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Microstructures and Thermal Properties of Sn-Bi-Zn-Ga Alloys As Heat Transfer and Heat Storage Materials
Microstructures and Thermal Properties of Sn-Bi-Zn-Ga Alloys As Heat Transfer and Heat Storage Materials
Abstract: Low melting point alloy is a potential high-temperature heat transfer medium because of
the high thermal conductivity, low solidus temperature and wide range of use temperature. Consequently, we
investigated the possibility of using Sn–Bi–Zn–Ga alloys as heat storage and heat transfer material. Moreover,
we investigated the microstructure and phase compositions by electron probe micro-analysis (EPMA) and
X-ray diffusion (XRD). Results show that the new structures and phases are formed in the alloy matrix
with Ga additions, which lead to the improvement of the thermal properties. An extensive thermophysical
characterization of the Sn–Bi–Zn–Ga alloys has been performed by differential scanning calorimeter (DSC)
analysis. The addition of Ga lowers the peak temperature and increases the heat capacity of the alloys. The
thermal expansion of the test alloys increases with increasing temperature and the densities decreases with Ga
additions. As the density, specific heat capacity and thermal diffusivity change with temperature and physical
state, the thermal conductivity of the alloys first decreases and then increases. These results demonstrate the
feasibility of using Sn–Bi–Zn–Ga alloys as the high-temperature heat transfer fluid.
Key words: heat transfer fluid; microstructure; Sn–Bi–Zn–Ga alloys; thermal properties
main advantages of the Mg–51%Zn are its thermal into the iron mold (φ 30×100 mm).
diffusivity, heat capacity and energy density compared 2.2 Analysis method
to molten salts. Mg–Bi alloy as a latent heat energy Phase compositions of the alloys were inves-
storage material for CSP applications are reported by D tigated by X-ray diffraction (XRD, D8 ADVANCE)
Fang et al[20]. They found that the higher proportion of and X-ray fluorescence spectroscopy (XRF, AXIOS).
Mg + Mg3Bi2 eutectic phases in alloy, the higher value The microstructure of the alloys was analyzed by elec-
of melting enthalpy. Lead-bismuth eutectic alloy (LBE; tron probe micro-analysis (EPMA, JXA-8230), and
45% Pb, 55% Bi) melts at 125 ℃ and does not boil alloy compositions were studied by energy dispersive
until 1 670 ℃, making it an ideal heat-transfer medium spectrometer (EDS, INCAX-ACT). The samples were
for application in thermal solar power[21]. However, it subjected to differential scanning calorimetry (DSC,
has attracted many experts and scholars to pay attention PYRIS1DSC) under argon atmosphere protection at a
to the microstructure and mechanical properties of heating rate of 5 ℃·min-1 in the temperature range of
alloys. And further research is needed on the thermal 30-400 ℃. The linear thermal expansion coefficient of
properties of alloys under different conditions. Alloys the samples were measured by a pushrod type expan-
composed of Sn, Bi, Zn and Ga have low melting sion meter (DIL 402C) at the heating rate of 2 ℃·min-1
point, high boiling point and good thermal conductivi- in the temperature range of 30-70 ℃. The melt tem-
ty. Hence, they can be used as heat transfer fluid at high perature and thermogravimetric analysis of alloy sam-
temperature conditions. ples were tested at a heating rate of 2 ℃·min-1 and un-
This work systematically studied the thermal der an gas flow of N2 by thermogravimetry/differential
properties and microstructure of the newly developed thermal analyzer (TG/DTA, Perkin Elmer Diamond
(Sn–50Bi–2Zn)–xGa alloys. The relationship between TG/DTA). The alloy samples for thermal expansion
the microstructures and the thermal properties of the coefficient were processed to 5×5×20 mm by wire cut-
test alloys and the thermal properties of different state ting.
will also be discussed. This investigation aims to pro- The thermal diffusion coefficient of the alloy with
vide an important basis for developing metallic materi- the size of 2.5×10×10 mm at different temperature was
als with low melting temperature and high thermal con- measured by laser flash method (LFA 457) and aver-
ductivity as high temperature heat transfer and storage aged after multiple measurements. The thermal conduc-
materials. tivity was calculated from Eq.(1)[22]:
λ = α ⋅ ρ ⋅ Cp (1)
2 Experimental
where a is the thermal diffusion coefficient, ρ is the
2.1 Materials and preparation density and Cp is the specific heat capacity at constant
pressure.
Table 1 The compositions of RJ-2 flux
The density of the solid alloy was calculated from
Composition/wt%
Sample the equation[23]:
MgCl2 KCl NaCl CaCl CaF2 BaCl2
RJ-2 flux 43-55 20-30 20-30 3-5 10-15 3-5
ρ ρ0 (1 + ∆L / L0 )-3
= (2)
Coating agent 65-74 10-20 15 3-5 4-7 -
Fig. 2 Microstructure images of the (Sn–50Bi–2Zn)–xGa alloys: (a), (b) Bi-Pb-Zn alloy; (c, d) (Sn–50Bi–2Zn)–1Ga; (e, f) (Sn–50Bi–2Zn)–
3Ga; (g, h) (Sn–50Bi–2Zn)–5Ga and (i, j) (Sn–50Bi–2Zn)–7Ga
680 Vol.34 No.3 WANG Qingmeng et al: Microstructures and Thermal Properties of Sn–Bi–Zn–Ga...
alloy, which is consistent with the existing phase dia- The temperature dependence of specific heat ca-
gram[25]. The results of DSC measurement are shown in pacity of (Sn–50Bi–2Zn)–xGa alloys were shown in
Fig.3 and summarized in Table 4. As shown in Fig.4, the Fig.4. Results indicate that the specific heat of the test
melting temperature of Sn–50Bi–2Zn alloy decreased alloys increased with Ga additions. According to the
gradually with the increasing Ga content. Compared with microstructure analysis of the alloy, when the addition
Sn–50Bi–2Zn, more kinds of solid solution structures amount is large, the alloy will absorb more energy
and phases were formed in the (Sn–50Bi–2Zn)–xGa when it is heated due to the increase of the micro-inter-
alloy. When the addition atoms enter the matrix alloy, face formed between the new structure and the phase.
the original metal bonds are destroyed and the inside of As can be seen from Table 5, the specific heat capaci-
the metal is in a chaotic state, the metal internal energy ties of the liquid alloy were slightly higher than the sol-
increases, resulting in lower melting point. It also can be id state, indicating that the alloys can absorb more heat
seen from Fig.4 that the increase of the melting enthalpy in the liquid state.
is attributed to more interfaces in the Ga-containing al- Table 5 The average specific heat capacity in different states of
loy. The principle of alloy melting is the bonds between the samples
the metal atoms destroyed by the energy. The more spe- The average specific heat capacity/(J·g-1·K-1)
Samples
cies the phases has, the more metal bonds between the Solid state Liquid state
atoms, so more energy is needed when the alloy melts, A1 0.178 0.19
this is the reason of the melting enthalpy increase. A2 0.214 0.232
A3 0.238 0.257
A4 0.266 0.284
A5 0.322 0.345
Sn> Ga. Therefore, when the temperature increases, Zn thermal expansion coefficients of the (Sn–50Bi–2Zn)–x
will take precedence over other elements to evaporate Ga alloys are 14.1, 14.5, 15.2, 16.3 and 16.7 ×10-6 /℃,
into the gas phase. respectively. As can be seen in Fig.8, the elongation of
all the samples increased with increasing temperature
and the values displayed a slight increase with increas-
ing Ga content. The reason may be as follows: From
the micro-morphology analysis, it is known that there
is Ga-rich phase in the alloys. The Ga element melts
when the temperature rises above 30 ℃ because of the
low melting point. The phase transition after melting
may lead to an increase in the coefficient of thermal
expansion. Due to the small Ga content, the thermal ex-
pansion coefficient of the alloy cannot be significantly
Fig.6 Thermogravimetric analysis of the test alloys increased. However, when the Ga content is increased
to 7 wt%, the effect is more pronounced.
Thermogravimetric analysis is shown in Fig.6, Density is one of the parameter for thermal con-
where the weight change of the alloy was recorded ductivity calculation. The density at different tempera-
from room temperature to 1 000 ℃. As can be seen ture has been measured by the Archimedes method.
from Fig.7, the weight change of the alloy was kept Based on Eq.(1) and experimental data of liquid alloys,
below 0.5 % before 900 ℃. The results show that the curves of densities with temperature are also ob-
(Sn–50Bi–2Zn)–xGa alloy has good thermal stability at tained in Fig.8. The density of the alloys decreased with
low temperatures. It can also be seen that the weight of increasing Ga element. The reason may be the density
the test alloy is significantly reduced above 900 ℃ and of Sn–50Bi–2Zn alloy is 8.257 g/cm3 and the density
the weight loss is similar to the Zn content. This result of pure Ga is 5.904 g/cm3, the density value difference
is consistent with the calculation of the vapor pressure. reached 40 %. It can also be seen from Fig.9 that the
3.4 Thermal expansion and density density of all alloys in the solid state decreases as the
The effect of Ga additions on the thermal expan- temperature increases. However, due to the special
sion of Sn–50Bi–2Zn alloy can be seen from Fig.7. The nature of the Bi element, the density of the (Sn–50Bi–
Fig.7 Temperature dependence of the linear thermal expansion coefficient of the (Sn–50Bi–2Zn)–xGa alloys: (a) relative elongation, (b)
linear thermal expansion coefficient
682 Vol.34 No.3 WANG Qingmeng et al: Microstructures and Thermal Properties of Sn–Bi–Zn–Ga...
2Zn)–xGa alloy increases when it changes to a liquid resulting in a decrease in the thermal diffusivity of the
state and then decreases as the temperature increases. alloy matrix. It can also be seen from Table 7 that the
thermal diffusivity of the liquid alloy increases as the
temperature increases. Because the movement of free
electrons in the matrix is accelerated with the increase
of temperature, the atomic motion is accelerated and
the number of collisions between atoms increases,
which inevitably leads to an increase in the thermal
diffusivity of the alloy.
3.5 T h e r m a l d i f f u s i v i t y a n d t h e r m a l
conductivity
Table 7 Thermal diffusivity of the test alloys at different
temperature
Thermal diffusivity/(mm2/s)
Samples
50 ℃ 150 ℃ 250 ℃ 350 ℃ Fig.9 Temperature dependence of the thermal conductivity
A1 18.19 16.02 16.58 18.21
A2 17.15 15.18 15.71 17.24 Thermal conductivity can be calculated by ther-
A3 15.26 14.11 14.58 16.01 mal diffusivity, density, and specific heat capacity.
A4 15.54 13.78 14.25 15.62 Fig.9 shows the thermal conductivity of the test alloy
A5 15.92 14.24 14.73 16.04 calculated by Eq.(1). It can be seen that the thermal
conductivity of the Ga-containing alloy is higher than
In addition to the importance of melting point that of Sn–50Bi–2Zn. Although the increase in the Ga
and melting enthalpy of the tested alloys, the heat content leads to a decrease in the density and the ther-
conducting behaviors at different temperatures were mal diffusivity, the thermal conductivity of the alloy
also defined as a very crucial thermal property. The does not decrease significantly due to the increase in
thermal diffusivity shown in Table 7 was measured the specific heat capacity. Results in Fig.9 also indicate
by Laser-flash method. Results indicate that the ther- that due to the change of density and thermal properties
mal diffusivity of the alloys decreased with increasing of the alloy from solid state to liquid state, the thermal
Ga additions. Since the Ga element forms more solid conductivity tends to decrease firstly and then increase.
solution structures and phases in the alloy matrix, the It is foreseen that the thermal conductivity of the alloys
alloy forms more micro interfaces. In the heat transfer will rise with increasing temperature in liquid state.
process, free electrons and phonons collide with atoms 3.6 A comparison with other materials as
and molecules, and they are also scattered by the in- heat transfer materials
terface and various defects to form thermal resistance, The (Sn–50Bi–2Zn)–7Ga alloy has higher thermal
Table 8 Comparison of the thermophysical properties of (Sn–50Bi–2Zn)–7Ga alloy with other materials
Density Specific heat Thermal conductivity Phase change
Melting enthalpy
Material (25 ℃) (25 ℃) (25 ℃) temperature
/(g·cm-3) /(J·g-1·K-1) /(W·m-1·K-1) /(J·g-1) /℃
b b b
Water 1 4.18 0.5-0.7 2 675.58a 0b
Heat-conducting oil 0.83-0.91a 1.8-3.3a,b 0.12a,b 19.9a -10a,b
a a,c a,b a
NaNO3/KNO3 1.85 0.84 0.5 130.08 215a
(Sn–50Bi–2Zn)–7Ga 7.93c 0.322-0.345 40.52c 65.12 99.5
a b c
values from Refs.3-18; Liquid; Solid
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