides -
See page 179.
TOOL
H219_4034GCB
H219_4034GC
Postrequisites
1 Adjust the Cassette Extract Sensor S4.
30SEP10
AR5258-1 Cassette Extract Sensor S4
Page
83 of 197
Purpose: To adjust the position of the CASSETTE EXTRACT SENSOR S4.
Specification: The SENSOR BRACKET is at the front limit position of the CASSETTE.
Prerequisites
1 Do the adjustment Cassette Lower End Stop.
To Check
See the video, 38 Adjustments: Cassette Extract Sensor S4, located on the Classic/Elite
Caution
Dangerous Voltage
2 Remove:
30SEP10
AR5258-1
Page
84 of 197 Caution
Dangerous Voltage
INTERLOCK
H219_4013ACA
H219_4013AC

• [Diagnostics]
30SEP10
AR5258-1 6 Insert the TOOL 7H7252 against the
Page
85 of 197
TOOL CASSETTE END STOP.
CASSETTE
END STOP H219_4012GCB
H219_4012GC
7 Observe the check box next to the CASSETTE EXTRACT SENSOR S4.
8 Is the “x” displayed in the check box?
Yes No
Advance to the To Adjust procedure. The adjustment is correct. Advance to
Step 5 of the To Adjust procedure.
30SEP10
AR5258-1 To Adjust
Page
86 of 197 1 Loosen the 2 SCREWS on the
TOOL SENSOR BRACKET.
SENSOR 2 Move the SENSOR BRACKET until it
BRACKET touches the TOOL.
2 SCREWS
Important
When using the TOOL to adjust the
Cassette Extract Sensor S4, the
adjustment is correct when:
• The “x” is not displayed in the check box
CASSETTE END STOP S4, and
• The light from the EMITTER illuminates
through the hole in the TOOL
3 Move the SENSOR BRACKET from the

TOOL until the “x” is not displayed in
the check box CASSETTE END STOP
[S4].
CASSETTE 4 Tighten the 2 SCREWS.
END STOP H219_4012GCA
H219_4012GC 5 Remove:
• TOOL
• INTERLOCK KEY
7 Install:
30SEP10
Page
87 of 197 None
30SEP10
AR5258-1 Clamp Bar
Page
88 of 197
Purpose: To set the back space of the CLAMP BAR.
Specification: When the CLAMP BAR is fully open, the distance between the CLAMP
BAR and the ADJUSTMENT SCREW is 0.38 +/- 0.25 mm
(0.015 +/- 0.010 in.).
Special Tools: GAUGE 0.38 mm (0.015 in.)
Prerequisites
None.
To Check
See the video, 39 Adjustments: Clamp Bar, located on the Classic/Elite CR System page of
the Carestream Health Service Portal.
Caution
Dangerous Voltage
2 Remove:
• PMT COVER
30SEP10
AR5258-1
Page
89 of 197 Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC

• [Diagnostics]
• [Individual Component Control]
• [CLAMP]
• [Home]
30SEP10
AR5258-1 6 Press and hold the front of the CLAMP
Page
90 of 197 BAR fully to the right.
7 Use the GAUGE to measure between:
GAUGE
• CLAMP BAR
• ADJUSTMENT SCREW
CLAMP BAR
ADJUSTMENT
H219_4010ACA
H219_0000AC
SCREW
8 Is the measurement 0.38 +/- 0.25 mm (0.015 +/- 0.010 in.)?

Yes No
The adjustment is correct. Advance to Advance to the To Adjust procedure.
Step 7 of the To Adjust procedure.
30SEP10
AR5258-1 To Adjust
Page
91 of 197
Important
Excessive wear or loose parts will cause the front and back space measurement to be wrong.
1 Press and hold the front of the CLAMP

BAR fully to the right.
2 Rotate the SCREW:
GAUGE
• Until it touches the CLAMP BAR
• 1 rotation counter-clockwise
• [Diagnostics]
CLAMP BAR
• [CLAMP]
ADJUSTMENT
H219_4010ACA
H219_0000AC
SCREW • [Home]
4 Press and hold the front of the CLAMP
BAR fully to the right.
5 Use the GAUGE to measure between:
• CLAMP BAR
• ADJUSTMENT SCREW
6 Is the measurement 0.38 +/- 0.25 mm (0.015 +/- 0.010 in.)?
Yes No
Continue with Step 7. Return to Step 2.
30SEP10
AR5258-1
Page
92 of 197
Caution
Dangerous Voltage
9 Install:
• PMT COVER
Postrequisites
1 Do the adjustment:
30SEP10
AR5258-1 Left Plush Assembly
Page
93 of 197
Purpose: To align the LEFT PLUSH ASSEMBLY.
Specification: The LEFT PLUSH ASSEMBLY must be 4.5–5.5 mm (0.18–0.22 in.) from the
end of the 18 x 24 cm CASSETTE.
Special Tools: • 18 x 24 cm or 24 x 30 cm CASSETTE
• TOOL 7H3478
Prerequisites
1 Adjust the Clamp Bar.
To Check
See the video, 40 Adjustments: Left and Right Plush Assemblies, located on the Classic/
Caution
Dangerous Voltage
2 Remove:
30SEP10
AR5258-1
Page
94 of 197 Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC
5 Load the 18 x 24 cm or 24 x 30 cm CASSETTE.

• [Diagnostics]
• [CLAMP]
30SEP10
AR5258-1 7 Use the TOOL to check for a
Page
95 of 197 CASSETTE CASSETTE 4.5–5.5 mm (0.18–0.22 in.) clearance
from the end of the CASSETTE to the
LEFT PLUSH BRACKET.
8 Is the measurement correct?
Yes No
4.5 - 5.5 mm
TOOL (.177 - .217 in.) The adjustment is Advance to Step 1
correct. Advance of the adjustment
PLUSH BRACKET to Step 4 of the procedure.
adjustment
procedure.
TOOL
LEFT PLUSH
BRACKET H219_4021GCA
H219_4021GC
30SEP10
AR5258-1 To Adjust
Page
96 of 197 1 Loosen the 2 SCREWS.
2 Move the LEFT PLUSH ASSEMBLY
into the correct position.
Caution
Dangerous Voltage
4 Shut down the system. See Shutting

LEFT PLUSH AY
Down the System on page 170.
6 Install:
See page 179.
2 SCREWS H219_4023GCA
H219_4023GC
Postrequisites
Adjust the Right Plush Assembly. See page 97.
30SEP10
AR5258-1 Right Plush Assembly
Page
97 of 197
Purpose: To align the RIGHT PLUSH ASSEMBLY.
Specification: The RIGHT PLUSH ASSEMBLY must be 4.76 mm (0.19 in.) from an
inserted CASSETTE.
Special Tools: • 18 x 24 cm or 24 x 30 cm CASSETTE
• TOOL 7H3478
Prerequisites
1 Do the adjustment Left Plush Assembly. See page 93.
To Check
Caution
Dangerous Voltage
2 Remove:
30SEP10
AR5258-1
Page
98 of 197 Caution
Dangerous Voltage

KEY
H219_4013ACA
H219_4013AC
5 Insert the 18 x 24 or 24 x 30 CASSETTE.

• [Diagnostics]
• [CLAMP]
30SEP10
AR5258-1
Page
99 of 197 CASSETTE
RIGHT PLUSH AY
TOOL 4.76 mm
LEFT PLUSH AY (0.19 in.)
RIGHT PLUSH AY
TOOL
H219_4022BCA LEFT CASSETTE

H219_4022BC PLUSH AY
7 Use the TOOL 7H3478 to measure the distance between the RIGHT PLUSH ASSEMBLY
and the CASSETTE. Is the distance 4.76 mm (0.19 in.)?
Yes No
The checkout procedure is complete. Advance to Step 1 of the adjustment
Advance to Step 4 of the adjustment procedure.
procedure.
30SEP10
AR5258-1 To Adjust
Page
100 of 197
CASSETTE CASSETTE
4.76 mm
TOOL RIGHT PLUSH AY (0.19 in.)
TOOL
H219_4026BCA
H219_4026BC 2 SCREWS
1 Loosen the 2 SCREWS on the RIGHT PLUSH ASSEMBLY.

2 Use the TOOL 7H3478 to align the RIGHT PLUSH ASSEMBLY to be 4.76 mm (0.19 in.)
from the CASSETTE.
Caution
Dangerous Voltage
6 Install:
30SEP10
Page
101 of 197 None
30SEP10
AR5258-1 Internal Bar Code Reader
Page
102 of 197
Purpose: To check the alignment of the INTERNAL BAR CODE READER.
Specification: When you install the BAR CODE ALIGNMENT TOOL TL-5600 and touch
[READ CASSETTE ID], the MONITOR displays “x222222222”.
Prerequisites
None
To Check
See the video, 41 Adjustments: Internal Bar Code Reader, located on the Classic/Elite CR
Caution
Dangerous Voltage
2 Remove:
Caution
Dangerous Voltage

30SEP10
AR5258-1 4 Install the INTERLOCK KEY.
Page
103 of 197
INTERLOCK
KEY
H219_4013ACA
H219_4013AC

TOOL
• [Diagnostics]
INTERNAL
BAR CODE
READER
H219_4030GCA
H219_4030GC
30SEP10
AR5258-1
Page
104 of 197
7 Touch:
• [CLAMP]
• [READ CASSETTE ID]
Important
The Status might display “The bar code is backwards”. This is normal.
8 Check that the CASSETTE ID “x222222222” displays.

9 Does “x222222222” display for the CASSETTE ID?
Yes No
The adjustment is correct. Advance to Step 1 of the
Advance to Step 8. adjustment procedure.
30SEP10
AR5258-1 To Adjust
Page
105 of 197 1 Remove:
2 If the status displays:
“x333333333” “x111111111” “Error”
Push the BRACKET in a Pull the BRACKET out a Move the BRACKET a
minimum distance. minimum distance. minimum distance in either
direction until numbers display.
3 Touch:
• [UNCLAMP]
4 Remove the TOOL.
5 Insert the TOOL again.
6 Touch:
• [CLAMP]
7 Return to Step 2 until the status displays “x222222222”.
Caution
Dangerous Voltage
9 Remove:
• TOOL
• INTERLOCK KEY
30SEP10
Page
106 of 197 • Top Cover - See page 173.
Postrequisites
None
30SEP10
AR5258-1 Static Brush
Page
107 of 197
Purpose: To check the distance from the STATIC BRUSH to the E-BOX.
Specification: The distance from the STATIC BRUSH to the E-BOX must be 12.8 mm
(0.500 in.).
Special Tools: • 6-in. SCALE TL-2762
• 35 x 43 cm CASSETTE
Prerequisites
None
To Check
See the video, 42 Adjustments: Static Brush, located on the Classic/Elite CR System page
of the Carestream Health Service Portal.
Caution
Dangerous Voltage
2 Remove:
• Erase Lamp Assembly – CLASSIC CR System Serial Number 20640 and below,
ELITE CR System Serial Number 10560 and below on page 152 or
• Erase Lamp Assembly – CLASSIC CR System Serial Number 20641 and above,
ELITE CR System Serial Number 10561 and above on page 154.
30SEP10
AR5258-1 3 Touch:
Page
108 of 197 • [Service Functions]
• [Component Control: Step]
• [LOAD CASSETTE]
4 Insert a 35 x 43 cm CASSETTE.
5 Touch [Load Plate to Scan Position].
6 Use the 6-in. SCALE TL-2762 to
measure the distance between the
STATIC BRUSH and the E-BOX.
TOOL
STATIC
BRUSH
H219_4024GCA
2 SCREWS H219_4024GC
7 Is the distance 12.8 mm (0.500 in.)?

Yes No
The adjustment is correct. Advance to Advance to Step 1 of the
Step 5 of the adjustment procedure. adjustment procedure.
30SEP10
AR5258-1 To Adjust
Page
109 of 197 1 Loosen the 2 SCREWS.
2 Measure with SCALE TL-2762.
3 Move the STATIC BRUSH until the distance between the STATIC BRUSH and the E-
BOX is 12.8 mm (0.500 in.).
5 Install:
• Erase Lamp Assembly – CLASSIC CR System Serial Number 20641 and above,
ELITE CR System Serial Number 10561 and above on page 154
Caution
Dangerous Voltage
Postrequisites
None
ADJUSTMENTS AND REPLACEMENTS Replacements
30SEP10
AR5258-1
Page
Section 2: Replacements
110 of 197
Galvo
Prerequisites
None
To Remove
Caution
Dangerous Voltage
Important
2 Remove:
• RIGHT EMI PANEL - See Left and Right EMI Panels on page 177.
30SEP10
AR5258-1
Page
111 of 197 Caution
ASSEMBLY.
ACCESS COVER
3 Loosen 2 SCREWS.
4 Remove:
• 4 SCREWS
• ACCESS COVER
2 SCREWS
H219_5011ACA
H219_5011AC
4 SCREWS
5 Disconnect the M4J1 CONNECTOR.

6 Loosen the SCREW.
7 Remove the GALVO.
GALVO
H219_5012ACA SCREW
H219_5012AC M4J1 CONNECTOR
30SEP10
AR5258-1 To Install
Page
112 of 197
Important
You must see the graphic to install the
GALVO with the CIRCUIT BOARD in the
correct position.
1 Install the GALVO.

2 Tighten the SCREW.
3 Reverse the steps in the removal
GALVO
procedure.
CIRCUIT BOARD
H219_4036ACA
H219_4036AC
Postrequisites
• Galvo - See page 29.
• Fold Mirror - See page 42.
2 Do the Calibrating the Scan - See page 192.
30SEP10
AR5258-1 Optics Module
Page
113 of 197 Prerequisites
None
To Remove
Caution
Dangerous Voltage

OPTICS
MODULE
Important
The following systems do not have a RIGHT
EMI PANEL:
• CLASSIC CR Systems serial number
20641 and above
3 SCREWS
• ELITE CR Systems serial number 10561
ground wire and above
CONNECTOR J2
2 Remove:
H219_5015GCA
H219_5015GC
• RIGHT COVER - See Left and
Right Covers on page 175.
• RIGHT EMI PANEL - See Left and
Right EMI Panels on page 177.
• Galvo - See page 110.
30SEP10
AR5258-1
Page
114 of 197 ESD
Possible damage from electrostatic discharge.
3 Disconnect:
• CONNECTOR J2
• Ground wire
4 Remove:
• 3 SCREWS
• OPTICS MODULE
To Install
1 Reverse the steps in the removal procedure.
Postrequisites
1 Do:
• Setting the Laser Calibration Voltage - See page 182.
• Adjustment of the
– Galvo - See page 29.
– Fold Mirror - See page 42.
30SEP10
AR5258-1 Local User Interface (LUI)
Page
None
To Remove
Caution
Dangerous Voltage
2 Remove:
ESD
3 Remove:
LOCAL USER
INTERFACE • 4 SCREWS
(LUI)
• LOCAL USER INTERFACE (LUI)
4 SCREWS
H219_5027ACA
H219_5027AC
To Install
Postrequisites
None
30SEP10
AR5258-1 PMT/DAS Board
Page
None
To Remove
Caution
Dangerous Voltage
2 Remove:
PMT COVER • Front Cover - See page 172.
2 SCREWS
Important
The longer SCREW for the PMT COVER is
PMT/DAS BOARD located toward the back.
CONNECTOR 4 Remove:
A5J1
• 2 SCREWS
• PMT COVER
3 SCREWS
SCREW
H219_5013GCA
ground STRAP H219_5013GC
30SEP10
AR5258-1
Page
117 of 197 ESD
5 Remove from the PMT/DAS BOARD:

• SCREW
• Ground STRAP
6 Disconnect CONNECTOR A5J1.
7 Pull the PMT/DAS BOARD.
To Install
Postrequisites
30SEP10
AR5258-1 Collector Assembly
Page
None
To Remove
Caution
Dangerous Voltage
ESD
2 SCREWS Possible damage from electrostatic discharge.
2 Remove:
COLLECTOR AY
3 Remove:
• 2 SCREWS
• COLLECTOR ASSEMBLY
H219_5016GCA
H219_5016GC
30SEP10
AR5258-1
Page To Install
119 of 197
Caution
Do not damage the PMT.
Postrequisites
30SEP10
AR5258-1 Collector Cover
Page
None
To Remove
Caution
Dangerous Voltage
ESD
2 Remove:
page 118.
Important
The top 2 screws are 10 mm, and the
bottom 2 screws are 8 mm.
3 Remove:
COLLECTOR COVER
• 4 SCREWS
H206_0198GCA
• COLLECTOR COVER
4 SCREWS H206_0198GC
30SEP10
AR5258-1 To Install
Page
121 of 197
Caution
• Do not damage the PMTs.
• The top 2 screws are 10 mm, and the bottom 2 screws are 8 mm.
1 Loosely install:
COLLECTOR COVER
• COLLECTOR COVER
• 4 SCREWS–do not tighten
COLLECTOR
2 See the graphic to place the edge of
the COLLECTOR on a flat surface.
3 Align the edge of the COLLECTOR
COVER to the flat surface.
5 Reverse the remaining steps in the
4 SCREWS removal procedure.
H206_0199ACA
flat surface H206_0199AC
Postrequisites
1 Adjust the Collector Assembly - See page 23.
30SEP10
AR5258-1 PMTs
Page
None
To Remove
COVER
2 SCREWS Caution
Dangerous Voltage

ESD
2 Remove:
2 PMTs • Front Cover - See page 172.
FOAM
page 118.
3 Remove:
• 2 SCREWS
COLLECTOR AY H219_5014GCA
H219_5014GC • COVER
• FOAM
• 2 PMTs
30SEP10
AR5258-1 To Install
Page
123 of 197
Caution
Do not damage the PMT.
Postrequisites
30SEP10
AR5258-1 Fold Mirror
Page
None
To Remove
Caution
Dangerous Voltage

3 SCREWS Down the System on page 170.
2 Remove:
FOLD MIRROR
page 118.
• 3 SCREWS
• FOLD MIRROR
H219_5017GCA
H219_5017GC
To Install
30SEP10
Page
125 of 197 1 Do:
• The adjustment of the Fold Mirror - See page 42.
30SEP10
AR5258-1 Cassette Handling Assembly
Page
None
To Remove
See the video, 15 Removal Procedures: Cassette Handling Assembly, located on the
Caution
Dangerous Voltage
30SEP10
AR5258-1
Page
127 of 197
CASSETTE
HANDLING AY
CONNECTOR J2
2 SCREWS
SCREW H219_5018HCA
H219_5018HC
2 Remove:
• 3 SCREWS
• CASSETTE HANDLING ASSEMBLY
3 Disconnect the CONNECTOR J2.
30SEP10
AR5258-1 To Install
Page
128 of 197
Important
Before tightening the SCREWS for the CASSETTE HANDLING ASSEMBLY, you must push
the CASSETTE HANDLING ASSEMBLY against the 2 STOPS.
Postrequisites
• Cassette Extract Sensor S4 - See page 83.
30SEP10
AR5258-1 Left Plush Assembly
Page
None
To Remove
Caution
Dangerous Voltage

2 Remove:
See page 179.
2 SCREWS
H219_5023ACA 3 Remove:
LEFT PLUSH AY H219_5023AC
• 2 SCREWS
• LEFT PLUSH ASSEMBLY
To Install
Postrequisites
30SEP10
AR5258-1 Right Plush Assembly
Page
None
To Remove
Caution
Dangerous Voltage

2 Remove:
See page 179.
• 2 SCREWS
H219_5026ACA
RIGHT
H219_5026AC PLUSH AY 2 SCREWS • RIGHT PLUSH ASSEMBLY
To Install
Postrequisites
30SEP10
AR5258-1 Light Seals
Page
None
To Remove
WASHER Caution
SCREW Dangerous Voltage

SCREW
2 Remove:
LEFT
LIGHT SEAL • Top Cover - See page 173.
See page 179.
RIGHT 3 Remove:
H219_5024ACA
LIGHT SEAL H219_5024AC
• SCREW
• WASHER
• LEFT LIGHT SEAL
• SCREW
• WASHER
• RIGHT LIGHT SEAL
30SEP10
AR5258-1
2 SCREWS 4 Remove:
Page
132 of 197 2 SCREWS • 2 SCREWS
• TOP LEFT LIGHT SEAL
• 2 SCREWS
• TOP RIGHT LIGHT SEAL
TOP
LEFT
LIGHT SEAL
TOP
RIGHT
LIGHT SEAL
H219_5025GCA
H219_5025GC
To Install
Postrequisites
30SEP10
AR5258-1 Extraction Bar
Page
None.
To Remove
Caution
Dangerous Voltage
EXTRACTION BAR 1 Shut down the system. See Shutting

2 Remove:
• Erase Lamp Assembly – CLASSIC
CR System Serial Number 20640
and below, ELITE CR System
Serial Number 10560 and below
on page 152 or
• Erase Lamp Assembly – CLASSIC
2 SCREWS CR System Serial Number 20641
and above, ELITE CR System
Serial Number 10561 and above
on page 154
H219_5021GCA
H219_5021GC
• 2 SCREWS
• EXTRACTION BAR
To Install
Postrequisites
30SEP10
AR5258-1 Slow Scan Assembly
Page
None
To Remove
See the video, 17 Removal Procedures: Slow Scan Assembly, located on the Classic/Elite
• [Diagnostics]
• [Slow Scan Down]
Caution
Dangerous Voltage
3 Remove:
• LEFT COVER - See Left and Right Covers
• LEFT EMI PANEL - See Left and Right EMI Panels
30SEP10
AR5258-1 • Erase Lamp Assembly – CLASSIC CR System Serial Number 20641 and above,
Page ELITE CR System Serial Number 10561 and above on page 154
135 of 197
• 2 SCREWS
• PLATE
• 2 SCREWS
• SHIPPING BRACKET
• SPRING
30SEP10
AR5258-1
Page
136 of 197 ESD
4 Disconnect:
• SLOW SCAN ENCODER
CONNECTOR
• CONNECTOR A7J1
A7J1
SLOW SCAN
ENCODER
CONNECTOR H219_5028GCA
EXTRACTION BAR H219_5028GC
30SEP10
AR5258-1
Page
137 of 197 SCREW
SLOW
2 SCREWS SCAN AY
H219_5029BCA 2 SCREWS
H219_5029BC
Caution
When removing the SLOW SCAN ASSEMBLY, do not remove the TOP SCREW first.
5 Hold the SLOW SCAN ASSEMBLY and remove the bottom 2 SCREWS.
6 Remove the TOP SCREW.
7 Remove the SLOW SCAN ASSEMBLY from the system.
To Install
Postrequisites
1 Do the Slow Scan Current and Velocity Test.
30SEP10
AR5258-1 Plate Present Sensor S6
Page
To Remove
Caution
Dangerous Voltage
2 Remove:
• LEFT COVER - See Left and Right Covers.
• LEFT EMI PANEL - See Left and Right EMI Panels.
3 Manually push the EXTRACTION BAR back to lower it fully down.
30SEP10
AR5258-1 4 Remove:
Page 2 SCREWS
139 of 197 CONNECTOR • 2 SCREWS
PLATE PRESENT • BRACKET through left side of
SENSOR S6
system
CONNECTOR Caution
2 SCREWS The parts must be installed in the correct
2 SCREWS positions.
BRACKET
PLATE PRESENT LED

5 Observe the positions of:
• PLATE PRESENT LED
• PLATE PRESENT SENSOR S6
• CONNECTORS
6 Disconnect the CONNECTOR from the
PLATE PRESENT LED.
7 Remove:
• 2 SCREWS
H219_5008GCA • PLATE PRESENT LED
H219_5008GC
8 Disconnect the CONNECTOR from the

PLATE PRESENT SENSOR S6.
9 Remove:
• 2 SCREWS
• PLATE PRESENT SENSOR S6
To Install
30SEP10
Page
140 of 197 1 Adjust the Extraction Bar Home Position. See page 66.
2 Do the Slow Scan Current and Velocity Test. See page 184.
30SEP10
AR5258-1 Extraction Bar Home Sensor S5
Page
None
To Remove
Caution
Dangerous Voltage
2 Remove:
• LEFT COVER - See Left and Right Covers.
• LEFT EMI PANELS - See Left and Right EMI Panels.
3 Manually push the EXTRACTION BAR back to lower it fully down.
30SEP10
AR5258-1
2 SCREWS 4 Remove:
Page
142 of 197
BRACKET
• 2 SCREWS
• BRACKET through left side of
CONNECTOR
system
5 Disconnect the CONNECTOR.
6 Remove:
EXTRACTION • 2 SCREWS
BAR HOME
SENSOR S5 • EXTRACTION BAR HOME
SENSOR S5
2 SCREWS
H219_5010GCA
H219_5010GC
To Install
Postrequisites
1 Adjust the Extraction Bar Home Position. See page 66.
2 Do the Slow Scan Current and Velocity Test. See page 184.
30SEP10
AR5258-1 Coil Board A7, Encoder and Slow Scan Rotor
Page
None
To Remove
Caution
Dangerous Voltage
1 Shut down the system. See page 170.

2 Remove the Slow Scan Assembly. See page 134.
ESD
3 Disconnect:
• A6P3
• A7J1
• GROUND STRAP
30SEP10
AR5258-1 4 Remove the 4 SCREWS.
Page
144 of 197 5 Loosen the 2 SCREWS in the
ENCODER.
Caution
Prevent damage to the ENCODER.
4 SCREWS
6 Remove:
ROTOR
• ENCODER
COUPLING
• CRASH GUARD
Important
The ROTOR is a magnetic component.
ENCODER
7 Hold the ROTOR.
8 Loosen the COUPLING 1 to 1.5
2 SCREWS
rotations.
9 Pull the ROTOR down and remove it
CRASH H219_5027GCA from the SHAFT.
GUARD H219_5027GC
ESD
10 Remove:
• 4 SCREWS
• COIL BOARD A7
11 Place the THERMAL GASKET on the new COIL BOARD.
30SEP10
AR5258-1 To Install
Page
145 of 197 1 Install the new COIL BOARD.
THERMAL GASKET
2 Place the ROTOR and COUPLING at
the bottom of the SHAFT.
COIL BOARD A7
3 Insert 2 parts of the plastic FEELER
GAUGE 981409 between the ROTOR
FEELER GAUGE
and the COIL BOARD.
4 Place the ROTOR against the FEELER
GAUGE.
ROTOR
5 Check that the COUPLING is inserted
COUPLING into the ROTOR.
6 Hold the ROTOR and tighten the
COUPLING.
7 Remove the FEELER GAUGE.
ENCODER
CRASH GUARD
Important
The ROTOR should not touch the COIL
BOARD A7.
H219_5019HCA
H219_5020GC
8 Manually rotate the ROTOR to check that the ROTOR rotates freely.
Note
The space between the ROTOR and the COIL BOARD A7 might not be uniform. This is a
normal condition.
9 Install the CRASH GUARD and the ENCODER on the SHAFT.

10 Install the Slow Scan Assembly. See page 134.
30SEP10
AR5258-1
Page
146 of 197
Caution
Dangerous Voltage

• [Diagnostics]
• [Slow Scan Current Calibration]
• [START]
13 After the “Slow Scan Current Calibration” is complete, did “PASSED” display”?
Yes No
The replacement procedure is Do the Slow Scan Current and Velocity Test.
complete. See page 184.
Postrequisites
None
30SEP10
AR5258-1 Anti-Reverse Assembly
Page
None
To Remove
• [Diagnostics]
30SEP10
AR5258-1
Page
148 of 197 Caution
Dangerous Voltage

3 Remove:
• LEFT COVER - See Left and Right
Covers on page 175.
• LEFT EMI PANEL - See Left and
Right EMI Panels on page 177.
2 HEX NUTS
• Cassette Handling Assembly - See
page 126.
4 Loosen the 2 HEX NUTS.
5 Remove the ANTI-REVERSE
ANTI-REVERSE AY ASSEMBLY.
H219_5022GCA
H219_5022GC
To Install
Postrequisites
None
30SEP10
AR5258-1 Plate Support Assembly
Page
None
To Remove
See the video, 16 Removal Procedures: Plate Support Assembly, located on the Classic/
• [Diagnostics]
Caution
Dangerous Voltage

3 Remove:
• LEFT COVER - See Left and Right Covers
• LEFT EMI PANEL - See Left and Right EMI Panels
ELITE CR System Serial Number 10560 and below or
30SEP10
AR5258-1 • Erase Lamp Assembly – CLASSIC CR System Serial Number 20641 and above,
Page ELITE CR System Serial Number 10561 and above
150 of 197
• 2 SCREWS
• SHIPPING BRACKET
• 2 SCREWS
• PLATE
• SPRING
4 Remove:
PLATE SUPPORT AY
• 2 SCREWS
• PLATE SUPPORT ASSEMBLY -
through the top of the system.
2 SCREWS
H219_5030GCA
H219_5030GC
30SEP10
AR5258-1
Page To Install
151 of 197
Postrequisites
None
30SEP10
AR5258-1 Erase Lamp Assembly – CLASSIC CR System Serial Number
Page
152 of 197 20640 and below, ELITE CR System Serial Number 10560 and
below
Prerequisites
None
To Remove
Caution
Dangerous Voltage

30SEP10
AR5258-1
Page
153 of 197
LATCH
SLIDE
RELEASE
H219_5007HCA
ERASE LAMP AY H219_5007HC
2 Remove the Front Cover. See page 172.

3 Disengage the LATCH.
4 Pull the ERASE LAMP ASSEMBLY.
5 Disengage the top and bottom SLIDE RELEASES.
6 Remove the ERASE LAMP ASSEMBLY.
To Install
Postrequisites
None
30SEP10
AR5258-1 Erase Lamp Assembly – CLASSIC CR System Serial Number
Page
154 of 197 20641 and above, ELITE CR System Serial Number 10561 and
above
Prerequisites
None
To Remove
Caution
Dangerous Voltage

30SEP10
AR5258-1
Page
155 of 197
HANDLE
SLIDE
RELEASE
H219_5033HCA
ERASE LAMP AY H219_5033HC
2 Remove the Front Cover. See page 172.

3 Use the HANDLE to pull the ERASE LAMP ASSEMBLY.
4 Disengage the top and bottom SLIDE RELEASES.
5 Remove the ERASE LAMP ASSEMBLY.
To Install
Postrequisites
None
30SEP10
AR5258-1 CPU
Page
156 of 197
Prerequisites
1 Indicate to the customer that all images will be erased.
2 To store existing data, do the following procedures in the Recovery Instructions and
Software Installation Instructions for the KODAK DIRECTVIEW CLASSIC/ELITE CR
Systems, SI5258-1:
Procedure
Checking the RECOVERY KIT
Preparing the System
Recording the Data
Storing the Data
To Remove
Caution
Dangerous Voltage
30SEP10
AR5258-1 2 Which model computer is used in the
Page
157 of 197 system?
Model 8810 HP5700
CUSTOMER
NETWORK Continue with Advance to
COM 1 Step 3. Step 5.
COM 3
3 For the model 8810 computer, label and
COM 4 then disconnect the following CABLES:
MONITOR
Cable From
BAR CODE HOSPITAL CUSTOMER
READER NETWORK - RJ45 NETWORK
TOUCHSCREEN
MONITOR MONITOR
MOUSE
KEYBOARD MOUSE MOUSE
KEYBOARD KEYBOARD
POWER
POWER POWER
TOUCHSCREEN TOUCHSCREEN
BAR CODE BAR CODE
READER READER
4 For the model 8810 computer, advance
H219_0006GCA to the To Install procedure.
H219_0006GC
30SEP10
AR5258-1 5 For the model HP5700 computer, label
Page
158 of 197 and then disconnect the following
unused CABLES:
POWER
PS/2 PORTS CABLE From
HOSPITAL CUSTOMER
COM3/unused NETWORK - RJ45 NETWORK
(ignore the MONITOR MONITOR
COM1/unused
painted PC label
MOUSE USB MOUSE
that says COM2)
MONITOR TOUCHSCREEN TOUCHSCREEN
BAR CODE BAR CODE
USB
KEYBOARD
READER READER
USB MOUSE
KEYBOARD USB KEYBOARD
POWER POWER
unused 6 For the model HP5700 computer, do

extra NIC BAR CODE the To Install procedure.
READER
TOUCHSCREEN CUSTOMER
NETWORK
H226_1027GCA
H226_1027GC
To Install
2 To restore software and existing data, do the following procedures in the Recovery
Instructions and Software Installation Instructions for the KODAK DIRECTVIEW
CLASSIC/ELITE CR Systems, SI5258-1:
Procedure
Installing the Software
Restoring the Data
Completing the Installation
30SEP10
Page
159 of 197 None
30SEP10
AR5258-1 Hard Drive
Page
160 of 197
Prerequisites
1 Indicate to the customer that all images will be erased.
2 To store existing data, do the following procedures in the Recovery Instructions and
Software Installation Instructions for the KODAK DIRECTVIEW CLASSIC/ELITE CR
Systems, SI5258-1:
Procedure
Checking the RECOVERY KIT
Preparing the System
Recording the Data
Storing the Data
To Remove
Caution
Dangerous Voltage
2 Remove:
• Rear Panel - See page 176.
• CPU - See page 156.
ESD
3 Place the CPU on the ESD BLANKET.

4 Fasten your WRIST BAND and the GROUND STRAP.
30SEP10
AR5258-1 5 Remove:
Page
161 of 197 CPU COVER 3 THUMBSCREWS • 3 THUMBSCREWS
• CPU COVER
H177_0703ACA
CPU H177_0703AC
30SEP10
AR5258-1
Page
162 of 197 4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
6 Remove the 2 SCREWS from the HARD DRIVE BRACKET.

7 Move the HARD DRIVE BRACKET back to clear the frame of the CPU.
8 Remove the following CABLES from the opposite side of the HARD DRIVE BRACKET:
• RIBBON CABLE
• POWER CABLE
9 Remove:
• 4 SCREWS - keep
• HARD DRIVE - discard
30SEP10
AR5258-1
Page
163 of 197
CONNECTOR J26
H177_0708HCA
H177_0708HC
10 Check that the CONNECTOR J26 is seated correctly.
Note
If the CONNECTOR J26 is not seated correctly, you might receive the following message:
“1962 No operating system found.” “Press F1 to start boot sequence.”
30SEP10
AR5258-1 To Install
Page
164 of 197
4 SCREWS
HARD DRIVE
2 SCREWS POWER
HARD DRIVE CABLE
BRACKET
RIBBON
CABLE
CPU
H177_0704HCA
H177_0704HC
1 Install the new HARD DRIVE with the 4 SCREWS removed in Step 9 of the removal
procedure.
2 Install:
• RIBBON CABLE
• POWER CABLE
• HARD DRIVE BRACKET
• 2 SCREWS
30SEP10
AR5258-1 3 Install:
Page
165 of 197
CPU COVER 3 THUMBSCREWS
• CPU COVER
• 3 THUMBSCREWS
• CPU - See page 156.
• Rear Panel - See page 176.
H177_0703ACA
CPU H177_0703AC
Caution
Dangerous Voltage

5 To restore the software and existing data, do the following procedures in the Recovery
Instructions and Software Installation Instructions for the KODAK DIRECTVIEW
CLASSIC/ELITE CR Systems, SI5258-1:
Procedure
Installing the Software
Restoring the Data
Completing the Installation
Postrequisites
None
30SEP10
AR5258-1 PS1 Power Supply Fan
Page
166 of 197 Prerequisites:
None
1 3
JUMPER
H219_5037BCA
H219_5037BC
Important
If the unit has a MEANWELL power supply, SP7H9147, then it will have a jumper on the front
panel. The jumper should be left in the following position:
• 1-2 = normal
• 2-3 = inhibited; supply will not turn on (no fan and no outputs)
• If the jumper is removed, the fan is on but there are no power outputs unless the supply
is remotely controlled through another connector.
30SEP10
AR5258-1 To Remove:
Page
167 of 197
Caution
Dangerous Voltage
2 Remove the Rear Panel from the CR system. See page 176.
3 Remove the mounting fasteners holding the POWER SUPPLY PS1.
4 Remove the POWER SUPPLY PS1 from the CR system.
2 Screws 5 Remove:
• 2 SCREWS
Top Cover
• 4 SCREWS
• FAN GUARD
4 Screws
H226_1040ACA
H226_1040AC Fan Guard
30SEP10
AR5258-1
Connector
6 Disconnect the CONNECTOR.
Page
168 of 197 7 Remove and discard the FAN.
Fan
H226_1041ACA
H226_1041AC
To Install:
Arrows 1 Install the new FAN.
2 Install the FAN CONNECTOR.
Connector
Note
The arrow on the FAN indicates the
direction of the air flow and the rotation of
the fan blades.
H226_1042ACA
H226_1042AC
30SEP10
AR5258-1
2 Screws
3 Install:
Page
169 of 197 • FAN GUARD
Top Cover
• 4 SCREWS
• 2 SCREWS
4 Screws
H226_1040ACA
H226_1040AC Fan Guard
4 Install the POWER SUPPLY PS1 in the CR System.

Note
Secure all fasteners.
5 Replace the CR System Rear Panel. See page 176.
Postrequisites:
None
ADJUSTMENTS AND REPLACEMENTS Additional Service Procedures
30SEP10
AR5258-1
Page
Section 3: Additional Service Procedures
170 of 197
Shutting Down the System

1 Use the touchscreen monitor to shut down the system:
Software Version 4.6 and Lower Software Version 5.1 and Higher
At the MAIN MENU, touch: Touch:
• UTILITY MENU • Quick Menu button
• SYSTEM SHUTDOWN • Shutdown
• Shutdown/Power Off • Shutdown/Power Off
• OK • OK
30SEP10
AR5258-1 DIP Switch Settings of the IEB Board
Page
171 of 197
SWITCHES
4 3 2 1 4 3 2 1
OFF
ON
RESET BUTTON
Heat Sink
H219_4044HCA
H219_4044HC
The standard DIP switch settings are:
Switch Setting Notes

1 On I2C Boot (0 = I2C boot, 1 = normal boot)
2 Off Stay in boot (0 = normal boot, 1 = stay in boot)
3 Off Format file system (0 = normal boot, 1 = format file system)
4 Off LEDs (0 = LEDs off, 1 = LEDs on); set to the On position if the lights are
blinking and the board is operating correctly
30SEP10
AR5258-1 Opening and Removing Covers and Panels
Page
172 of 197
Front Cover
See the video, 9 Removal: Front Cover, located on the Classic/Elite CR System page of the
Carestream Health Service Portal.
Caution
Dangerous Voltage

2 Pull and lift to remove the FRONT
COVER.
FRONT COVER
H219_4033ACA
H219_4033AC
30SEP10
AR5258-1 Top Cover
Page
173 of 197
See the video, 10 Removal: Top Cover, located on the Classic/Elite CR System page of the
2 SCREWS CONNECTOR
1 Remove the Front Cover. See
COVER page 172.
3 Rotate the CONNECTOR COVER.
4 Disconnect the 2 CONNECTORS.
H219_5001ACA
2 CONNECTORS H219_5001AC
30SEP10
AR5258-1 5 Remove the 4 SCREWS.
Page 4 SCREWS
TOP COVER
174 of 197 6 Lift the TOP COVER.
H219_5002GCA
H219_5002GC
30SEP10
AR5258-1 Left and Right Covers
Page
175 of 197
See the video, 11 Removal: Left & Right Covers, located on the Classic/Elite CR System
1 Remove:
LEFT COVER
4 SCREWS
3 Remove the LEFT COVER.
5 Remove the RIGHT COVER.
4 SCREWS
H219_5003GCA
H219_5003GC RIGHT COVER
30SEP10
AR5258-1 Rear Panel
Page
176 of 197
See the video, 13 Removal: Rear Panel, located on the Classic/Elite CR System page of the
9 SCREWS
REAR PANEL
H219_5004HCA
H219_5004HC
1 Remove:
• Left and Right Covers - See page 175.
• 9 SCREWS
30SEP10
AR5258-1 • REAR PANEL
Page
177 of 197
Left and Right EMI Panels
See the video, 12 Removal: Left & Right EMI Panels, located on the Classic/Elite CR
5 SCREWS
5 SCREWS
LEFT EMI PANEL
H219_5005HCA
RIGHT EMI PANEL
H219_5005HC
1 Remove:
• Left and Right Covers
• 5 SCREWS
• LEFT EMI PANEL
30SEP10
AR5258-1
Page
178 of 197
Important
2 If the system has a RIGHT EMI PANEL, remove:

• 5 SCREWS
• RIGHT EMI PANEL
30SEP10
AR5258-1 Left and Right Cassette Guides
Page
179 of 197 1 Remove:
LEFT CASSETTE GUIDE 4 SCREWS • Front Cover - See page 172.
4 SCREWS • Top Cover - See page 173.
• 4 SCREWS
• LEFT CASSETTE GUIDE
• 4 SCREWS
• RIGHT CASSETTE GUIDE
RIGHT
CASSETTE
GUIDE
H219_5006GCA
H219_5006GC
30SEP10
AR5258-1 Restoring the Purchased Options
Page
180 of 197
1 Insert the correct OPTIONS DISKETTE.
2 From the “Load/Save Configuration” screen, touch [Add Upgrade Options].
3 Do the following for each option:
a Select the correct upgrade option.
b Touch [Add Upgrade Options].
c Wait for the option to restore.
d Remove the DISKETTE.
30SEP10
AR5258-1 Restoring the Configuration
Page
181 of 197
• [WebLink]
2 Select:
• Utilities>Backup/Restore
• “Restore” tab
• “All Device Data” for “Restore Level”
• “Upload Configuration File” check box
3 Touch [Browse].
4 Select the “backup.bin” file.
5 Touch:
• [Open]
• [Restore]
6 Wait for the status to complete.
30SEP10
AR5258-1 Setting the Laser Calibration Voltage
Page
182 of 197
Important
Do this procedure after installing a new OPTICS MODULE.

• [Diagnostics]
• [Laser Power]
2 In the “LASER CALIBRATION” window, enter the values that are on the label located on
the new F-THETA LENS of the new OPTICS MODULE.
3 Touch:
• [CALIBRATE NEW LASER]
• [SAVE NEW BACK UP]
4 For all sizes of CASSETTES, do the Calibrating the Scan procedure. See page 192.
Replacing the MCB Board

After replacing the MCB board, P6H3377, refer to the directions in Installation Instructions for
the New Mini-MCB Board for the KODAK DIRECTVIEW CR 825/850 Systems and the
KODAK DIRECTVIEW CR Classic/Elite Systems, II4825-2, on the Carestream Health Service
Portal for information regarding loading the software and the hooks motor settings on the
board.
30SEP10
AR5258-1 Calibrating the System
Page
183 of 197 Light Test
• [Diagnostics]
• [Light Test]
• [TEST]
2 Wait for the test to complete.
3 Check that “PASS” displays in “AUTO-ZERO”.
4 Touch [START GRAPH].
5 Check that the value is approximately 4–5. To change the view, touch:
• [ZOOM IN]
• [ZOOM OUT]
6 Touch [HV ON] and check that the value increases.
30SEP10
AR5258-1 Slow Scan Current and Velocity Test
Page
184 of 197
• [Diagnostics]
• [Slow Scan Current and Velocity Tests]
2 Insert a CASSETTE.
3 Select:
• “Load 35 x 43 Cassette”
• “Start Velocity Test”
4 Wait for the test to complete.
5 Check that the results on the GRAPH between “Start of Scan” and “End of Scan” are
below 120 and leveled.
6 Are the results of the GRAPH correct?
Yes No
The test is complete. Use [Diagnostics] to
correct the problem.
7 Touch [Eject Cassette].
8 Remove the CASSETTE.
30SEP10
AR5258-1 Preparing the Cassettes
Page
185 of 197
PHOSPHOR CASSETTE
Important
SCREEN You must start with the 35 x 43 cm
CASSETTE.
T
ub
e
1 Move the LATCH to the right to release
S
id
e
the PHOSPHOR SCREEN.
2 Remove the PHOSPHOR SCREEN
from the CASSETTE.
3 Check that the PHOSPHOR SCREEN:
• Is correctly fastened to the
hole CASSETTE
LATCH
• Edges are not lifted
• Does not have changes in color
4 Clean the PHOSPHOR SCREENS.
Snap
Close 5 Install the PHOSPHOR SCREEN into
To the CASSETTE.
Open
6 Insert a tool into the hole to snap and
H177_2443GCA
close the CASSETTE.
H177_2443GC
7 Close the LATCH on the CASSETTE.
8 Check that the LATCH on the
CASSETTE is operating correctly.
9 From the main menu, touch [Erase
Cassette].
10 Insert the CASSETTE into the
CLASSIC/ELITE CR Systems.
11 Do Step 1–Step 10 for all of the
CASSETTES.
30SEP10
AR5258-1 Preparing the Room
Page
186 of 197
X-RAY Caution
TUBE
COLLIMATOR • Do not use a BUCKY or a GRID during
LIGHT this procedure.
1 Move the X-RAY TUBE to 180 cm

(72.0 in.) above the floor.
Important
A LEAD SHEET and the help of a licensed
180 cm Radiological Technologist (RT) is necessary
(72.0 in.)
CASSETTE
for this procedure.
tape 2 Ask the Radiological Technologist (RT)

to energize the X-ray equipment and
the COLLIMATOR LIGHT on the X-RAY
TUBE.
3 Place the CASSETTE on the floor
5.0 cm
under the beam of light.
H177_0004GCC
H177_0004GC (2.0 in.)
4 Align the beam of light with a 5.0 cm
(2.0 in.) area of light on the floor around
the CASSETTE.
Important
You must place the tape correctly in Step 5.
5 Place the tape on the floor around the

edges of the beam of light.
30SEP10
AR5258-1 6 Use tape to fasten the COPPER and
Page
187 of 197 ALUMINUM FILTERS TL-5259 to each
X-RAY TUBE other.
Important
The COPPER FILTER must be directly next
to the X-RAY TUBE.
COPPER FILTER
7 Insert both of the FILTERS into the
tape
bottom of the X-RAY TUBE. If
necessary, use tape to adhere the
FILTERS to the bottom of the X-RAY
TUBE.
H149_0013ACC
ALUMINUM FILTER H149_0013AC
Preparing the Equipment
Important
DOSIMETER A LEAD SHEET and the help of a
Radiological Technologist (RT) is necessary
for this procedure.
1 Use the following specifications for the

first setup of the X-ray equipment:
• 80 kVp (+/- 1)
• 80 mAs
Note
The specification above for the mAs might
LEAD SHEET H149_0014ACA be different.
H149_0014AC
2 Remove the CASSETTE from the floor.

30SEP10
AR5258-1
Page
188 of 197
Important
You must use a LEAD SHEET or a LEAD APRON under the DOSIMETER. If a LEAD
SHEET or a LEAD APRON is not used, the values on the DOSIMETER will be false by a
maximum of 20%.
3 Place a LEAD SHEET or a LEAD APRON and the DOSIMETER TL-4818 in the center of
the area defined by the tape.
LCD DISPLAY
READ/RESET
SWITCH
F
OF
ON
POWER
SWITCH RESET
READ H149_0015BCA
H149_0015BC
4 Move:
• POWER SWITCH on the DOSIMETER to the “ON” position
• READ/RESET SWITCH to the “RESET” position and then to the “READ” position
5 Check that “0.00” displays on the LCD DISPLAY.
6 Ask the RT to expose the DOSIMETER.
7 Check that the DOSIMETER displays a value of 20.0 mR +/- 2.0 mR on the LCD
DISPLAY.
30SEP10
AR5258-1 8 Is the value correct?
Page
189 of 197 Yes No
Advance to Step 14. Do Step 9–Step 13.
9 Move the READ/RESET SWITCH to the “RESET” position and then to the “READ”
position.
10 If you have adjusted the mAs setting more than once and the value is not within the
specification, move the X-RAY TUBE up a minimum distance.
11 Is the mR value:
Less than specification? More than specification?
Ask the RT to increase the mAs setting Ask the RT to decrease the mAs setting
on the X-ray equipment and continue on the X-ray equipment and continue
with Step 12. with Step 12.
12 Ask the RT to expose the DOSIMETER.
13 Check that the DOSIMETER displays a value of 20.0 mR +/− 2.0 mR on the LCD
DISPLAY. Is the value correct?
Yes No
Continue with Step 14. Do Step 9–Step 13 again.
14 Record the number on the LCD DISPLAY.
Note
You will use the recorded number when you do the calibration procedure.
15 Ask the RT to expose the DOSIMETER 3 times to check that the values remain within
+/− 0.2 mR of the value that you recorded in Step 14.
Note
If the values are not within the specification, use another X-ray source.
30SEP10
AR5258-1 Exposing the Cassette
Page
190 of 197
X-RAY
TUBE Important
• The ARROW on the CASSETTE must
be parallel to the X-RAY TUBE.
• Do not use a LEAD SHEET during this
procedure.
ARROW
1 Remove the LEAD SHEET and the
DOSIMETER from the floor.
180 cm
(72.0 in.) 2 Place the CASSETTE in the center of
CASSETTE the tape.
tape 3 Ask the RT to expose the CASSETTES
every 2 minutes.
Important
• After exposing the CASSETTE, you
5.0 cm
H177_0004GCA
H177_0004GC (2.0 in.) must wait 15 minutes before starting this
procedure.
• Every minute that you wait beyond
15 minutes causes the exposure index
value to decrease by 5.
4 Wait 15 minutes from the time of

exposure of the first CASSETTE.
5 Insert the first CASSETTE into the system.
6 Touch [Start Calibration Scan].
7 Insert the exposed CASSETTES every 2 minutes.
30SEP10
AR5258-1
Page
191 of 197
Important
If the calibration is not successful, an error code occurs.
8 Was the calibration successful?

Yes No
The calibration is completed. Continue with Step 9.
9 At the “Last Calibrated Date” screen, locate the last date and time for the corresponding
CASSETTE.
10 Locate the corresponding error code in the error log.
11 If you made adjustments to the GALVO for LLI CASSETTES, do a calibration of the
STANDARD CASSETTES again.
30SEP10
AR5258-1 Calibrating the Scan
Page
192 of 197
Important
If the feature for the KODAK DIRECTVIEW CR Long-Length Imaging (LLI) System is
enabled, do the calibration of the LLI CASSETTES before the STANDARD CASSETTES.
1 Touch:
• [Diagnostics]
• [Scan Calibration]
2 Enter the number from the display on the DOSIMETER. See Step 14 on Page 189.
3 Insert the first CASSETTE into the system.
4 Touch [Start Calibration Scan].
5 Insert the exposed CASSETTES every 2 minutes.
Important
If the calibration is not successful, an error code occurs.
6 Was the calibration successful?

Yes No
The procedure is complete. Continue with Step 7.
7 At the “Last Calibrated Date” screen, locate the current date and time for the
corresponding CASSETTE.
8 Locate the corresponding error code in the error log.
9 If you made adjustments to the GALVO for LLI CASSETTES, do a calibration of the
STANDARD CASSETTES again.
30SEP10
AR5258-1 View and Plot Collector Profiles for all Cassettes
Page
193 of 197 1 At the main menu, touch:
• [Diagnostics]
• [View Collector Profiles]
2 Select the 35 x 43 cm CASSETTE.
Important
Spikes might be the result of dust in the COLLECTOR or the illumination of the laser beam
on the COLLECTOR.
start scan : 55
offset : 1773 Collector Profile 35 x 43 Calibration Date: Sat Apr 12 09:12:31 2003
100
95
amplitude : 3678 90
85
print1 : 749 80
75
70
print2 : 880 65 CORRECT
60
high voltage: 2400 55
50
45
40
35
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
Status: Collector Profile for Cassette Size 35 x 43
3 Observe the COLLECTOR PROFILE of all sizes of CASSETTES.

Note
Correct values will not have:
• Spikes
• Large difference in the pixel values
30SEP10
AR5258-1
Page
194 of 197
start scan : 57
offset : 1517 Collector Profile 35 x 43 Calibration Date: Thu Jan 30 16:25:10 2003
100
95
amplitude : 2970 90
85
large difference in pixel value
print1 : 699 80
75
70
print2 : 805 65
60 NOT CORRECT
high voltage: 2400 55
50
45
40
35
"Spike"
30
25
20
15
10
GET COLLECTOR PROFILES
5
0
Zoom In Zoom Out 2048
Tube 1 (back) Tube 2 (front)
Cassette Size: 18 x 24 24 x 30 35 x 35 35 x 43
35 x 43 LLI 15 x 30
Status: Collector Profile for Cassette Size 35 x 43
H194_9004DC
4 Is the COLLECTOR PROFILES from Step 3 correct?

Yes No
Advance to Step 7. Continue with Step 5.
30SEP10
AR5258-1 5 Do:
Page
195 of 197 • The adjustment for
– Galvo on page 29
– Fold Mirror on page 42
• Exposing the Cassette - See page 190.
• View and Plot Collector Profiles for all Cassettes - See page 193.
Caution
Use caution when you clean the COLLECTOR in Step 6.
6 If large differences appear in the pixel values or spikes, use a LINT-FREE CLOTH to
clean dust that might be blocking the beam of light to the COLLECTOR.
7 Do:
• Exposing the Cassette - See page 190.
• KODAK DIRECTVIEW Total Quality Tool on all sizes of CASSETTES
• A review of the logs to check that the “Linearity” is less than 0.5 on the 35 x 43 cm
CASSETTE
30SEP10
AR5258-1 Restoring Hospital Information System (HIS) and Remote Information
Page
196 of 197 System (RIS) Information

• [Key Operator Functions]
• [System Configuration]
• [HIS/RIS Configuration]
2 Select the “Remote Query” tab.
3 Type the new values.
4 Select the “Polling” tab.
6 Select the “Options” tab.
8 Touch:
• [Save Changes]
• [Back]
• [Profile Configuration]
10 Touch [Save Changes].
30SEP10
AR5258-1 Publication History
Page
197 of 197
Publication Publication ECO
Changed Pages File Name Notes
Date No. No.
26NOV07 AR5258-1 - - - --- ar5258_1.fm New Publication
29NOV07 AR5258-1 - - - 1 ar5258_1.fm Revision
04SEP08 AR5258-1 - - - All ar5258_1.fm Revision
06MAR09 AR5258-1 - - - All ar5258_1.fm Revision
22MAR10 AR5258-1 - - - Various ar5258_1.fm Added a special tools table,
fan replacement procedure,
shutdown procedure, and
UPS warning
29JUN10 AR5258-1 --- Various ar5258_1.fm Added a PS1 jumper note
20AUG10 AR5258-1 --- Various ar5258_1.fm Added a replacing the MCB
section
30SEP10 AR5258-1 --- 122–3 ar5258_1.fm Added a replacing the
Collector Cover section
DIRECTVIEW is a trademark of Carestream Health, Inc.

The Kodak trademark and trade dress are used under license from Kodak.
Printed in U.S.A. • ar5258_1.fm
Carestream Health, Inc.

150 Verona Street
Rochester, NY 14608

CR Carestream Classic Ajustes&amp;Remplazos

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{Adjust/Replace}{Production}{Carestream Health Inc.}{Confidential} Publication No.

Adjustments and Replacements

© CARESTREAM HEALTH, INC. 2010

3 Energize the system.

5 At the main menu, touch:

3 Energize the system.

front STOP 2 SCREWS rear STOP

10 Slide the CASSETTE HANDLING

11 Tighten the 3 SCREWS for the CASSETTE HANDLING ASSEMBLY.

3 Install the TOOL 6H7206.

1 Loosen the SCREW on the STOP.

6 Tighten the SCREW on the STOP.

3 Insert the TOOL 7H7252.

7 Under Paddle Arm Adjustment, touch [EJECT TOOL].

See the video, 23 Adjustments: Collector Assembly, located on the Classic/Elite CR

INTERLOCK 3 Energize the system.

5 At the main menu, touch:

5 At the main menu, touch:

7 Loosen the 2 SCREWS on each:

3 Loosen the 2 SCREWS.

8 Energize the system.

11 At the main menu, touch:

[+] and [-]

12 On the “LINEARITY SETUP” tab, touch:

15 On the “VISUAL SETUP” tab, touch:

19 Check that the laser beam is in the

22 Select the “DAC SETUP” tab.

24 Observe the NOMINAL plot for:

27 Select the “GALVO PLOT” tab.

INTERLOCK 8 Energize the system.

11 At the main menu, touch:

12 On the “VISUAL SETUP” tab, touch:

4 Energize the system.

27 Energize the system.

Press the Escape key to dismiss the video after viewing.

INTERLOCK 3 Energize the system.

5 At the main menu, touch:

9 Install the TOOL 6H9842 to:

H219_4029ACA BEARING SCREW

2 Wait for the adjustment to complete.

4 Wait for the adjustment to complete.

5 At the main menu, touch:

TOOL The adjustment is Advance to the To

1 Do the adjustment Extraction Bar Home Position. See page 66.

INTERLOCK 3 Energize the system.

5 At the main menu, touch:

6 Remove the INTERLOCK KEY.

5 At the main menu, touch:

3 Move the SENSOR BRACKET from the

INTERLOCK 3 Energize the system.

5 At the main menu, touch:

8 Is the measurement 0.38 +/- 0.25 mm (0.015 +/- 0.010 in.)?

1 Press and hold the front of the CLAMP

INTERLOCK 3 Energize the system.

5 Load the 18 x 24 cm or 24 x 30 cm CASSETTE.

4 Shut down the system. See Shutting

INTERLOCK 3 Energize the system.

5 Insert the 18 x 24 or 24 x 30 CASSETTE.

H219_4022BCA LEFT CASSETTE

1 Loosen the 2 SCREWS on the RIGHT PLUSH ASSEMBLY.

3 Energize the system.

5 Insert the TOOL 7H7252.

8 Check that the CASSETTE ID “x222222222” displays.

7 Is the distance 12.8 mm (0.500 in.)?

CR Carestream Classic Ajustes&Remplazos

CR Carestream Classic Ajustes&Remplazos