N17759-L-0146 (IB-127) Material Submittal-Pilot Operated Control Valve R..

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CONTRACT NO.

: N-17759

PROJECT TITLE : Upgrading Works in Pumping Stations in Al Ain


CLIENT : Abu Dhabi Transmission & Despatch Company (TRANSCO)

CONTRACTOR : Hydropower Energy and General Construction

DOCUMENT – COMMENT SHEET – RESPONSE SHEET

Consultant Submission Ref: N1 77 59 - DCS -CM- FC- I B-0 12 7 Date Issued: 28-11-2022

Comment Sheet Ref: N1 77 59 - GE - MAT/ M00 - CN- S0 07 Date of Comment: 22-11-2022

Incoming Submittal Ref: N1 77 59 - HPE - MJ -O L-0 14 6 Date of Receipt: 22-11-2022

Document / Drawing Number Rev P Document Title QTY

Material Submittal for Pilot Operated Control


N1 77 59 - GE - MA T/ M0 0 -CN- S 00 7 0
Valve - Rev.0

P: PURPOSE CODES
0: For Distribution 1: Issued for Approval 2: Issued for Construction
3: Issued for Information 4: As Built

STATUS CODE:

Approved X Not Approved

Approved Except As Noted For Information Only/Not Subject


to Approval

Please return copy of signed CS for receipt confirmation

Ital Consult

Abu Dhabi Transmission and Despatch Company


(TRANSCO)
DOCUMENT – COMMENT SHEET – RESPONSE SHEET

Consultant Submission N17 75 9 -DCS - CM- FC-I B- 01 27 Date Issued: 28-11-2022


Ref:

Comment Sheet Ref: N17 75 9 -G E -MAT/ M0 0 -CN- S 00 7 Date of 21-11-2022


Comment:

Incoming Submittal Ref: N17 75 9 -HP E - MJ - OL- 01 46 Date of Receipt: 21-11-2022

Sr. Cmnt TRANSCO/Engineer Comments TRANSCO/Engineer TRANSCO/Engineer TRANSCO/Engineer


Contractor Response Contractor Response Contractor Response
No. from (Rev. 00) Comments (Rev. 01) Comments (Rev. 02) Comments (Rev. 03)

Please submit compliance statement Compliance statement attached


1 Ital with specification clause 5.9 & 5.9.2
paragraph by paragraph.
Contractor to clearly explain the The Electronic controller will be
function of the electronic controller used to control the opening
and clarify/confirm the redundancy position of the valve. It can
requirement to avoid single point receive the 4 to 20ma position
failure. Similarly, communication from demand analogue signal from
RTU/PLC controller to the electronic the RTU/PLC and provide 4 to
device within the valve need to be 20ma position feedback. In case
clarified/confirmed. of power failure, the electronic
controller can be configured to
Contractor to clarify/confirm the control the valve to fully close,
power supply arrangement of this fully open, or keep the original
type of valve, external or internal. position as per the hydraulic
2 Ital
While no flow condition how the study requirements.
power supply shall be generated in
case the valve is internally powered. Redundancy requirements will
be met for PLC/RTUs as per
The control valve with electronic specification.
controller shall be capable of fully
close linearly according to the The Power supply is fed from
specified closing time, from the actual external source (From the
initial working position to the fully existing RTU/ kiosk)
closed position, whatever the actual
initial position is. Contractor to Confirmed
confirm.
Contractor to confirm that based on All the process requirement is
the OCP (flow control / Upstream & managed by the RTU/PLC.
Down Stream pressure control & Pilot operated valve electronic
associated override control) of the controller will receive the 4 to
respective branch/Tap off the 20ma position demand analogue
opening, closing & regulation signal from RTU / PLC and
3 Ala
command shall be generated by the provide position feedback and
RTU/PLC controller. open/close status to RTU/PLC
The pilot operated valve shall
open/close or maintain the opening
percentage accordingly with position
feedback and open/close status.
DOCUMENT – COMMENT SHEET – RESPONSE SHEET

Consultant Submission N17 75 9 -DCS - CM- FC-I B- 01 27 Date Issued: 28-11-2022


Ref:

Comment Sheet Ref: N17 75 9 -G E -MAT/ M0 0 -CN- S 00 7 Date of 21-11-2022


Comment:

Incoming Submittal Ref: N17 75 9 -HP E - MJ - OL- 01 46 Date of Receipt: 21-11-2022

Sr. Cmnt TRANSCO/Engineer Comments TRANSCO/Engineer TRANSCO/Engineer TRANSCO/Engineer


Contractor Response Contractor Response Contractor Response
No. from (Rev. 00) Comments (Rev. 01) Comments (Rev. 02) Comments (Rev. 03)

The required closing time shall be Noted and confirmed


4 Ital determined for each proposed valve
by hydraulic surge analysis

The submitted sizing calculations are Noted and confirmed.


intended as examples only. Contractor
shall submit the actual sizing
5 Ital
calculations based on the outcomes of
hydraulic study (flow and pressure).
Please confirm.
Please note as per submission few Due to Small tolerance of
valves are open at rated flow less than machining of internal parts of
20% and few more than 80 %. This is CLA-VAL Valves, up to 5 % of
not acceptable. While sizing the opening at minimum flow can be
control valve for maximum and achieved with control stability,
minimum operating flow, the valve and due to the wide range of
opening position shall be within 20% flow, opening in some locations
6 Ital and 80% with no cavitation. less than 20% and more than
Contractor to confirm. 80% , for example location CV
RP03.2 Maqam , size of valve
DN600 , minimum flow 350
m3/hr and Max flow 5210 m3/hr
We will submit revised sizing
sheets after receiving the
hydraulic study
Please confirm the leakage class of the leakage class to Rate C - Table 4 -
7 Ital valve. ISO 5208:2008 and Rate C -
Table A.5 - EN12266-1:2003.
The control valves are proposed to be The necessary straight length
installed at the upstream of the flow requirement will be maintained
meters. Contractor to confirm that to avoid interference with
there shall not be any flow turbulence flowmeter accuracy during the
which shall hinder the flowmeter detailed design
8 Ital
operation and enough straight length
shall be provided to achieve correct
functioning of the flowmeters
including the accuracy requirements
as per MDEC.

Previous Status:
Document Number Rev. P Document Title C.S. Ref. Status Date to Contractor
DOCUMENT – COMMENT SHEET – RESPONSE SHEET

Consultant Submission N17 75 9 -DCS - CM- FC-I B- 01 27 Date Issued: 28-11-2022


Ref:

Comment Sheet Ref: N17 75 9 -G E -MAT/ M0 0 -CN- S 00 7 Date of 21-11-2022


Comment:

Incoming Submittal Ref: N17 75 9 -HP E - MJ - OL- 01 46 Date of Receipt: 21-11-2022

Note: The above comments and/or approvals do not relieve the Contractor from his obligation in the contract to ensure conformance to the specifications. Any specification deviations found subsequent to approval are to be corrected by the Contractor to the
satisfaction of the OWNER/ENGINEER.
Status Code: Not Approved
Reviewed / Approved By: Ala, KT

Signed: ________________________ Signed: ________________


For ITALCONSULT for TRANSCO

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