PT A CH 3 Sec 2 - Intermediate Surveys

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Pt A, Ch 3, Sec 2

SECTION 2 INTERMEDIATE SURVEYS

1 General 3.1.4 Compartments and rooms normally not accessible, or


accessible only after special preparations, may be required
to be opened for inspection, depending on the vessel's age
1.1 and available information about service conditions.

1.1.1 The intermediate survey falls due at half the nominal 3.2 Ballast tanks
time interval between two class renewal Surveys, i.e. every
p/2 years. 3.2.1 Depending on the vessel's age, the Surveyor may
require opening of ballast tanks for visual inspection, partic-
The survey has to be carried out within a time interval of 6 ularly if deterioration of the coating or excessive wastage
months before to 6 months after the date corresponding to has already been observed at previous surveys.
p/2.
If the coating in such ballast tanks is found to be in poor
condition (see Ch 3, Sec 7, [2.10.1]), maintenance of class
2 Surveys performance is to be subject to the tanks in question being examined at
annual intervals, and thickness measurements carried out as
considered necessary.
2.1 General
If coating is to be partly or totally renewed, only approved
coating is applicable in case of a repair. The whole working
2.1.1 Intermediate surveys shall include all the inspections procedure including the surface preparation has to be docu-
and checks required for eventual annual surveys. Addition- mented.
ally, the requirements stated under [3] to [5] shall be
observed.
3.3 Hatches and covers, bow, side and stern
Note 1: More extensive Regulations of the country, where the ves-
sel is registered, are to be observed.
doors
3.3.1 Hatches and covers, bulkhead and hull doors, ramps
2.1.2 These requirements apply to inland navigation ves- and any openings in the outer shell shall be surveyed
sels in general. Additional requirements may have to be regarding structural integrity as well as tightness and opera-
observed for particular vessel types, due to request of the bility of all closures.
Owner or in connection with manufacturer's recommenda-
tions for special equipment.
3.3.2 Additionally to the overall survey the following struc-
tural members of bow, side and stern doors are to be thor-
3 Hull and hull equipment oughly inspected:
• all hinges and the pertinent hydraulic cylinders in way
of their securing points
3.1 General
• all securing elements of the locking devices and stoppers.
3.1.1 The main structural elements of the hull are to be
subjected to a general visual inspection, as far as accessi- 3.3.3 Where considered necessary by the Surveyor, addi-
ble. If applicable, ballast tank, storage and engine rooms tionally crack tests shall be carried out at structural mem-
are to be surveyed at random, depending on the vessel type bers of bow, side and stern doors.
and the age and general condition of the vessel. Where Essentially, the crack tests will cover:
damages or excessive wastage affecting the class are sus-
• main joining welds and their interfacial areas both on
pected, the Surveyor is entitled to carry out further investi-
the vessel's hull and on the doors
gations as well as thickness measurements, if required.
• highly stressed areas in way of the centres of rotation of
the hinges
3.1.2 The rudder and manoeuvring arrangement and the • highly stressed areas of the locking devices and their
anchor equipment are to be checked for visible damages. stoppers
For the related machinery and for operability, see [4.1.1].
• repair welding.

3.1.3 The foundations and their substructure of special For crack detection the dye penetration method or the mag-
equipment, particularly on the upper deck, shall be netic particle inspection method shall be employed, and a
inspected for damages. test protocol is to be prepared.

46 Bureau Veritas - Inland Navigation Rules April 2009


Pt A, Ch 3, Sec 2

3.4 Dry dock survey 4.2 Fire extinguishing systems

3.4.1 Intermediate surveys have to be carried out in dry- 4.2.1 General requirement
dock in the following cases:
The following items/systems are subject to inspection
• the vessel's shell is riveted, at the Surveyor's discretion and/or testing, where applicable:
• the vessel's age exceeds 20 years, at the Surveyor's dis- • fire mains system, including hoses and nozzles
cretion
• gas fire extinguishing system
• the vessel's age exceeds 20 years and the service nota-
tion granted is tanker for transport of dangerous goods • dry powder fire extinguishing system

• the vessel’s age exceeds 20 years and the type and ser- • foam fire extinguishing system
vice notation granted is tanker for transport of danger- • sprinkler system, including water mist sprinkler system
ous goods.
• water and/or foam drencher system

Hull plates before protective application, appendages, dis- • any other fixed fire extinguishing system provided
charge valves, river chests, etc. have to be examined. In • portable fire extinguishers, mobile fire extinguishers,
case of doubt, thickness measurements can be requested by including portable foam application units
the surveyor.
• fire detection and alarm systems
For performance of dry dock surveys, see Ch 3, Sec 5, [1].
• emergency stops for ventilation fans, boiler forced draft
fans, fuel transfer pumps, fuel oil purifiers
4 Machinery and electrical • quick-closing fuel valves
installations
• fire closures, fire dampers, etc.

4.1 General • fireman’s outfits, if required.

4.1.1 The machinery including electrical installations will 4.2.2 Fire hoses and nozzles
be subjected to the following surveys and operational Fire hoses and nozzles provided are to be included in the
checks: testing of the fire mains system to the Surveyor’s discretion.

• general inspection of machinery and boiler rooms, with 4.2.3 Fixed fire extinguishing systems
special regard to the propulsion system, the auxiliary
engines, possible fire and explosion sources, and check- Fixed fire extinguishing systems, such as gas, foam, dry
ing of emergency exits as to their free passage powder or water mist systems, including gas cylinders are
subject to maintenance every 2 years.
• external inspection of boilers and pressure vessels, with
their appliances and safety devices. For details regarding On the occasion of these inspections all hose assemblies
boilers, see Ch 3, Sec 6 must be subjected to a visual check. All hose assemblies
made of synthetic rubber must be replaced according to
• inspection and checking of the remote control, quick-
manufacturer’s instructions.
closing/stopping devices of pumps, valves, ventilators,
etc. The installation, maintenance, monitoring and documenta-
• random checking of the remote control and automation tion of fixed fire extinguishing systems according to Statu-
equipment tory Regulations, for the engine room, pump room and all
spaces containing essential equipment, such as switch-
• inspection and functional checking of the main and boards, compressors, etc., and for the refrigeration equip-
auxiliary steering gear, including their appliances and ment, if any, shall only be performed by recognized
control systems specialized companies.
• if applicable, checking of all communication systems
between bridge and machinery/boiler and steering gear 4.2.4 Portable and mobile fire extinguishers
rooms Portable and mobile fire extinguishers are subject to inspec-
• inspection of the bilge system, including remote control tion by approved or recognized specialized company every
actuators and bilge filling level monitors 2 years. Maintenance and eventual pressure testing shall be
carried out as appropriate in accordance with the manufac-
• checking of the main and emergency power supply sys- turer's instructions or applicable Rules. Each extinguisher is
tems, including the switch gear and other important to be provided with a label showing the date of inspection
electrical installations and name and signature of the approved or recognized spe-
• survey of explosion-proof installations cialized company.
• random inspection and checking of essential equipment A protocol of the inspections and maintenance work carried
to the Surveyor’s discretion. out is to be kept on board.

April 2009 Bureau Veritas - Inland Navigation Rules 47


Pt A, Ch 3, Sec 2

4.2.5 Foam concentrate • flame arresters


Foam concentrate for fixed foam fire extinguishing systems • piping, valves and fittings, pumps
is to be examined not later than 3 years after filling into the • pump room equipment, including ventilation system
system, and yearly thereafter. The examination is to be per-
formed by the manufacturers or by an independent recog- • fire-extinguishing equipment
nized laboratory. Reports are to be presented to the • pressure/vacuum relief valves.
Surveyor. Manufacturer's certificates stating the properties
of the foam concentrate shall be available on board for ref- 4.5 Electrical installations and equipment
erence.
The foam concentrate for the portable foam applicators is to 4.5.1 The Surveyor will check the good condition, particu-
be renewed on the occasion of each class renewal. larly the earthing of the electrical equipment, and the satis-
factory operating condition of the entire electrical
More extensive regulations regarding other inspection inter-
installation. If he judges it necessary, the insulation level of
vals/performance of the tests should be observed.
the electrical installation will be carried out.
4.5.2 Except for particular case, for a vessel with type and
4.3 Machinery
service notation Tanker, the Surveyor checks that the insula-
4.3.1 Measurements tion level of the electrical installation has been verified
within the last three years and that the results are to his sat-
The following measurements are generally to be performed
isfaction, particularly in pump rooms and in the cargo area.
unless it can be proved by valid protocols that they have
Furthermore, the good condition of the safety electrical
been carried out recently:
equipment in respect to explosive atmosphere has to be
• crank web deflection, main engine(s) checked. Special attention is to be paid to the cable runs
• crank web deflection, auxiliary diesel engine(s) (where and connecting terminals.
relevant)
• axial thrust bearing clearance of shafting system(s) 4.6 Automated installations
• axial thrust bearing clearance of main and auxiliary gas 4.6.1 The good working of the fire detectors and bilge
turbine rotors (where applicable) floating alarms is to be checked. The satisfactory operation
• insulation resistance of generators and electrical motors, of some selected equipment (alarms, safety equipment,
including cabling and switch gear. automatic equipment, etc.) has to be checked.

4.3.2 Operational tests


In addition to the requirements under [4.1.1], the following
5 Installations under pressure
system components are to be subjected to operational tests:
• emergency generating set, including emergency switch- 5.1 General
board (where applicable)
5.1.1 For steam boiler installations, thermal oil plants and
• emergency bilge valve(s) pressure vessels, see Ch 3, Sec 6.
• bilge, ventilation and monitoring systems for the car-
riage of dangerous substances
6 Additional requirements for type N
• drainage facilities of starting-air and control-air receivers
and type C tankers
• general operational test of the machinery and electrical
installation to demonstrate unrestricted operability, as
indicated by the Surveyor. 6.1 General

4.3.3 Monitoring equipment 6.1.1 In addition to the requirements under [3] to [5], the
intermediate survey of these vessels consists of examina-
The monitoring equipment and the automated functions of
tions and testing described in [6.2] and [6.3].
the machinery installation are to be subjected to opera-
tional trials under service conditions. The bridge remote
control equipment of the propulsion system will be exam- 6.2 External survey
ined as required by the Surveyor.
6.2.1 Examination of the cargo tank openings, including
gaskets and covers.
4.4 Machinery installations and safety
systems on tankers 6.2.2 Examination of the cargo tank pressure / vacuum
relief valves or equilibrating devices.
4.4.1 General requirement
On tankers the following installations and equipment are to 6.2.3 Examination of the flameproof devices and flame
be checked: screens.
• level/overfill alarms
6.2.4 Examination of the cargo piping and their auxiliaries.
• level indicators
• tank venting systems 6.2.5 Testing of all cargo tank alarms.

48 Bureau Veritas - Inland Navigation Rules April 2009


Pt A, Ch 3, Sec 2

6.3 Internal survey 7.2 Extent of the survey


6.3.1 The cofferdams are to be inspected, if provided. 7.2.1 In addition to the requirements under [3] to [5], the
intermediate survey of these vessels consists of the exami-
6.3.2 For cargo pump rooms the survey consists of the veri- nation and checking of items listed in [7.2.2] to [7.2.9].
fication of the good condition of:
• access ladders 7.2.2 Venting system of cargo tanks and hold spaces.
• sumps
7.2.3 All gastight bulkhead penetrations including gastight
• all bulkheads for signs of leakage or fractures and, in shaft sealing, if provided.
particular, the sealing arrangements of the bulkhead
penetrations 7.2.4 Cargo handling control and safety systems, if practi-
• piping systems, their pumps and auxiliaries cable, such as:
• pump room ventilation system including ducting, • emergency shut down valves at shore connections and
dampers and screens. tanks
• control, alarm and safety systems monitoring the pres-
7 Additional requirements for type G sure in cargo tanks, cargo piping and hold spaces
tankers • cargo tanks level gauging including alarm and safety
functions
7.1 General • cargo temperature monitoring systems
• control, alarm and safety systems of cargo compressors
7.1.1 Access to cargo tanks and/or inerted hold spaces is and cargo pumps.
not normally required.
7.2.5 Gas detection equipment including indicators and
7.1.2 Recorded entries in the log book, if any, since the last alarms in operation.
survey are to be examined in order to check the past perfor-
mance of the system and to establish if certain parts have 7.2.6 Ventilation systems of all spaces in cargo area.
shown any irregularities in operation or if the evaporation
rate has been abnormally high. 7.2.7 Inert gas or dry air installations in operation, includ-
ing the means for preventing backflow of cargo vapour to
7.1.3 Spaces and areas such as cargo control rooms, air gas safe areas.
locks, compressor rooms are to be examined together with
cargo handling piping and machinery including cargo and 7.2.8 Gastightness of wheelhouse doors and windows.
process piping, cargo heat exchangers, evaporators, com-
pressors, during operation, whenever possible. 7.2.9 Sealing arrangements of tank / tank domes, penetrat-
ing decks / tank covers, of portable and permanent drip
7.1.4 Electric bonding of cargo tanks and cargo piping sys- trays or insulation for deck protection in the event of cargo
tems is to be verified. leakage.

April 2009 Bureau Veritas - Inland Navigation Rules 49

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