29/5/2019 Linde Service Guide

Linde Service Guide

1000-hour maintenance plan

Operating hours
- 1000

- 2000

- 4000

- 5000

- 7000

- 8000

Truck ID : Family : 131, 1158

1158_T20AP-04, 131_T20AP, 131_T20SP,
Customer : Model :
131_T24AP, 131_T24SP
Operating hours :

Order No. :

Comments
Depending upon use, environmental conditions and driving style, the following procedures
must be carried out in line with the intervals shown below.

Before performing the procedures

Clean the truck

Error code history: read and delete

Adjust the accelerator

Labels: check the condition and the legibility

Enter the next maintenance interval

Transmission
Transmission gear: visually check the mounting

Transmission gear: check the oil level

Transmission gear: check for leaks

Traction motor: visually check the mounting

Traction motor: clean the cooling fins

Chassis, bodywork and fittings

Battery hood: check

Battery support: check the side stops and the mountings

Change the battery: check the lock (side access)

Change the battery: check the roller frames (side access)

Change the battery: grease the roller frames (side access)

Folding platform and safety clip: grease

Load wheels: grease the bearings

Steering/wheels
Steering unit: visually check the mounting

Steering unit: visually check the mounting of the tiller and of the head of the steering unit

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29/5/2019 Linde Service Guide
Steering motor: clean and check the brushes (up to serial number W4X131F03797)

Steering unit: clean, check and grease the pinion gear and the ring gear

Wheels: check for damage, the presence of foreign objects and for wear

Brakes
Brakes: check for wear

Brakes: check for any damage and check for leaks

Operating components
Accelerator: check

Electrical equipment
Battery: check the condition

Battery: check the cables and sockets

Cables and connectors: check the condition and positioning

Electrical components: clean

Fan: clean

Pump motor: clean and check the brushes

Height switch: check

Hydraulic system
Pump-motor unit: check the mounting

Hydraulic system: check the oil level

Hydraulic system: check for leaks

Hydraulic stabilisers
Stabilisers: check for leaks

Stabilisers: check the oil level

Stabilisers: clean the bleeder screw

Lifting system
Mobile chassis: check

Initial lift: grease

Initial lift: check the linkage

Final checks
Carry out a functional test and a test drive

Attach the maintenance label

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