Fibers

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INTRODUCTION

TEXTILE FIBERS ARE R A W (STRUCTURAL)

MATERIALS UTILIZED I N PRODUCING CLOTHING,

DOMESTI C AND 1 NDUSTR I A L PRODUCTS.

THESE S T R U C T U R A L M A T E R I A L S M A Y BE

N A T U R A L O C C U R R I NG O R M A N - M A D E FROM

NATURALLY E X I S T I N G M A T E R I A L S OR TAILORED

F R O M B A S I C O R G A N I C OR I N O R G A N I C COhlPONEi<T?

1
WHAT 1s A FIBER 7 .

MATERIAL CHARACTERlZED BY
1. HIGH LENGTH TO. DIAMETER RATIO, L/D
(.AT LEAST 1000 TO ' I )
2. LOW BENDING RIGIDITY. Y LEXT~LE
~EKY

3. SMALL DIAMETER
( IO TO 200 MICRONS )
(0.0005 TO 0.01 INCHES)

FOR USE AS TEXTILE MATERIAL, MUST' ALSO


HAVE SOME MINIMUM.

4
7
POLYMER I ZAT I ON

MO N 0RERS -y POLYMERS

MONO - ONE

MER - UNIT

POLY - MANY

POLYMERIZATION - CONNECTING TOGETHER

MONOMERS (SMALL MOLECULES 1


THIS IS THE BASIS FOR THEIR SPECIAL BEHAVIOR .

THAT CONTRASTS THEM TO SMALL MOLECULES

MACR 0MOLECULAR HYPOTHESIS

HIGH POLYMERS ARE COMPOSED OF COVAL,,EECT


STRUCTURES MANY TIMES GREATER IN EXTENT
THAN THOSE OCCURRING IN SIMPLE COMPOUNDS
,AND THIS FEATURE ALONE ACCOUNTS FOR THE
CHARACTERISTIC PROPERTIES WHICH S€T THEM

APART FROM OTHER FORMS OF'MATTER

4
T h e C h a r a c t e r o r p e r s o n a l i t y of a n y t e x t i l e
s t r u c t u r e , e n d - u s e p r o d u c t , i. e . , its a p p e a r a n c e ,
texture, handle, wear performance, mechanical
properties, etc., is g e n e r a l l y i n f l u e n c e d b y f o u r
factors:
1. T h e f i b e r o r b l e n d o f f i b e r s u s e d
2.' Y a r n s t r u c t u r e o r s t r u c t u r e s - size,
t w i s t , etc.
3. Fabric structure - weave, k n i t , n o n -
woven
4. T y p e f i n i s h or f i n i s h e s - c o l o r added,
chemical andlor mechanical finish

5
FACTORS INFLUENCING THE USE OF A
PARTICULAR 'FIBER IN A TEXTILE

FlBER T O BE CONVERTED TO
1. ABILITY- OF A
A YARN AND THEN TO A FlNlSHED PRODUCT.

2. AVAILABILITY OF THE FIBER.

3.COST OR ECONOMICS OF PRODUCTION.


.--

4. PUBLIC ACCEPTABILITY AND DEMAND

I.
MOLECULAR PROPERTIES

Y A R N STRUCTURE

FAERIC STRUCTURE

FABRIC PROPERTIES

END-USE
BEHAVIOR

FIBERS---YARNS---FABRIC---END-USE

7
GENERAL CLASSIFICATION OF TEXTILE FIBERS
... I .
ITEXTILE FIBERS '1
r I
I NATYRAL I
7
Cellulose
Base * ,
Protein
Base -
Aa best on
I
L-rl
Organic

I I
Hemp Hair Silk
ligncq
{\e
G( Jute Alpaca
1 Ramie b U 0% sb,)
Camel
-
Leaf Cashmere
Llama
Mohair Protein Base Nylon *
. _.
=
\\ Arlon * Nytril *
Olef /n;F
Alginate Polyester *
flubber*
Rubber *
Saran ;t
Spandew *
Vinal
Vinyon *
*Generic classif icotion based on chemical composition -Textile Fiber Products ldentiflcation Act.
ISourca: 1971 Annual Book of ASTM Standards
2Vagoiable
3A nimal
i
NATURAL FIBERS
AND
THE1 R PROPERTIES
CLASS IF I CAT ION OF COTTON

A. GFIADE"
COLOR -----
LEAF
PREPARATION

B. STAPLE. LENGTH * *

C, MICRONAIRE FINENESS *'*

. CHARACTER, A DESCRIPTIVE TERN O R VALUE INDICATING _-

FINENESS AND OTHER QUALITIES; WAS CSEC AS P A R T 9 F


CtASSIFICATION FOR MANY YEARS,
* *
OFF I c I AL STANDARDSAVA I LABLE
* * *
PREflIUM A N D DISCOUNTS ARE USED,

\e&&
c*\ U J
-.
COTTON
(A VEGETABLE F I B E R )

PHYSICAL PROPERTIES

L O N G I T U D I N A LVIEW
150 T O 400 T W I S T S OR C O N V O L U T I O N S PER INCH

2. LENGTH
- 1/8 TO 24 INCHES
- LONGER F I B E R S A R E E G Y P T I A N AND S E A ISLAND
- MOST A M E R I C A N COTTONS R A N G E FRorq 3/4 -
1-3/8 I N C H E S
3, COLOR - WHITE, .CREAM COLOREDJ GRAY, BROWN
~ , , , ~ jBccrcsse
~ ~ s tu~%.rr
4, LUSTER - VERY LITTLE UNLESS MERCERIZED
5, STRENGTH - 3,O TO 510 GRAMS PER DENIER .

MERCERIZED COTTON IS STRONGER


10-2Ox STRONGER WHEN WET

6, ELASTICITY - NATURAL TWIST INCREASES ELASTICITY


- ELASTIC RECOVERY 70 TO 74 AT 2%
= ELONGATION 3 TO 7. PERCENT

7, RES I LI ENCY - LOW

8, MOISTURE ABSORPTION - 7-10%


uoo\ ku
~ e o ~ u r r \ ss3c
kL4.
C
*,.'
c ~ ~ ( j P c b d
9, HEAT - SCORCHES AND TURNS BROWN AT 475%
- DISENTEGRATES ABOVE THIS TEMPERATURE
- WITHSTANDS HOT WATER UP TO 212 F
- DRIED AT 160 TO 2oo'F

10, SPECIFICGRAVITY - 1 3 (DENSE)

CHEF1 I CAL PROPERTI ES


- EASILY DAMAGED BY STRONG A C I D S
- HIGH RESISTANCE TO ALKALIES
- LOSES STRENGTH UNDER PROLONGED EXPOSURE TO ULTRAVIOLET
RAYS OF SUNLIGHT
FLAX
(A BAST VEGETABLE FIBER)
5.c:&s"i b'JT c- ("j \Ih'?>L o n t T $-J

MucA vA*L(i_ A'i. c, L r, "t *t W-J CP ktCR.


COMPOSITION
ABOUT 70 - 80% CELLULOSE, REMAINDER IS NATURAL
IMPURETIES

PHY S I CAL PROPERTI ES


1, MICROSCOPIC APPEARANCE
SMALL FIBERS CEMENTED TOGETHER
RESEMBLES A BAMBOO POLE
CONTAINS A LARGE CENTRAL CANAL

2, LENGTH
~ GOOD FLAX SHOULD AVERAGE 20 IN.
CUT TO PROCESS WITH OTHER FIBERS

3 1 COLOR
YELLOWISH TO GREY
4, LUSTER
GREATER LUSTER THAN COTTON
ALMOST SILKY IN APPEARANCE
5, STRENGTH
MUCH STRONGER THAN COTTON
5.5 - 6.5 GRAMS PER DENIER
6, ELASTICITY
NOT VERY ELASTIC
2% ELONGAT I ON

8 1 MO I STURE ABSORPT 1ON


10-12%
HIGHER THAN COTTON
g 1 HEAT
SIMILAR TO COTTON

10 I FLAMMABI L I TY
BURNS RAP IDLY
1l1 ELECTRICAL CONDUCTIVITY
Low
12, SPECIFICGRAVITY
1.50

CHEMICAL PROPERTIES
EASILY DAMAGED BY STRONG ACIDS
H IGH RES I STANCE TO ALKALI ES
LOSES STRENGTH IN PROLONGED SUNLI GHT

-_,.

I
COMPOSITION

LARGELY PROTEI r j
PHY S I CAL PROPERTI ES
1, Pi1 CROSCOP I c APPEARANCE
LAYER O F SCALES O N O U T E R S U R F A C E
LAYER U N D E R S C A L E S A R E SOFT A N D S P O N G Y W H I C H
A B S O R B S WATER AND DYES,

2, LENGTH
1 - 20 I N C H E S , MOST B E I N G 1 - 8 I N C H E S
1 - 3 I N C H F I B E R S I N WOOLEN Y A R N S
4-8 I N C H F I B E R S I N W O R S T E D Y A R N S
3, COLOR
VARYING DEGREES O F WHITENESS
SOME GRAY, BROWN, AND B L A C K WOOL

4, LUSTER
P O O R E R G R A D E S OF WOOL H A V E H I G H E R L U S T E R
3

5. STRENGTH
f"l,UCH L E S S T H A N C O T T O N
LOSES 10-20% OF I T S S T R E N G T H WHEN W E T
6. ELASTICITY
VERY E L A S T I C
CAI4 B E S T R E T C H E D 30% W I T H O U T W E A K E N I N G

1c
--

7, RESILIENCY
SPRINGS BACK IF CREASEa OR CRUSHE3

8, MOISTURE ABSORPTION
162 AT 65% RELATI?/€ HUMIDITY Ai43 70°F

g 1 ',iATER
I
BOILINGWATER BREAKS DOWN WOOL IF aOILE3 C G 2 A
LONG TIME
LUSTER AND STRENGTH IS RECUCED

10, HEAT-
LOSES MOISTURE WHEN HEATED IN DRY AIR AT 212
TO 230°F FOR OVER A PERIOD OF TIME BECOI*!!F:G
HARSH WITH LOSS OF STRENGTH
IN MOIST AIR AT 212°F) WOOL BECOMES P L A S T I C

11 FLAMMAB I L I TY
BURNS SLOWLY AND IS SELF-EXTINGUISHING

121 ELECTRICAL CONDUCTIVITY


POOR CONDUCTOR
13, SPECIFICGRAVITY
1 , 3 4 COMPARAT I VELY L I GHT 1

CHEMICAL PROPERTIES
NOT EASILY DAMAGED BY ACIDS
VERY E A S l L Y ATTACKED B Y ALKALIES
SUNLIGHT BREAKS DOWN A N D WEAKENS WOOL
L COMPOSITION
PROTEI N

PHYSICAL PROPERTIES .
1, MICROSCOPIC APPEARANCE
2, LENGTH
1300 0 2000 FT,
3. COLOR
YELLOW TO GRAY
4, LUSTER
VERY HI GH
5 STRENGTH
8

STRONGEST OF THE ANIMAL FIBERS


6, ELASTIClTY
-
HIGH 20% OF ORIGINAL LENGTH
7 RESILIENCY
8

RANKS NEXT TO WOOL


8, MOISTURE ABSORPTION
11%
9, SPECIFICGRAVITY
1.25 (LESS DENSE THAN COTTON, LINEN, AND WOOL)

CHEMICAL PROPERTIES
GOOD RESISTANCE TO MOST A C I D S
MORE RESISTANT TO ALKALIES THAN WOOL
NOT VERY RESISTANT TO STRONG LIGHT

17
--

MAN MADE FIBERS


AND

THEIR PROPERTIES
I '

ACETATE CELLULOSE ACETATE; TRIACETATE WHERE NOT LESS


THAN 92% OF THE CELLULOSE IS ACETYLATED
ACRYLIC AT LEAST 85% ACRYLONITRILE UNITE
ARAMID POLYAMIDE IN WHICH AT LEAST 85% OF THE AMIDE
LINKAGES ARE DIRECTLY ATTACHED TO TWO AROMATIC
RINGS,
~

AZLON REGENERATED NATURALLY OCURRING PROTEINS


GLASS GLASS
MODACRYLIC LESS THAN 85% BUT AT LEAST 35% ACRYLONITRILE
UNITS
-

NOVOLO ID AT LEAST 85% CROSS-LINKED NOVOLAC


NYLON POLYAMIDE IN WHICH LESS THAN 85% OF THE AMIDE
LINKAGES ARE DIRECTLY ATTACHED TO TWO AROMATIC
RINGS
NYTR I L' AT LEAST 85% LONG CHAIN POLYMER OF VINYLIDENE
DINITRILE WHERE THE LATTER REPRESENTS NOT LESS
THAN EVERY OTHER UNIT IN THE CHAIN
OLEFIN . _ LEAST
.AT __ 85% ETHYLENE) PROPYLENE, OR OTHER
OLEFIN UNITS
POLYESTER AT LEAST 85% ESTER OF A SUBSTITUTED AROMATIC
CARBOXYLIC ACID) INCLUDING BUT NOT RESTRICTEG
TO SUBSTITUTED TEREPHTHALATE UNITS AND PARA-
SUBSTITUTED HYDROXYBENZOATE UNITS
RAYON REGENERATED CELLULOSE WITH LESS THAN 15%
CHEMICALLY COMBINED SUBSTITUENTS
SARAN AT LEAST 80% VINYLIDENE CHLORIDE
SPANDEX ELASTOMER OF AT LEAST 85% OF A SEGMENTED
POLYURETHANE
VI NAL AT LEAST 50% VINYL ALCHOL UNITS AND AT LEAST
85% TOTAL VINYL ALCOHOL AND ACETAL UNITS
VI NYON AT LEAST 85% VINYL CHLORIDE UNITS

19
DISADVANTAGES

SLOW (70 - 150 YDS/MIN>


WASH I NG TO REROVE IflPUR I T I ES

-
SOLVENT AND CHEMICAL RECOVERY

ADVANTAGES
LARGE TOWS CAN BE HANDLED

20
DRY SPINNING

TYPICAL DRY SPUN FIBERS.. A;s>~ve


. *
1 % 0

ACETATE ( ACETCNE SCLVENT)

TRIACETATE (METHYLENE CHLORIDE)


ORLON ( D I METHYL FORPIAM I DE 1

SPANDEX (SOME) (DTMtTHYL FORMAMIDE)

DISADVANTAGES
FUNPIABLE SOLVENT HAZARDS
SOLVENT RECOVERY
SLOW (-?) (200 -
400 YDS/MIN)
I
b-
ADVANTAGES

- YARN DOES NOT REQUIRE PURIFICATION

.
NELT SPINNING .

DISADVANTAGES

- SEPARATE DRAKING STEP


(UNLESS S P I N DRAN)
- 404-,,,Gjv%-L\ (.5 nd4- sqhnJJc
ADVANTAGES -
HIGH SPEED (275 TO lSOO 'fDS/MIN)
(4000 YDS/MIN SPIN DRAW)
- NO SOLVENTS
- NO PURIFICATION PROBLEMS

22
% -
EXlRUSIoN OF PN-FWE FIBERS
(SPINNING P”ETHODS)

Wet S p i n n i n g
a.
WET SPINNING RAYON -
Codot Wheels <A
PQlymer
Feed
Tank

Pump Spin Bath Spimeret

b. Dry S p i n n i n g

DRY SPINNING

I - P U M P

SPINNERET
AIR OUTLET-

EVA P O R A f l O H
CHAMBER
HEATTN6
XKET
AIR INLET
C. lie It S p i n n i n q

MELT SPINNING

LRET

24
TEXTILE FIBER PARAMETERS

F i b r o u f i m a t e r i a l s s h o u l d po8.e~. certain p r o p e r t i e s f o r t h e m t o

b e useful a s t e x t i l e r a w materials. Those p r o p e r t i e r w h i c h a r e e s s e n t i a l

f o r a c c c p k a n c e a6 a s u i r a b l e r a w m a t e r i a l m a y be c l a s s i f i e d a s ' s p r i m a t y

properties, I* w h i l e t h o s e w h i c h add s p e c i f i c d e s i r a b l e character o r

a e s t h e t i c s to t h e e n d p r o d u c t and it8 U8e may be c l a s s i f i e d as " s e c o n d a r y

propertier. "

1. Primary P r o p e r t i e s

a. L e n g t h ; length-width r a t i o
b. Tenacity (strength)
e. Flexibility (pliability)
d. Acc'eptable Extensibility f o r p r o c e s s i n g
e. Cohesion
f. U n i f o r m i t y of p r o p e r t i e s

2. S e c o n d a r y Properties

a. P h y s i c a l s h a p e ( c r o s s - r e c t i o n , surface c o n t o u r , e t c . 1
. b. S p e c i f i c G r a v i t y (influence w e i g h t , c o v e r , e t c . )
C. M o i s t u r e R e g a i n and M o i s t u r e A b s o r p t i o n ( c o m f s r t ,
s t a t i c electricity, etc. )
d. Elastic character - tensile a n d c o m p r e s s i o n
e. T h e r m o p l a s t i c i t y (softening point a n d h e a t - s e t
char a c t er )
f. Dyeability
g. R e s i s t a n c e to s o l v e n t s , c o r r o s i v e c h e m i c a l b ,
-
m i c ro o r go n i s m s , and e nv i r onmen t a 1 c o nd j t i o n s
.
h. Flammability
i. Luster

Note: C o s t i r a l w a y s a f a c t o r to c o n s i d e r .
i

i
e
m a
a
w 4
a
0

L
n
tn -I
z
3 w
0 2:
a
J
0
z

\ -c\
Key Fiber Properties Determined by
Polymer Composition and Structure

L Melting Point
2 Modulus
. 3. Elasticity and Recovery from Strain

- 4. Tensile Strength

-5. Density
6. Moisture Absorption

7. Dyeability
8.; Comfort

17
--
....
...

FLAT OVAL,
LUMEN
CONVOLUTIONS
COTTON
.
9 *+
.:

DOG- BO?:€
' ORLON,
EXAL!PLES

OVAL TO
LAPPfNG
SCALES,
MEDULLA
WOOL
OF FIBER S H A P S

a-
:.,...-
.:.: ::

TRIANGUW, CIRCULAR,
ROUND, OVER- ROUND EDGES, UNiFORM IN
UNIFORM IN
MAtJ-hUDES
SILK,NYLON

LENGTHWISE Y- SHAFED
STRlATlONS CELkCtOUD
DIAMETER
NYLON,DACFI 'ON
CUPRAMMOHi1UH
TYPE 90 OACiiON
TYPE 62

Gz
RAYON

2::':

....
-.-
..7.. ......
e::

...-.:.:..
RIBSON- SHAPED
DYNEL
U d
.
..

VEREL, ACETATE TYPE 20


LYCW AETATE
c U 3 U LOFT Yt.OFJ

MUSiROOM LIMA BEAN, TRILOeAL


( e i c o w m m SERRATED ANTROS
O W N SAYELLE AVRfL RAWH NYLON
VISCOSE RAYON

COtlAPSEO TUBE,
tiOtLOW CENTER
AVLIN RAYON,
VINAL SF
,

DENSITY AND SPECIFIC GRAVITY'

-
Fiber Dens itv (alcc)

Natural Fibers
cotton L 52
F1ax L 52
Siik LE
Wool ' L 32
Man-made Fibers
Acetate L 32
Acrylic L 17-L ia
A r m id L 38-L 44
Flu rocarb n 22
Glass 2 49-2 73
Modacrylic L 30-L37
Novo lo id L35
Nylon L 14
Nylon Qiana L 03
Olefin 0.91
Polyester L 22 or L35
R ayo n L M-L52
Saran 1.70
Spandex 1.20-L 22
Vinyon L 33-1 35
'Ratio of weight of a given volume of fiber to an equal
volume of water.

29
A650R6ENCY
-
Fiber Moisture Reaain'
Natura1 Fibers
Cotton 7-11
F?ax 12
Silk I1
woo i U- 18
Man-made Fiters
Acetate 6.0
I Arne! triacetate 3. 2
Acrylic L 3-2 5
Aramid 4.5
Fi urocar bn 0
Glass oil. 3
Modacrylic 0.4-4. 0
' Novoioid 5.5
Nyio n 4.0-4.5
Nylon Qiana 25
Olefin 0.OPO. I
Polyester 0.4-0.8
R ayo n 15
Rayon HWM 11 5-U
Saran 0. 1
Spandex 0.7553
Vinyon 0.5

'Moisture regain is expressed as a percentge of the


moisture-free weight at 70' Fahrenheit and 65%
relative humidity.
HEAT AND TEXTILE MATERIALS
IMPORTANT CRITERIATo CONSIDER

1, SOFTEN I NG, MELT I NG, OR DECOMPOSITION TEMPERATURES,


2. TENDENCYOF THE FIBER AND FABRIC TO SHRINK WHEN
HEAT-RELAXED, OR STRETCH W E N HEATED-ANDTEmSTONED~
3. ABILITY OF THE FABRIC TO BE H E A T ~ E T I
4, ABILITY OF THE FABRIC TO FUNCTION PROPERLY AT
ELEVATED TEMPERATURES IN ONE TIME OR REPEATED USE,

5, ABILITY OF THE FABRIC TO FUNCTION FROPERLY AT RGOM


TEMPERATURE (OR SOME OTHER LOWER TEMPERATURE)
AFTER EXPOSURE AT HIGH TEMPERATURE FOR A G I V E N
PERIOD OF TIME.

KASWELL
5:
Y
8
cv

0
c,
c
-
c
0
e
0
v)
LL,
0
v)
ua 8
-=
N

--.
aa
0
cv
E
U
0
c
vl
0
0
a

.
.I

CL c
0 L
c

s
0 U
< 2
THERMAL P R O P E R T I E S (C0nt.b
Solteni ng Safe Ironing
Melting Point Sticking Point Temper at ur eo
Filler
of O C O F OC O F O C '

. 4

Novolold Nonmeltlng
212 340 17 1 300 149
Nylon 6 9 14
250 445 229 350 177
Nylon 66 482
135 260 127 150 66
Olef In 27 5
(lowest poss ihle)
460 238 325 163
Polyester PET 480 249
311 490 254 350 177
Polyester PCDT 550
37 5 191
Rayon Non meIt ing
3% 177 300 149 Do not iron
Saran
230 347 175 30Q 149
S pa ndex 446
140 200 93 Do not iron
Vinyon 285

Lowest sclling on irons: 185-225' F.


, -

COMPARATIVE FIBER PROPERTIES - EFFECT O F A C I D S

ACRYLIC R e s i s t a n t to m o s t a c i d s

I MODACRYLIC R e s i s t a n t to m o s t a c i d s

POLY ESTER R e s i s t a n t to m o s t m i n e r a l a c i d s ; d i s i n t e g r a t e d by 96%


sulfuric

RAYON D i s i n t e g r a t e s i n hot d i l u t e a n d c o l d c o n c e n t r a t e d ’ a c i d s

ACETATE S o l u b l e i n a c e t i c a c i d , d e c o m p o s e d by s t r o n g a c i d s

TR I A C E T A T E Similar t o a c e t a t e
U
W
L
V
aJ
c
ro
c
7
W
.-3
m

L
Q)
c
- 0

0
c r =
W
a

.. ..

COMPARATIVE FIBER PROPERTIES - EFFECTS OF A L K A L I E S


0

ACRYLIC O e s t r o y e d by s t r o n g a l k a l i e s a t a b o i l . R e s i s t s w e a k a l k a l i e s

MODACRYLIC R e s i s t a n t to a l k a l i e s

POLYESTER R e s i s t a n t to c o l d a l k a l i e s . * S l o w l y d e c o m p o s e d a t a b o i l by
strong a l k a l i e s

RAYON No e f f e c t by c o l d , weak a l k a l i e s . S w e l l s a n d loses strength

in concentrated alkalies

ACETATE Saponified. l i t t l e effect from cold weak alkalies

T R IA C E T A T E N o t e f f e c t e d u p t o p H 9 . 8 , 205'F. B e t t e r than a c e t a t e
a
.. -

C O M P A R A T I V E F l BER P R O P E R T I E S - EFFECTS O F A L K A L I E S

NYLON ( 6 6 ) L i t t l e or no e f f e c t

OLEFl N Very resistant

CLASS A t t a c k e d by hot weak alkalies a n d concentrated a l k a l i e s

COTTON S w e l l s w h e n t r e a t e d with c a u s t i c s o d a b u t i s not d a m a g e d

WOOL A t t a c k e d by w e a k a l k a l i e s , d e s t r o y e d by s t r o n g a l k a l i e s

.
COMPARATIVE FIBER PROPERTIES - E F F E C T OF O R G A N I C S O L V E N T S

ACRYIIC Unaffected

MOOACRYL IC Soluble in warm acetone, otherwise unaffected


)
1

P O L Y ESTER S o l u b l e i n s o m e p h e n o l i c c o m p o u n d s , 0 t h er w i s e
unaffected

RAYON Unaffected

ACETATE S o l u b l e i n a c e t o n e , d i s s o l v e d or s w o l e n by m a n y others

TR IACETATE S o l u b l e i n a c e t o n e , c h l o r o f o r m a n d s w o l l e n by o t h e r s

i
C O M P A R A T I V E F ) BER P R O P E R T I E S - EFFECT OF O R G A N I C SOLVENTS

NYLON ( 6 6 ) G e n e r a l l y u n a f f e c t e d , s o l u b l e i n some phenolic c o m p o u n d s

OLEF I N S o l u b l e i n c h l o r i n a t e d h y d r o c a r b o n s a b o v e 16OoF.

GLASS Unaf fected

COTTON Resistant

WOOL Generally resistant


c
aa
.-
0
c.
c
c L
tu m I
c v)
L
- 0 .-m 0
a
0
Y, x
u a Q)
L
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RAYON
( A CELLULOSIC MAN-MADE FIBER)
COMPOSITION
REGENERATED CELLULOSE
PHYSICAL PROPERTIES
1, MICROSCOPIC APPEARANCE - STRIATIONS SEEN IN VISCOSE
AND HI GH-STRENGTH RAYON, 1 F
DELUSTERED, SCATTERED SPECKS
OF-PIGMENT CAN BE SEEN,
2, LENGTH - FILAMENT AND STAPLE
3, COLOR . - TRANSPARENT UNLESS DULLED BY
PIGMENTS
4, LUSTER - HIGH UNLESS DELUSTERING ?IS;,’ENl‘
ADDED
5, STRENGTH FAIR TO EXCELLENT
REGULAR RAYON HAS FAIR ST;iE?:C
HIGH TENACITY TYPES HA’dE C C 2 3
TO EXCELLENT STREF!GTH
6, ELASTICITY - REGULAR RAYON IS LOW
HIGH STRENGTH RAYON IS ECC3
7, RES I LIENCY - HIGH WET-STRENGTH RAYON IS
BETTER
8, No I STURE ABSORPTION - HIGHER THAN NATURAL CELLULOSE
FIBERS SWELL IN WATER
WEAKER WHEN WET
9, HEAT - LOSES STRENGTH ABOVE 300°F
DECOMPOSES BETWEEN 350 AND I;Oc’f
10I
FLAMMAB I LITY - BURNS RAPIDLY UNLESS TREATE3
11I ELECTR I CAL CONDUCTIVITY - FAIR -
STATIC CHANGE CAN BE
REDUCED WITH SPECIAL FINISHES
SPECIFICGRAVITY - 1,52 (SIMILAR TO COTTON)

-
CHEMICAL PROPERTIES
-c (SIMILARTO COTTON)
EASILY DAMAGED BY STRONG ACIDS
RESISTANT TO A L K A L I E S , REDUCTION IN STRENGTH I F CONCEN- ----
TRATEC
LENGTHY EXPOSURE TO SUNLIGHT WEAKENS THE FABRIC-
GREATER AFFINITY FOR DYES THAN COTTON
ACETATE
(A. C E L u L o s I c MAN-EADE FIBER1 .

COMPOSITION '. . .

ACETATE ESTER OF CELLULOSE . I

PHYSIC A L PROPERTIES
. l 1 MICROSCOPIC APPEARANCE - THAN
STRIATIONS FARTHER APART.
V I S C O S E RAYON, LOBED
CROSS-SECTION
2 # LENGTH - FILAMENTAND STAPLE
3 , COLOR - TRANSPARENTUNLESS DULLED
, BY PIGMENTS
41 LUSTER - BRIGHT, SEMIBRIGHT, OR DULL
5, STRENGTH - MODERATE, LESS THAN R A Y O N
WH*EN WET,
6, ELASTICITY - NOT VERY HIGH, SIMILAR TO
RAYON
.7 I. RES I L.IENCY - POOR
8, MOISTURE ABSORPTION - 6%, LITTLE STRENGTH LOSS
WHEN WET
9, HEAT - IRONING TEMPERATURES OF
. 275'F ARE SATISFACTORY
10IFLAMMABILITY - SLOtrLY COMBUST I BLE
11 ELECTRI CAL CONDUCTI v I TY - GOOD
12; SPECIFIC GRAVITY - la32

CHEMTCAL PROPERTIES *

CONCENTRATED STRONG ACIDS WILL DECOMPOSE IT,


STRONG ALKALIES WILL DAMAGE ITa
LONG EXPOSURES TO SUNLIGHT PRODUCE A WEAKENING
EFFECT ,
ACRYLIC
(A WOOL-LIKE FIBER)

COMPOSITION
ACRYLONITRILE AND SMALL AMOUNTS OF OTHER MONOMERS

PHYS I CAL PROPERTIES


1, MICROSCOPIC APPEARANCE
UNIFORM AND SMOOTH SURFACE
IRREGULAR SPACED STRIATIONS
-
21 LENGTH MAINLY A STAPLE FIBER
-
3 , ,COLOR WHITE TO OFF-WHITE
4, LUSTER -
BRIGHT, SEMIDULL, OR DULL
-
5 . STRENGTH FAIR TO GOOD STRENGTH
6 . ELASTICITY GOOD -
7 , RESILIENCE GOOD -
8, WATER ABSORPTION 1-3% -
9, HEAT - YELLOWING MAY 0C.CUR ABOVE 300°F
SOFTENING OR STICKING ABOUT 450°F
-
10. FLAMMABILITY BURNS WITH YELLOW FLAME
11. ELECTR~CALCONDUCTIVITY FAIR TO GOOD -
12, SPECIFiC GRAVITY 1,14 TO 1.19 -
GOOD BULK AND COVERING POWER

CHEMICAL PROPERTIES
DAMAGED ONLY BY STRONG CONCENTRATED ACIDS
NOT NORMALLY AFFECTED BY ALKALIES
VERY RESISTANT Td ULTRAVIOLET LIGHT
NYLON
(A POLYAMIDE FIBER) .

COI'!POSITION
NYLON 66 - POLYHEXAMETHYLENE ADIPAMIDE
NYLON 6 - CAPROLACTUM

PHYSICAL PROPERTIES
l o f'?ICROSCOPIC APPEARANCE
2 , LENGTH -- VERY SMOOTH AND EVEN
FILAMENT AND STAPLE
3 , COLOR - OFF WHITE
4,l LUSTER - CAN
HIGH NATURAL LUSTER
BE CONTROLLED
5, STRENGTH - EXCEPTIONALLYHIGH (60,000 -
108,000) POUNDS PER SQUARE INCH
6, ELASTICITY - - EXCEPT I ONALLY H IGH
7,RESILIENCY - VERY GOOD
8, MOISTURE ABSORPTION - 308%
9, HEAT - HIGH RESISTANCEo FELTS AT Q82"F
10 FLAMMAB I LITY - MELTS SLOWLY
DOES NOT SUPPORT COMBUSTION
11, ELECTRICAL CONDUCTIVITY- LOW, GENERATES STATIC
1Z0 ,SPECIFICGRAVITY -
1,14 (LOW DENSITY)

CHEMICAL PROPERTIES
WEAKENED BY CONCENTRATED STRONG ACIDS
HIGH RESISTANCE TO ALKALIES
LOSES STRENGTH IN PROLONGED EXPOSURE TO SUNLIGHT -
BRIGHT YARN MORE RESISTANT THAN D U L L Y A R N

45
POLYESTER
(MOST VERSATILE FIBER)

COMPOS I T 1ON

COMBINATION OF TEREPHTHALIC ACID OR DIMETHYL


TEREPHTHALATE AND ETHYLENE GLYCOL

PHYSICAL PROPERTIES
1, MICROSCOPIC APPEARANCE -
SMOOTH) EVENJ RODLIKE,
DIFFERENT CROSS-SECTIONAL SHAPES
2. -
LENGTH FILAMENT AND STAPLE
3, COLOR.- WHITE
4, LUSTER -
BRIGHT OR DULL
5, STRENGTH -
GOOD TO EXCELLENT
6,
RAYON .
-
ELASTICITY FAIR TO GOODJ GREATER THAN COTTON OR
7, -
RESILIENCY EXCELLENT-
8, MOISTURE ABSORPTION LESS THAN 1% -
9, -
HEAT SOFTENING OR STICKING TEMPERATURE IS ABOVE
400'F (THERMOPLASTI c 1
10, -
FLAMMABILITY BURNS SLOWLY
11, -
ELECTRICAL PROPERTIES ACCUMULATES STATIC CHANGES
12, SPECIFIC GRAVITY -
TYPICALLY 1.38

CHEMICAL PROPERTIES
GOOD RESISTANCE TO MOST ACIDS
GOOD RESISTANCE TO MOST ALKALIES
GOOD SUNLIGHT RESISTANCE
'POLYESTER F I B E R S

PRODUCTION
OF
POLYESTER

. L
i
Moisture Sof terrlrig
Specific Tenacity Tenacity (wet) regain E lo ngation Met ti ng
Gravity (per cent) (Der cent) Point (Fo)
COTTON 1.5 - 1.55 3.0 - 4.9 3.3 - 6.4 7-8 3-7 none
(SMOO~F-445"
ACETATF 1.3 - 1.5 1.2 - 1.4 6 23 - 24
(ml 500°F
ACRYLIC 1.16-1.18 2.0 - 3.6 1.6 - 2.9 1.5 - 2.5 35 - 39 ' 5 ) 420°F

-3. 1 - 5.3
GLASS 2.50-2.55 9.6 -19.9 6.7 -19.9 none IS 1 13%- 1560°F

NYLON 66 1. 14 3. o - i. 2 2.6 - 6.. 1 4.2 - 4.5 16 - 66

POLY ESTER 1. 38 2.2 - 6.6 2.2 - 6.6 0.4 - 0. a 12 - 67

RAYON,
0
HT 1.50 - 1.53 -
3.0 - 5.7 1.9 - 4.3
~
13 9 - 26
DNM
WOOL 1.31 1 - 1.5 16 30 - 40
DNM
SllK 1.25 3-5 11 25
_2511r4QQ
I

. ...
5UMMARY OF PROPERTIES DESIRED FOR TEXTILE FIBERS

APPAREL AND DOMESTIC REQUIREMENTS

1. Tenacity: 3 - 5 grams/denier.
2. E l o n g a t j o n a t - break: \
10' - 35%.
3. .Recovery f r o m elongation: 100% a t strains u p t o 5%.

4. Modulus of e l a s t i c i t y : 30 - 60 qrams/denier.
5. Moisture absorbency: 2 - 5%.
6. Zero strength temperature (excessive creep and softening p o i n t ) :
above 215'C.
,7. . High a b r a s i o n resistance (varies w i t h type f a b r i c structure)
8.
.
Dy ea b 7 e.
9. Low f l ammabi 1i ty.
10. Ins'oluble with low swelling i n water, i n moderately s t r o n g acids and
*bases and conventional organic solvents from room temperature t o 10Goc
11. Ease o f care.'.

INDUSTRIAL REQUIREMENTS
1. Tenacity: 7 - 8 grams/denier.
2. Elongation a t break: 8 - 15%.
3. Modulus o f e l a s t i c i t y : 80 grams/denier o r more conditioned, 50 prams
denier wet.
4. Zero strength tempeFature: 25OoC o r above.

EEH - Fiber Science I I .


-
FIBER' PROPERTIES AFFECTING FABRIC PROPER77S

FTBEX PROPERN COMR18UTES TO FAERTC PROPERTY

aRA2nn nv,w4?- i s t h e a b i l i t y of a Ourabi 1i t y


fiber t o withstand the rubbing o r a b r a - Abrasion res i s t a n c e
sion i t g e t s i n e v e r y day use. - Resistance t o s p l i t t i n g
u tnuh2wte xes&
p b 4 o ~ b e ~ cO/L is t h e per- Comfort, warmth, water r e p e l l e n c y ,
c e n t a g e of moisture a bone-dry ff ber absorbency, s t a t i c b u i l d u p
will absorb from the a i r under s t a n d a r d Oyeabi 1it y , s p o t t i n g
c o n d i t i o n s of t e m p e r a t u r e and-moisture. Shrinkage
Wrinkle r e s i s t a n c e
Aghgxe6A-e I Storing of fabrics
chemid fieactivity is the effect o f Care r e q u i r e d i n c l e a n i n g - - b l e a c h i n g ,
a c i d s , a1 kal.i, o x i d i z i n g a g e n t s , s o l - . a b i l i t y t o t a k e a c i d or a l k a l i f i n i s h ?
3 vents
Cohc4bivenebh is the a b i l i t y o f fibers1 t o Resistance t o ravel
c l i n g t o g e t h e r d u r i n g s p i n n i n g . Not im-
p o r t a n t i n contnuous f i 1ament.
-
Coven is the a b i l i t y t o occupy space
f o r concealment o r p r o t e c t i o n .
Warmth J n f a b r i c
Cost--1 ess fiber needed
C u e is del ayed el asti ;i t y
d a l l y from s t r a i n
. Recovers S t r e a k dyeing and shiners i n . f a b r i c

D e u d p - s e e Speci6Lc GmvLty
U u a b U is the fibers' r e c e p t i v i t y t o Aesthetics and c o l o r f a s t n e s s
d n by dyes
E e L L b l t i ~x e c o v a y is the a b i l i t y o f fibers Processabi7 ity o f fabrics
to recover from s t r a i n Resi 1i ency
FeebZicitu is the a b i l i t y of a s t r e t c h e d Delayed el asti ci t y o r c r e e p
material t o r e t u r n Inmediately t o its
o r i g i n a l size.
I -

F i b e r Property C o n t r i b u t e s t o F a b r i c PtoDerty

. (COrtt.1

EXeaYrLad conduc.tLu~ Poor conducti v i t y causes fabric t o


t o transrer electrica c l i n g t o the body, e l e c t r i c shocks
Ebn &on is the ability t o be 'Increases tear strength
+,
stre c e extended, o r lengthened. 'Reduces' brittleness
Varies a t different temperatures Provides "give" and stretchiness
and-when wet o r dry.
F e & z W y refers t o the ability of Fabrf cs can be made d i r e c t l y frcn
fibers t o mat together .fi bers
Speci a1 care requi red f u r i ng washing
Fabrics burn
di s the a b i l i t y t o ignite
FQLumKzW

, Hand i s the way a fiber feels: silky, Hand o f fabric


h a r s h , soft, ,crisp, dry
He& c o n d u d v i t y i s the a b i l it y t o Warmth
conduct heat away from the body
Heat denb.LaXv.Lty is the a b i l i t y t o Determine safe washing and i r o n i n g
sorten, melt, or s h r i n k when sub- temperatures

*
jucted t o heat.
Hrrdto k i e i c , hygkoAcopic--bek ab-

-
Lubt
a is the light reflected from a
surtace. More subdued than shine:
Luster
l i g h t rays are broken up

t or compressional resiliency is the S p r i n g i ness, good cover


-4
Lo
ab1 i t y t o spring back t o original
thickness after being compressed
.Resistance t o f l a t t e n i n g

Uitdew / ~ u i ~ & n c e Care d u r i n g storage


hlotf! Irebhtance Care d u r i n g storage
Flber Property Contributes t o Fabric Property

is the b a l l i n g up o f fiber ends Pilling


%% e s u r f a c e of fabrics. U n s i g h t l y appearance
SweciXic qmv& and d&y are Warmth w i t h o u t weight
measures of the w e i g h t of a fiber.
Density is the w e i g h t i n grams p e r
cubi c centimeter, and speci f c
g r a v i t y is t h e r a t i o o f the mass of
the fiber" t o an e q u t l volume o f
water a t 4 3 ~
Sar(r(ne6son hiq.iditfi is the o p p o s i t e of Body of f a b r i c
f l e x i b i l i t y . I t i s t h e resistance.to R e s i s t a n c e t o i n s e r t i o n of y a r n
bending o r c r e a s i n g . * twist
Stnenalth is d e f i n e d as the a b i l i t y t o Ourabil i t y , t e a r s t r e n g t h , s a g g i n g ,
.resist stress and is expressed as p i 1 1i ng
t e n s i 1e s t r e n g t h (pounds per s q u a r e Sheerer ,fabrics p o s s i b l e w i t h s t r o n g
i n c h ) or as t e n a c i t y (grams p e r fine fibers
denier).
SUI.&& &ebA&nce is the a b i l i t y t o Ourabil i t y . o f c u r t a i n s and d r a p e r i e s ,
w i thsrand degradation
- from d i r e c t outdoor f u r n i t u r e , outdoor c a r p e t i n g
sunlight.
Resists r u p t u r e from deformation,
gives frictional resistance
lrlickin is the a b i l i t y o f a flber t o Makes f a b r i c s c o m f o r t a b l e
__q_
t r a n s e r m o i s t u r e a l o n g its s u r f a c e . '
. FI B E R BLENDS - SOME R E A S O N S FOR B L E N D I N G

TO FACILITATE PROCESSING
TO IMPROVE PROPERTIES:
a. ABRAS I ON RES I STANCE
' h STRENGTH
c ABSORBENCY
d. ADD BULK AND WARMTH
e, HAND
f, DIMENSIONAL STABILITY
g. RESISTANCETO WRINKLING
TO PRODUCE MULTI -COLOR FABRl CS
TO REDUCE COST

53

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