Gairfel TECHNOLOGYGairfel 1, o1 a O services 111 Panel Radiator Production Plant Hendek / Sakarya 01 12 Combi Boller Production Plant’ Hendek /Sakarya 01 2.0 y r 02 STEEL PANEL RADIATOR PRODUCTION 2.1 Production Line o2 2.2 Welding Test Facilities 05 3.0 rao ——— RADIATOR TYPES 04 3.1 Radiator Height and Lenght Varieties os 4.0 rao ——— RADIATOR MODELS 06 4:1 Compact Model os 42 What Finished Product Contains? 07 5.0 surrace TREATMENT, COLD AND POWDER COATING — 08 5.1 Cataphoresis oe 6.0 packacin' — ‘cING 09 61 Conveyance 09 62 Radiator Loading Qty on Pallet 10 83 Pallet Weight n 63.1 Type 1011-20-21 n 632 Type 22:33 12 64 Technical Table 13 65 Product Label 8 66 Heat Capacity 14 ype 10-11-20 15 Type 21-22-33 18 67 Product Weight 67.1 Type 22 x 500/22 x 600 67.2 Type 22 «750 /22 x 900 ——— .O accessories 16 8.0 Y Fi en QUALITY CETIFICATES 18 — 9.0 decLARATION OF PERFORMANCE 19 9.1 Heat Out Table 20 ce 10.0 assemsiy 22 10.1 Warming for Etfiency 22 102 Usage of Spring Consoles 2% wwwairfel.com.trGairfel 1.0 SERVICES M 1.1 Panel Radiator Production Plant Hendek / Sakarya Airfel radiator factory, which reached yearly 1.600.000 meter square production are with latest investments, Is among limited number of facilities all around the world in panel radiator production field with high machine technology and cataphoresis coating Whole manufacturing is made in full automatic weld lines, They are tested or 100% tightness, pressure resistance and presented with Airfel quality. which can be prove with the fact that our panel radiators have 12 years warranty, wwwairfel.com.tr 1.2 Combi Boiler Production Plant Hendek / Sakarya Boiler production plant, which has a capacity of 300 thousand boiler production in a year, has also great ‘emphasis on R&D studies. Our boilers are designed by a special team and manufactured with use of high quality components of industry. Products are tested for 100% security. function tightness and pressure resistance. CE certifications are given by accredited laboratories of Europe.Gairfel 20 STEEL PANEL RADIATOR PRODUCTION 2.1 Production Line Slitting Line Afel pane! radiator factory established ona 2005, with Press Line Welding Lines DAIKIN, Turkey holds a 10% market share. Paint Shop 55% of its production is exported abroad. Airfel Panel Radiator production, Coil Slitting Packaging Line ine, sitting process, the formation of actual steel coils and sheets PANEL and convectors SSES spot weld formed by bringing welding and seam automatically. Convector plate, is. iin the convector press. Panel radiators, manufatured with an experienced team and high technology machinery equipment ate tested on every level of production in order to meet customer satisfaction with Airfel quality. wwwairfel.com.tr eWelding & Test FacilitiesGairfel 30 RADIATOR TYPES ya Panel radiator types (6 different) is shaped by the number used in the production of panels and convectors TYPE 10 () 1 Panel + 0 Convector TYPE 11 (PK) 1 Panel «1 Convector TYPE 20 (PP) 2 Panel + 0 Convector at g| iI! TYPE21(PKP) —_: 2 Panel + 1 Convector TYPE 22 (PKKP) —: 2 Panel +2 Convector ii ‘TYPE 33 (PKKPKP) : 3 Panel + 3 convector 6 | a Panel Water Channel ) LJ wwwairfel.com.trGairfel 3.1 Radiator Height and Length Varieties 600, 750, 800 mm) x 27 different lengths (from 400 mm to 3000 mm 6 different heights (300, @ snaannnne iF 11 PK a 0 © S 1 q 0 2 i q g af \ Ky 33 DKEK eA wwwairfel.com.trGairfel 40 RADIATOR MODELSGairfel 4.1 Compact Model Compact radiators have all the benefits of the a normal radiator but with the added advantage that they come with factory fitted top grills and also end panels that provide a more appealing, pleasing and efficient end product for the customers. In addition to that. compact radiators ate versatile and are quite easy to install, Have to use Compact radiators with TRV (Thermostatic radiator valves) After installing TRVs. owners have to get used to the self-regulating principle which, ‘means that they do not have to turn the thermo- statup and down. When room tennperatures vary, the valve automatically opens or closes to regulate the flow of hot water until the desired tempera- ture is achieved. Only ifthe desired room temperature has to be changed or if windows are opened or closed for ventilation does the sensor setting need to be adjusted. We advice AIRFEL TRV for high efficiency. 6 different heights (300. 400, 500, 600. 750. 900 mm) x27 different lengths (from 400 mm to 3000 mm) 4.2 What Finished Product Contains ? 6 different heights (500, 400, 500, 600, 750, 800 mm) x 27 different lengths (from 400 mm to 3000 mm) Panel Seet Convector (Fin) Nipple ‘Support Plate Hanger bracket Side Covers (2 pcs) Top cover (1 pc) wwwairfel.com.trGairfel 5. SURFACE TREATMENT, COLD AND POWDER COATING — Degreasing: surface cleaning before coating the metal surfaces of the heating and rinsing operations after bathing. Activation: zinc-phosphate coating preparation Coating is done in order to ensure homogeneity Zirconium coating: The coating method to provide long lasting corrosion resistance. Environment friendly Cataphoresis: Mostly used in the automotive sector and to increase the corrosion resistance of metal surfaces on the basis of electro-chemical principles of water-based primer coating film-forming surface, Difference quality in the sector, Aitfel created with high corrosion resistance. 12 years warranty. Zirconium’ > a - > a - Degreasing Flushing, Zirconium — Destilation Flushing, 5.1 Cataphoresis ‘The dispersed particles have an electric surface charge, on which an external electric field exerts an electrostatic Coulomb force, According to the double layer theory, all surface charges in fluids are screened by a diffuse layer of ions, which has the same ‘alsolute charge but opposite sign with respect to that of the surface charge. The electric field also exerts a force on the ions in the diffuse layer which has direction ‘opposite to that acting on the surface charge. This latter force is not actually applied to the particle, but to the ions in the diffuse layer located at some distance from the particle surface, and part of tis transferred all the way to the particle surface through viscous stress. This part of the force is also called electrophoretic retardation force The process is fairly simple whereby the dry powders are arranged on sheet glass in any desired pattern or design. The glass is then fired ina kiln only to the point of making the powder stick to the glass, leaving the powder in what appears to be a soft powdery form as opposed fully fusing the powders into the glass AIRFEL uses RAL 9010/9016 colors, Poweler coating process, the radliators, oven for curing operations. wwwairfel.com.trGairfel 6.0 SPECIFICATIONS Powcler coating process. the radiators, oven for curing operations. Then the line of packaging and plastic parts after mounting on the upper-side ccover with plastic, shrink packaging manufacturing procedures are completed 6.1 Conveyance This product is packed carefully to avoid any external influences, Please do not d strike this product during transportations. During unpacking, please avoid conta any sharp objects with the painted surface. Mounting accessories are in the package, Please do not those therms wwwairfel.com.tr oeRadiator Loading Qty on Pallet 6 different heights (300, 400, 500, 600, 750, 900 mm) x 27 different lengths (rom 400 mm to 3000 mm} Quantities per palletGairfel 63 Pallet Weight 63.1 Type 10-11-20-21 pa ko tye no ype 2021 Ses g ge & 400 346 224 267 315 389 462 516 337 407 483 599 714 500 | 410 | 267 319. 37a 470. S57 | 622| 408 495 S89 755875 600 | 473 309 371 440 S50 O52 728 | 472 S83 694 867 1038 700 | S86 351. 423. S02 630. 747 | 833 | S49 670 800 1000 1192 eo | 300 197257 285 356 21 ATI 311 30 455 | S68 677 900 332-218 «263 «314 «4396 469 524 346 424 S06 635 757 1000 | 364 759 290 345 436 SIG S78 381 467 S59 702 836 100 | 396 260 316377 476 Sos | GSI | 417 SIT 612 762916 1200 | 422-281-342 402 SIT 611 Ges | 452555 G64 935 996 1300 459 303 367 439 557 659 737 488 599 717 902 1076 1400 491 324 393 470 597 706 790 523 643 770 969 1156 1500 523 345 419 S502 637 754 843 558 687 823 518 618 1600 | S55. 305445535677 BOI 85 | SOs 750 876 SSI GSE 1700 | 56387 471 S64 718 849 949 | G29 774 928 SES 698 800 626.414 S05 G02 765 905 1010 670 82% 987 622 742 1900 654 435 529 633 805 952 1062 705 868 1040 655 782 2000 690 454 555 664 845 1000 1116 | 740 911 1093 689 822 200 | 361-758-290 S42 445 S24 SBS | S82 478 S75 722862 2200-377 249 «303 «363463 S47 G11 | 405 500 S99 755 902 200 | 303 260 6 379 403 S71 asa | 42s 521 G2s | 789 9M 2400 408 270 329 395 503 595 664 441 543 652 822 981 2500 424 281 342 410 523 619 691 459 566 679 856 1022 2600 440 292 355 426 543 643 718 | 477 587 705 889 1062 2700 | 454 302 «368 M42 SEB 665 744 | 495 609 751 | 925 1101 2800 472.«B13«381 AST Se 690-71 | SI2_ 6S 758 958. 1141 2900 | 488-525 504 47S 606 714 797 | 550 655 7e4 | 990.1181 3000 504 334 407 489 624 738 824 548 675 811 1023 1221 wwwairfel.com.trGairfel 63.2 Type 22-33 2 $ 2 8 &@ 2/3 $3 8 @ 8 8 400 44) 237 348 415 518 617 430 282 | 341 407 | 509 607 5 ll (52 [20 | Aza [Soe reas] 7s (sen saa} 170 | (aaa) (ene i7A5 soo | 624 | 329 | soo | 597 | 752 | avs | 12 | wou | «02 | sao | 702 | ae ES SNES ESN IIL 800 | 405 214 | 326 | 391 494 586 300 | 266 322 306 Gs SE 900 451 239 364 436 552 657 444 294 360 432 547 651 1000 | «96 | z6s | «oz | «a2 | 11 | 727| «50 | 325 | 398 | 077 | 00s | 720 4108 pl (542 aa | azn |Sea reas |s=1)| (5253551 [ssh |[ar8) (sai) |fes2 v0 | sae | 312 | a7a | s7 | 72a | s7a| sax | x05 | 475 | asa | s77 | 687 1300 634 337 516 619 786 624 626 416 409 491 624 | 743 woo | 680 | 361 | 555 | €65 | 645 | 670 | 672 | aa7 | 439 | 527 | 670 | 798 1500 725 | 386 591711 602 «717° «717° «477, 469 564 717 B54 100 | 771 | a0 | 29 | 75¢ | ext | 705 | 765 | soe | a9 | coo | 760 | soa EES EE eS #00 | 290 | sa6 | 47s | sea | 723 | ac1 | 627 | ase | se2 | 676 | 260 | 1024 1900 305 406 498 599 762 907 723 482 592 712 907 1080 2000 320 426 523 | 629 801 954 760 506 | 622 748 953 | 1135 2166 jl (234) 4479 sea} |reea|(a«ay | [1600] (757) |.ssi0 |fes2)|[7as)| 7000] 2200 | 351 | 467 | s7 | e90 | 279 | 1006] ass | sss | a2 | 221 | 1047| 1246 Sac eN SI Te SE 2400 | 381 S08 | 624 751 | 957 1130/ 906 | GOs 745 | 896 1140/1357 2500 397 «529 650 782 997 1186 943 629 773 | 931 1187 1413 2600 412 550, 675 812 1036 1233) 980 654 804 | 967 1234 | 1469 2708 ju (427) 5705 | 700) fae na75 1273 vor (era) fae6§ | Tae 2a | r=ze 2200 | aus | sav | 725 | 875 | 1116] 1326| 10s5| 702 | aes | 1040 | 1327 | 1580 200 | 458 | 617 | 751 | 904 |1155| 1372| 1089| 727 | aos | 1077 | 1375] 1635 5000 | 473651 | 776 954 1192 1418/1126 751926 | 1113. 1420 | 1691 wwwairfel.com.trGairfel 64 Technical Data Panel body material Convector material Upper cover (top gril) material Side cover material Thread pitch Convector material standard Maximum operating pressure Test condition Maximum operating temperature Paint Specifications 6.5 Product Label 8 a i i wwwairfel.com.tr 59 600x1000= Airtel wit <& 14:54 ena 1o9et® 1.13 mm (£0.02) iron sheet metal 0.32 mm (£0.04) iron sheet metal 0.50 mm iron sheet metal 0.50 mm iron sheet metal 100/3 (33mm) EN 10130 8-10 bar 13 bar 120° Nano technology coating ( zirconium ) and catophoresis paint, electrostatic powder coating technology. 32.14 KO made in Turkey = =Gairfel 6.6 Heat Capacity 6.6.1 Type 10-11-20 wwwairfel.com.trGairfel 6.6.2 Type 21-22-33 wwwairfel.com.trGairfel 70 ACCESSORIES j L Consol ve i Spring Consol Pica Screw 7x50 wwwairfel.com.tr PIC pice Peretti 400-1700 2 00 mm .00 - 500 - 600 - 750-900 1800 - 3000 3 Spring Consolos Tip 10, Tip 11, Tip 20-21-22-33 Pa L(mm) 400 - 1700 1800 - 3000 3 Dean Limm) 400 - 1700 1800 - 3000 6Gairfel 6.7 Product Weight 6.7.1 Type 22 x 500/22 x 600 re wa Ora a scan seca ea ac ar Oo] CS « (Kg) 400 400 nisi rose 1382 1299 soo 1415 1339 s00 | 1687 1600 600 | 1666 1s89 600 | 1992 19.02 yoo | 1917 1939 yoo | 2295 22.04 800 | 21,76 2092 800 2605 2509 goo | 2427 23.42 900 | 29.10 2311 yoo | 2679 2592 yooo | 32,14 a2 vio0 | 2932 2842 vio0 | 35.19 Bale 1200 | 31.84 3091 1200 | 3823 37.15 1300 | 3437 3341 1300 | 4128 4017 1400 | 3689 3591 1400 | 4433 43,19 1500 | 3941 3841 1s0o | 4737 4620 1600 | 41,96 40.91 y600 | 5042 49.22 TyPE22| 500 TyeE22| 600 1700 | 4446 43.40 yoo | 5347 5223 yg00 | 4728 46.00 1800 | 5683 5535 1900 | 49,80 4850 1900 | S988 58.36 2000 | 52.33 51,00 2000 | 6293 6138 2100 | 54.85 5350 2100 | 6597 6439 2200 | 5737 55.99 2200 | 69.02 6741 2300 | 59.90 58.49 2300 | 7207 70.43 2400 | 62.42 6099 2400 | 75.17 P3h4 2500 | 6499 63.53 2500 | 78,20 7650 2600 | 6751 66.03 2600 | 81.24 7951 2700 | 7003 6352 2700 | 8429 22.53 2800 | 72:56 N02 2800 | 8734 8554 2800 | 7508 7352 2900 | 9038 88.56 3000 | 77,60 7602 3000 | 93.43 91.58 wwwairfel.com.tr ©Gairfel 6.7.2 Type 22 x 750 / 22 x 900 iron Poe el Co) ia Dada cy Co wi Praia ( TyPE22| 750 a 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2600 2700 2800 2900 3000 1727 2117 2507 28.96 3292 3682 40.72 4462 48.52 5242 56.33 60.23 6413 68.03 P31 7621 80.11 8401 2791 ois 9572 99.66 10356 107.46 11136 11526 vise 1627 2014 24.00 2786 3176 3563 39.49 43.35 4722 51.08 5496 58.80 62.67 6653 70.49 7436 7822 82.08 2596 898) 9367 9757 101.44 10530 109.16 11302 less TYPE 22 erate oa ret} 400 500 600 700 800 ‘900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 2056 2520 29.85 3448 39.18 43,82 48.47 53.11 57.76 62.40 6705 n69 7633 8098 86,08 90.7 9535 100,00 104,64 10928 11393 11862 123.26 12791 13255 13720 14184 wwwairfel.com.trRADIATOR LE! Limm) 400 - 1700 4 1800 - 3000 6 Plug % PLUG (Plastic) For standart radiator itis provided only 1 For 6 Holes Radiator it is provided 2. PLUG (Purge) Plug (Purge) For all radiator 1 pes providedGairfel 8.0 QUALITY CERTIFICATES ZERTIFIKAT eee Oe Gv = wwwairfel.com.tr oyGairfel 90 DECLARATION OF PERFORMANCE sinuesacana, ret | wwwairfel.com.trGairfel 9.1 Heat Out Table Ray P-10x300x 1000 P-10 x 400 x 1000 P-10x500x 1000 P-10x 600 x 1000 P-10x750 x 1000 P-10x 900 x 1000 K-11 x 300 x 1000 K-11 x 400 x 1000 K-11 x 500 x 1000 PK-11 x 600 x 1000 K-11 x 750 x 1000 K-11 x 900 x 1000 K-20 x 300 x 1000 PK-20 x 400 x 1000 PK-20 x 500 x 1000 K-20 x 600 x 1000 PK-20x 750 x 1000 K-20 x 900 x 1000 PKP-21 x 300 x 1000 PKP-21 x 400 x 1000 PKP-21 x 500 x 1000 PKP-21 x 600 x 1000 PKP-21 x 750 x 1000 PKP-21 x 900 x 1000 PKKP-22 x 300 x 1000 PKKP-22 x 400 x 1000 PKKP-2 x 500 x 1000 PKKP-22 x 600 x 1000 PKKP-22 x 750 x 1000 PKKP-22 x 900 x 1000 PKKPKP-33 x 300 x 1000 PKKPKP-33 x 400 x 1000, PKKPKP-33 x 500 x 1000, PKKPKP-33 x 600 x 1000 PKKPKP-33 x 750 x 1000 PKKPKP-33 x 909 x 1000 tad working pressure ta) cy 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 yo00 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 000 1000 000 1000 1000 1000 1000 11000 1900 pee Ermer ny) Nenad) 7 166 214 261 308 379 450 249) 315 382 “a7 546 ag, 206 368 438 508, 607 706 382 475 562 646 768, 885 490 619 738 849 1009, vss 604 857 1014 167 1393 1616 pee Erma) ‘ATSO*K (2) 322 as 504, 593 27 262 475 603 730 857 1050 1248 568 706 240 974 1175 1381 737 920 1093 1260 1502 1737 939 191 1428 1653 1973 2273 1331 1650 1959 2261 2n0 3158 Cres ere Ca \ayid) 2.0246 2.6596 33069 39755 4.9604 5.9880 33401 42055 5081s 58818 7.0558 22110 38619 4.8096 5.7359 6.6639, 74545 8.1243 48338 5.8550 6.7470 7s471 8.7907 9.9426 6.4902 78883 9.0596 10,0493, 11.6287, 12,9908 9.0461 109412 12.6739, 142717 165399 18.6438 wwwairfel.com.trGairfel 100 ASSEMBLY \— Panel radiator types (6 different) is shaped by the number used in the production of panels and convectors, * Your panel radiator is manufactured in accordance with TS EN 442 standards by means of automation technology. + Max. Operating pressure is 10 bars. Max. Operating temperature is 120C * This product is packed carefully to avoid any external influences. Please do not drag or strike this product during transportation, During unpacking. please avoid contact of any sharp objects with the painted surface. * Mounting accessories are in the package. Please do nat lose them. * Please have the installation performed by an authorized and competent specialist, Please respect the mounting dimensions mentioned in the manual * Please open the radiator valve after startup of the heating installation, * Please check whether the radiator is heating or not. Ifnot, please slightly open the air valve located on the, per right of left with a screwdriver, After the air Is property discharged. tighten the valve and check again if the radiator’s heating make sure that all valves are open! * And efficient use of water for the radiator to watm up as a homogeneous input from the top should be preferred, '* To avoid corrosion problems, do not drain the water from the radiator. When the radiator is not in use, only close the Inlet and outlet valves. Never cover the radiator with any object or place anything on it. Do not step on the radiator * Do not use or wet your radiator with water containing thermal. acidic or chemical additives. Do not clean. itwith detergents or chemical materials. '* Use pressure control gauge In order to test your panel radiator directly with tap water before connecting to the boiler circuit. 10.1 Warning for efficiency © Radi (or efficiency, to get the proper radiator depends on the selection and installation conditions, # tis recommended to mount the radiators beneath the window for efficient use. '* The window is not suitable for bottoms. radiators placed in the front wall. the height of those types who is higher than normal '¢ Maximum pressure is 10 bars. Maximum usage temperature is 120 €. '* For the efficient operation of the radiators, if needed (Radiator does not heat up the sound of water coming in or a portion of the radiator) the pressed air in the radiater, plug Drains purge should be taken with the switch. * Panel radiators heat the ambient air transmission obtained by hot water circulation, heat transport (convection) and radiation (radiation) method occurs. Convective Heat Transfer through the radiator heating the ambient air enters into chamber at the bottom, When passing through the heats and rises upward converters, Taking the upper from the radiator grille and heats up atmosphere. Radiation heating the front and rear panels of the radiator with radiant heat energy spread of the environment. Certainly does not empty the water radiators, In case of malfunction or maintenance, to prevent corro- sion in the radiator, valves closed and ensure that the water in the radiator. '* Radiators should not be used! in outdoor environments with the danger of frost Ambient temperature must not be below 0° C to the radiator. This prevents damage to plumbing and radiator water, ancl freeze. Water use plumbing antifreeze Compulsory cases. wwwairfel.com.trGairfel * Radiators should be cleaned with a moist cloth. Do not use chemicals for the paint surface is not deformed, * Panel radiators. approximately 40-45 mm from the wall mounted reveal, with the L console * To be completely open the top of the radiator depencling on the depth, the height of the floor must be a minimum 100 mm * IFyou have multiple windows, large rooms, radiators must be distributed under each window. Architee: tural reasons, goes down to floor windows, radiators and window are selected types of short a gap as. large as possible is kept between them. * Ifthe winciow placing the radiator in front of and below the outer wall technically not possible. in this ‘case, the radiator is placed in the inner wall. Radiator placed on the inner wall, which has the highest, hheat loss to the outsicle wall parallel to the wall * With the front panel off the shelf put on them, such as radiators or cases, of convectors for air passage is blocked, the thermal efficiency decreases, cold AS Weather Ss 4 | f ; — TIT TTT wwwairfel.com.trGairfel 10.2 Usage of Spring Consoles Pre] oa fe | 300, 8385 298 | 400 1885 398 500 2885 498 600 3885 598 750 5385 748 900 6885 898 N wwwairfel.com.trGairfel Ae ot ie ae eee O mu) See ee erat ae Ren