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Duct Hanger Piping Installation MOS
Duct Hanger Piping Installation MOS
Duct Hanger Piping Installation MOS
MECHANICAL
INSTALLATION
Page 1
Table of contents
2. Scope of works.................................................................................................Page 3
4. Methodology.................................................................................................Page 5-27
6. Safety Measures................................................................................................Page 28
7. Appendices.......................................................................................................Page 28
Page 2
1.Gross References
Page 3
3. Flow of Works (Flow chart):
Shop drawings
(Approved)
Material
Approved
Marking
Not approved
Define position
of support
Approved
Installation of
pipe
Not approved
In-house
Inspection
Approved
Engineer ‘s
inspection
Approved
Proceed
Page 4
4. Methodology
4.1. General
4.1.1. The size of Hangers and supports shall be in compliance with the contract specification,
documents, and approved shop drawings.
4.1.2 Hangers and supports of mechanical system shall be fabricated at factory from the
approved and galvanized steel sheet roll.
4.1.3 To ensure that all Hangers and supports material are fabricated form the approved, worker
Shall take photo picture on the approved material for record, before starting any fabrication process.
When the finished parts delivery to site, the Engineer’s shall check the quality and material
used, by the Q/C labels together with the evidence of the photo picture or refer to shop drawing , on the
material been used in the fabrication.
4.1.4 Only the site engineer’s final approved Hangers and supports shall be used for the site
installation works.
4.1.5. Various hanger systems and components for system shall be used and shall be
Coordinated with the ceiling work at the Contractor option with the approval by the Mechanical
engineer.
4.1.6 All flanged joints shall be provided with suitable gasket as approved type by the Engineer.
4.1.7 Supports shall be attached to every system using screws or bolt to prevent slippage and
noise.
4.1.8.Wall or overhead supports shall be anchored to structure using bolts of suitable type and
adequate size or other methods suitable for conditions or materials encountered, only as approved by
the Engineer.
4.1.9. Supports insulation work will be mentioned on method statement for mechanical system
insulation work.
Page 5
4.2. Hangers and Supports for duct work systems
4.2.1 Supports and hangers shall be L-type formed steel angles, shall be as shown in Table 1
The vibration isolation rod hanger for fans shall be indicated on shop drawings.
Table 1 Hangers and Supports Schedule ( Refer to AS 4254)
Size of L-type Hanger rods Hanger Hanger
Duct Size
formed steel diameter Maximum Maximum
Largest
angle (minimum) spacing for spacing for
Dimension
(minimum) (mm) Flange Joint TDC Joint
(mm)
(mm) (mm) (mm)
Up to 900 30 x 30 x 3 8mm 3,000mm 1500mm
Page 6
Figure 2 Details of Hangers and Supports of Duct work for Riser
(Detail refer to Table HS.5 of MOS hanger support)
Page 7
4.2.2. Fix Support
4.2.2.1. Check length of duct round and weight according to Table 12-1,12-2.
4.2.2. According to Table 3, select the Steel angle and Anchor bolt. Steel angle must be fabricated at
factory.
4.2.3. Fix support must be fixed to slab or beam.
4.2.2.4. Spacing of Fix support by steel angle shall be 1500mm and below, or refer to shop drawing
approved.
Beam
Duct including
insulation
Note:
Fix supports details please refer to approved shop drawings.
Page 8
Table. 2 Size of Steel Angle and Anchor Bolt
(refer to AS 4254)
4.2.3 Reinforcing
- Requirements for Size of L-type formed steel angle reinforcing shall be as shown in Table 4.
Page 9
4.3. Pipe Hangers and support for system
- Piping or equipment supported by wire, plumber’s tape, rope or other means or arrangements shall not
be permitted.
- Pipe or equipment supported by valves or other line accessories shall not be permitted.
a) Vertical piping shall be supported as follows:
i) Risers: Steel angle support to rest at least on refer to shop drawing approved
ii) Copper pipe: Steel angle support with rubber and refer to shop
b) Horizontal piping shall be supported as follows:
Pipes shall be attached to or supported from structure using hangers and devices as specified or
approved.
c) Hanger and Fix support spacing shall be as the following Table 5.
Table 5: Hanger and Fix support spacing
Diameter 15 20 25 32 40 50 65 80 100 125 150 200 250 300
Type
Carbon
2.0 m or less 3.0 m or less
Steel Pipe
Hang Polyvinyl
Spacing chloride 1.5 m or less 1.2 m or less
pipe
Copper
1.5 m or less 1.5 m or less
pipe
Carbon Span by span 1.5m or Show on Shop
___
Steel Pipe or less Drawing
Fix Polyvinyl
Span by span Span by span or 1.5m or Show on Shop
Support chloride ___
or less less 1.5m or Drawing
Spacing pipe
Copper Span by span Span by span or 1.5m or Show on Shop
___
pipe or less less Drawing
d) Low temperature pipe insulation shall be required for refrigerant lines and chilled water lines at
points of support between pipe and hanger using rebar sheet or wood approved.
e) Copper pipe isolation shall be required for each point of contact with hangers or other ferrous
materials.
f) Hanger rods
i) Hanger rod size shall be as the following Table 6:
Page 11
Support near valve
Support Support Support
Valve size is Less than 100mm Valve size is 100mm and above
Support
Support Support
45°
Page 12
Figure 10 : Example for connect pipe over 65mm
(for Chiller water pipe)
Page 13
4.4.5 Setting of Floor Drain and Clean out
Setting of Floor Drain and Clean out shall be followed as under Figures.
Process 2) Process 3)
Process 1)
1. Finishing work by Architectural Install COA ( upper part ).
1. Install pipe and steel panel.
work.
2. Fill concrete.
2. Cut pipe.
Page 14
Cap Connect Sanitary
Water proofing Cut pipe Fixtures
(Architectural work) Concrete Sealing
Slab Finishing work compound
(Architectural work)
Page 15
4.4.6.Methodologies:
- For all sprinkler piping installation either wall or ceiling area.
- Work will be executed by fixing anchor bolt into concrete structure or brick wall with approved
bracket support and dimension according to approved shop drawing
- All brackets supports shall be factory-fabricated and hot dipped galvanized to JIS H8641 Standard
prior to delivery to site for installation.
- Deliver pipes and fittings to designated area of site work. Check and ensure sufficient quantity for
area installation.
- All supports shall be fabricated at workshop factory shall be approved type based on sample
submitted and approved by the Engineer.
- Installed supports will be checked by the Engineer.
- All bolt and nuts accessories shall be approved brand/ types by the Engineer based on submission
and approved.
- Locate position of pipe installation as according to shop drawing.
- Siamese fire department connection shall be as per approved drawing location easily be
approached by fire engines for emergency fire fitting. Type of connection shall be compatible
with hose fitting used by the local fire department and based on Vietnamese standard.
a) Pipe shaft area :
- Carry pipe by manual labor to location. Chain block may be used to lift bigger pipe for
installation.
b) On ceiling area :
- Carry pipe to designated area of installation: for bigger pipe, chain block shall be used to hoist
pipe to ceiling area.
- Pipe shall be cleaned before installation.
- Pipe shall be adjusted to fix location as according to approved shop drawing indicated and
according to the construction schedule.
- Mark and determine the location of pipe support.
- Installed pipe shall be pressure tested and inspected by the Engineer for approval.
- Shall be cleaned system before pressure test / leak test.
Page 16
4.4.7 Marking and cutting.
- All pipes size diameter 150mm and smaller shall be cut by electric powered, circular machine
with abrasive wheel. Metallic wheel cutters shall not be permitted.
- For pipes with outside diameter 150mm and greater shall be cut by Oxyacetylene torch.
- After cutting, edges of pipe shall be grinded forming an angle of 300. Refer to Figure 10
- For flange weld, spot weld at 1 point, then connect flange surface perpendicular to pipe and spot
weld at 3-4 points prior to full welding and after that take down floor weld complete for Fire
protection pipe. Note that seam of weld in outside face shall not be out off flange face.
- Remove water, oil and paint off completed weld.
- Weld at 3-4 points on seam, then roll pipe to continue welding from up and down.
- Completed weld shall be clean by using wire brush and prime paint.
Inspection of weld. Refer to Figure 10
- Weld seam shall be checked visually.
- Weld joint will be thicker than edge of pipe maximum 3mm.
- Weld defects shall be remoed and repaired under the Engineer’s supervision.
Page 18
Support hanger sizes on ceiling
50 and smaller 08
50-100 10
b. For support on wall and pipe shaft. Refer to Figure Riser (file AutoCad)
- Mark sure & fabricate support and then Galvanize for level B3, B2, B1, Roof, Riser
- Check support by plump-line to ensure bracket support are in a vertical straight line
- Fix bracket support onto wall and fastened with nuts to get support in position.
- Mark the location of pipe support as according to approved shop drawing.
- Drive a hole into wall of concrete structure or brick wall.
- Drill an anchor bolt into drilled hole.
- Fix bracket support onto wall and fastened with nuts to get support in position.
Page 19
Schedule of hanger support spacing
7. Appendix
- Leaking test record.
- Available for Inspection (AFI)
- Inspection Record (IR)
Page 20
8. Paniting sefety fire pipe
Step 1: Carry pipe to location area installation, properti floor at work area to be done.
Step 2: Clean pipe
Step 3: Painting Iron-Mould safety and (Break-Zinc if need) by Grey color
Step 4: Painting one undercoat by Red color
Step 5: Painting complete safety by Red color – 1ST
Page 21