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Numerical Simulation and Experiment On Air Washer With One Row Water Spray
Numerical Simulation and Experiment On Air Washer With One Row Water Spray
Bo NI
Abstract
The main purpose of the present work is to acquire further insight into the procedure of heat and mass
transfer between sprayed water droplets and air stream in a direct evaporative air cooler used in air-
conditioning systems in textile mills. The thermodynamic models of the two-phase flow in such an air
treatment system have been developed for both the one row parallel flow spray and one row counter flow
spray. The fields of temperature and relative humidity in the spray chamber have been obtained by calcula-
tion. A series of experiments aimed at quantifying the system performance and its influence factors have
been conducted. This indicates that the increases of air velocity and water/air ratio, together with the
decrease of nozzle density are favorable. Comparison of these two different spray types have been carried
out by means of humidity efficiency. Finally, numerical calculations have been compared with experimental
results. Satisfactory agreements have been found regarding outlet air temperature while a maximum error of
10% has been observed regarding relative air humidity.
Keywords: evaporative air cooler; direct evaporative air-conditioning; coupled heat and mass transfer
NOMENCLATURE
A cross-section area t time
Ad surface area of drop T temperature
c concentration of vapor in surrounding air U drop velocity
CD drag coefficient v volume
CKn,w correction coefficient of Knudsen V air flow velocity
Ct, T temporal coefficient of heat transfer
Ct, w temporal coefficient of mass transfer Greek letters
Cp specific heat ρa density of air
dd drop diameter ρw density of water
Dv diffusivity coefficient of water vapor in λa heat conductivity of air
air
g gravity constant Subscripts
hm mass transfer coefficient a air
H enthalpy of moist air av average
m mass flow rate D drag
n number of drops d droplet
Nu Nusselt number s saturation
P duct perimeter v vapor
Pr Prantdtl number w water
Pspray spray pressure wall inner duct wall
rd drop radius 1 inlet
Red Reynolds drop number 2 outlet
RH relative humidity i droplets of the ith category
Sc Schmidt number
Sh Sherwood number
numbers of nozzle rows: 1, 2 or 3 rows, have been expressed by means of the concentration of vapor in
found in application. moist air as follows:
The present work focuses on the spray of one row dc n i h m ,i Ad ,i (c s ,i − c ) h m , wall P (c wall − c ) c dv c dρ a
for an adiabatic humidifying air treatment procedure. dx
= å
i U x ,i v
+
AV
−
v dx
−
ρ a dx
One row co-current spray (1)
dx
where ni is water droplets’ category number “i” in the
control volume, Ad,i is drop surface category “i”, A is
the cross-section of spray chamber and P is the duct
perimeter.
air Substituting the expressions of vapor mass flux of
droplet and film evaporation (NI, 1999), we have:
dc n é 3rdi Dv x ù
= å i 4πrd ,i Dv Sh(c s ,i − c )exp ê− ú
êë (bi − rd ,i ) U x ,i úû
3
dx i U x ,i v
C p ,avTa + Lvap
c
H
(A 2
C +1 ) 3
ρ a é 1 dv 1 dρ a ù
− ê + ú
C p ,av ë v dx ρ a dx û The calculation is performed in three-dimension.
Lvap ,0 dc The spray chamber has a section of 1m×1m and a
− (4)
C p ,av ρ a dx
length of 1.8m. Sprayed water is characterized by the
nozzle density, the water temperature and spray
The right-hand side in the above equation shows the pressure which have a combined influence on the
latent heat from the water droplets, sensible heat from distributions of diameter and initial velocity of
the water droplets, latent heat from the wet surface of droplets, as well as their quantities. Once the type of
the walls, sensible heat from the wet surface of the nozzle is chosen, the number of the drops in the
walls, variation of sensible heat in moist air and control volume depends on the nozzle density which is
variation of latent heat in moist air, respectively. While a function of the nozzle flow rate and spray pressure.
the energy conservation equation of drops gives: In engineering application, the range of nozzle density
dTd ,i 3
= {λa Nu (Ta − Td ,i ) is usually within 13/m2 and 33/m2. We chose a nozzle
dx r ρ d C pe,i
2
d ,i density of 14/m2 in the present model. The nozzles are
é 3rd ,i Dv x ù ü dispersed uniformly over the cross-section of the
ï
− Lvap Dv Sh exp ê− ú (c s ,i − c )ý chamber.
ëê (bi − r d ,i )3
U ú
x ,i û ï
þ
dr (5)
− 4πrd2,i ρ d d ,i 35
dx 30
Relative correlations adopted are: 25
Ta (oC)
air ′
n j Lvap é ù
4πrd , j Dv Sh(cs , j − c ) exp ê−
3rd , j Dv x
B +å ú
C p , av ρ a vU x , j êë (b j − rd , j ) U x , j úû
3
A j
ni
−å 4πrd ,i λ a Nu (Ta − Td ,i )
x C p ,av ρ a vU x ,i
control volume i
nj
Fig. 3. Direct evaporative air cooler with one row co-current −å 4πrd , j λ a Nu (Ta − Td , j )
j C p ,av ρ a vU x , j
spray
é P ù
+ 4 Lvap ShDv (c wall − c )ê ú
Counter flow spray from one row of nozzles is êë C p ,av ρ aVA úû
characterized by location of the nozzle row which is
é P ù
placed near the exit of the chamber and the direction + 4 Nuλ a (Twall − Ta )ê ú
of the spray which is opposite to the air stream (Fig. 3). êë C p ,av ρ aVA úû
This type of spray is more complex than the parallel c
one. Since the drops move in the opposite direction C p ,avTa + Lvap
ρ a é 1 dv 1 dρ a ù
from the air flow, they suffer great resistance of − ê + ú
movement from the air flow. Some drops undergo a
C p ,av ë v dx ρ a dx û
reversal of their stream-wise velocity component. Lvap ,0 dc (9)
−
Thus, in the control volume, we have drops like A C p ,av ρ a dx
which moves in its initial direction, called forward
moving drops, and drops like B which is at the turning Variation of the temperature in the spray chamber is
point, as well as drops like C which has already determined by latent heat from the forward and
changed its movement direction, called backward backward moving water droplets, sensible heat from
moving drops. The x coordinate is chosen from right the forward and backward moving water droplets,
to left, i.e., x component velocity of forward moving latent heat from the wet surface of the walls, sensible
drops is positive. heat from the wet surface of the walls, variation of
Introduced air encounters, at first, the water droplets sensible heat in moist air and variation of latent heat in
of intermediate states that depend upon the heat and moist air, respectively.
mass transfer process between the upstream drops and The expressions of the evolutions of drop tempera-
downstream air. It then comes into contact, at the ture and drop dimension are the same as those in the
same time, with forward moving and backward case of parallel flow spray.
moving water droplets. In counter flow spray, the droplets start moving
Vapor evaporation is produced by both the forward from the exit of the chamber in the opposite direction
and backward moving drops. Thus, vapor mass flux of the air stream. After some distance, some undergo a
from the water droplets to moist air can be given as: reversal of trajectories and move from left to right.
dmtotal dm forward ,i dmbackward , j (7) The explicit method for parallel flow spray cannot be
= å ni + ånj
dx i dx j dx used and iterations are required. The outlet air
And for the evolution of vapor concentration in condition is assumed first. Calculation is carried out
air, the term “ å ni ”in Eq.(2) will be replaced by for the forward moving drops from the exit to
i
upstream. Criteria of the calculation are the value of
zero for x-component velocity of drops which means
“ å ni + å n j ”, where index “j” represents the
i j
that the drops attain their turning points, and then
downstream calculation begins. Additional complica-
backward moving drops. We have
tion arises from the drops’ reversals which take place
dc n é 3rd ,i Dv x ù
= å i 4πrd ,i D v Sh(c s ,i − c )exp ê− ú at different locations depending upon drop diameter
êë (bi − rd ,i ) U x ,i úû
3
dx i U x ,i v and initial velocity. Some drops which hit the wall and
′ are absorbed by the film covering the wall are
nj é 3rd , j Dv x ù
+å 4πrd , j D v Sh(c s , j − c )exp ê− ú eliminated from the calculation. The calculated inlet
êë (b j − rd , j ) U x, j úû
3
j U x, j v air condition is compared with the actual one. When a
difference is found, a new outlet air condition is
assumed and the calculation is repeated.
20
the one hand, and on the other, to compare the experi-
15
mental results to those of numerical simulation.
10
0 0.2 0.4 0.6 0.8
x (m)
1 1.2 1.4 1.6 1.8
Experimental setup
100 The Experiment is conducted in a well installed
90 test-bed, specially built for the direct evaporative air
80 cooler, schematically shown in Fig. 5. It consists of
HR (% )
70 three parts:
60 (1). Air pre-treatment section, composed of a
50 coil heater, two vapor humidifiers, and an electric
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
x (m) heater, which create the air state needed for the
Fig. 4. Temperature and humidity profiles in the spray chamber following experimental study.
with one row counter-current spray (2). Test section, consisting of a spray chamber
of 1m×1m×4.5m and a coil cooler, allows realization
Fig. 4 shows present temperature and relative of the investigation of heat and mass transfer in such a
humidity profiles obtained from the numerical direct evaporative system.
solution. The straight line segment indicates that air (3). The water circuit is composed of two refrig-
temperature or relative humidity has not yet changed, erators and two exchangers which allow the water
i.e. the procedure of heat and mass transfer has not yet temperature to change from 9°C to 30°C, as well as
happened to the air. This means there are no water two pumps which have spray pressure varying from
drops in that part. The exchange of heat and mass 105Pa to 5×105Pa.
between the two phases takes place only within the Air flow first passes the pre-treatment section and
zone near the exit. Compared with the relevant results then enters into the spray chamber where it undergoes
of the co-current spray (Fig. 2), a great difference is change of temperature or humidity which depends on
found in the profiles’ form, unless the final values of the temperature of the sprayed water. If the sprayed
the temperature and relative humidity are at the outlet. water temperature is either higher than the air wet-
The counter flow spray needs less space than the bulb temperature, or between the wet-bulb tempera-
parallel one. ture and dew-point temperature, or lower than the air
dew-point temperature, the air undergoes a treatment
prtreatment section
Pre-treatment section Pm
inlet of air
inlet of air Ta,sortie
a,out, T ,T
s,out
s,sortie
Ta,entrée
Ta,in,, TTs,in
s,entrée
ventilator pump
spray chamber
settling chamber spray pipe
to water tank
Experimental results
The experiments are carried out in the case of one
row parallel flow spray and one row counter flow
spray respectively, for the air adiabatic humidifying
procedure which can be realized by sprayed water the
temperature of which is the same as the wet-bulb
temperature of treated air. In engineering applications,
0,8 0,9
0,8
0,7
0,7
0,6
V=2.0m/ s-P 0,6 V=2.0m/s-P
0,5 V=2.5m/ s-P
V=2.5m/s-P
0,5 V=3.0m/s-P
V=3.0m/ s-P
0,4 V=2.0m/ s-C 0,4
V=2.0m/s-C
V=2.5m/s-C
V=2.5m/ s-C
0,3 0,3 V=3.0m/s-C
V=3.0m/ s-C
0,2 0,2
0,2 0,3 0,4 0,5 0,6 0,3 0,4 0,5 0,6 0,7
µ µ
30 30
28 28 exp
exp
num
num 26
Ta,2 /°C
26
Ta,2 /°C
24 24
22 22
20 20
0,3 0,35 0,4 0,45 0,5 0,4 0,45 0,5 0,55 0,6
µ µ
(a) one row co-current spray (b) one row counter-current spray
Fig. 7. Comparison of experimental and numerical results of outlet air temperature
100 100
90 90
RHa,2 (%)
RHa,2 (%)
80 80
exp exp
70 num 70 num
60 60
0,3 0,35 0,4 0,45 0,5 0,3 0,35 0,4 0,45 0,5
µ µ
(a) one row co-current spray (b) one row counter-current spray
Fig. 8. Comparison of experimental and numerical results of outlet relative humidity
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