Betonicon Katalogus 2017 - EN - 2

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tel: +36 23 232 832 Plant and project office:

email: info@betonicon.hu 2040 Budaörs, Gyár utca 2.


web: www.betonicon.hu Hungary
Fine Concrete
Manufactory

Made by Betonicon
Introduction

Betonicon Kft. manufactures high-strength fine


concrete elements and large-panel claddings, and
provides bespoke project solutions.

As a result of several years of research and


development, we work with a fine concrete mix of
outstanding quality and performance, suitable for
the production of extra thin large-sized panels and
complex elements as well.

From design through production to installation of the


final product, our team of specialists is at your disposal.

Our main products include outdoor and indoor wall and


floor coverings, coverings for public places, large-panel
claddings, ventilated facade claddings, sills, footing and
staircase elements, street furniture, cache-pots, countertops,
washbasins and other sanitary products, fireplace mantels,
and various apartment accessories.
Large-panel ventilated
facade cladding
system

DUE TO OUR MANUFACTURING TECHNOLOGY, OUR LARGE-SIZED FINE


CONCRETE PANELS CAN BE USED EITHER FOR FACADE CLADDINGS OR
FOR SYSTEMS OF VENTILATED FACADES. THE PROJECTION OF THE HEAT
BRIDGE FREE CONSOLE STRUCTURES IS OPTIONAL BETWEEN 70-280 MM,
DEPENDING ON THE THICKNESS OF INSULATION.
1000x2000mm 1300x2000mm 1000x2000mm 2000x200+200mmjoint-free L-shape 1000x200+200mm joint-free L-shape
solid material structure solid material structure solid material structure solid material structure solid material structure
+anchor trace

SOLID MATERIAL STRUCTURE


High-strength fine concrete panels of compact material structure — their surface is extremely smooth to the
touch, on which the cloudy pattern of concrete is more enhanced.

We recommend the solid panels for floor coverings, facade claddings and wall coverings as well.

The material thickness of wall coverings and facade claddings is 15 mm, while their specific mass is 33 kg/m2.

The material thickness of floor and terrace coverings is 20 mm, while their specific mass is 44 kg/m2.
3
Isolated base
3
Isolated base

Fixing anchor
Fixing anchor
Self-drilling
screw Self-drilling
screw
6
2 6
2
4 MacFOX 120 console
B
4 MacFOX 120 console
B
SikaTack panel
fixing system SikaTack panel
fixing system
C
> 100

C
> 100

5 7
1 5 L-profile 7
Fiber thermal insulation
1 (rockwool) Fiber thermal insulation
L-profile
Reinforced concrete wall
(rockwool)
structure / hosting surface Reinforced concrete wall
structure / hosting surface

A
5 Ventilating layer A
5 BETONICON fine
Ventilating layer
Fiber thermal insulation
8 concrete facade BETONICON fine
(rockwool) concrete facade
Fiber thermal insulation
(rockwool)
8 with 15 mm
panels
thickness and panels with 15 mm
100 ca. 40 3 joint-free edge thickness and
100 ca. 40 design 3 joint-free edge
design
100

100

fa
thickn
Cl

Ventilating layer
ca. 40

8 Ventilating layer
ca. 40

8
3

3
15

15

SikaTack panel
A fixing system SikaTack panel
A fixing system
BETONICON
fine concrete facade panels with 15 mm BETONICON
fine
thickness and joint-free concrete
edge designfacade panels with 15 mm
thickness and joint-free edge design

Vertical edge design


Vertical edge design
with joint-free L-shaped panels
with joint-free L-shaped panels
Fixing anchor
1 Reinforced concrete wall Fixing anchor
1 Reinforced concrete wall
structure / hosting surface Isolated base
structure / hosting surface 2 3 Isolated base
2 3
7 8
A T-profile Ventilating layer 7 8
BETONICON A T-profile Ventilating layer

4 fine concrete facade panels BETONICON Isolated base


4 with 15 mm thickness fine concrete facade panels Self-drilling

M
Iso
MacFOX 120 console and joint-free edge design with 15 mm thickness screw Self-drilling

5
5
MacFOX 120 console and joint-free edge design 6
6
screw

a
3
M 3
Fiber thermal insulation
c a
Fixing anchor

c
Fixing a
(rockwool) Fiber thermal insulation

100
4
F
(rockwool) B/C

100
4
2F
B/C
SikaTack panel
fixing system SikaTack panel
fixing system O O 2
X 1X
MacFOX 120 console Reinforced concrete
1
wall structure
MacFOX 120 console Reinfor
/ hosting surface wal
15 3 ca. 40 100 / hos
15 3 ca. 40 100

Self-drilling Thermal expansion resistant - flexible mounting points


6 screw Self-drilling Thermal
Ventilating layer expansion resistant - flexible mounting po
6 screw

ca. 40
Ventilating layer

ca. 40
Ventilating layer 7 8
8 5
Ventilating layer 7 8
T-profile 8 5
7 T-profile
T-profile Fiber thermal insulation
(rockwool) 1
7 T-profile Fiber thermal insulation
(rockwool) 1
3

Reinforced concrete

3
wall structure Reinfo
6 / hosting surface wa
15

6 / hos

15
Self-drilling Fixing anchor
screw Self-drilling Fixing a
screw
A BETONICON C SikaTack panel
B SikaTack panel A
A
fine concrete A BETONICON C SikaTack B SikaTack
fixing system fixing
panelsystem panel
fixing system fixing system BETONICON
facade panels with 15 mm fine concrete fine concrete facade panels BETONICON 2
facade panels with 15 mm 2
M
thickness and joint-free edge design with 15 mm thickness fine concrete facade panels

M
thickness and joint-free edge design and joint-free edge design with 15 mm thickness
Isolated base

a
Cladding dimensions (max 1000x2000 mm) 5 Cladding dimensions (max 1000x2000 mm) and joint-free edge design
Isola

a
Cladding dimensions (max 1000x2000 mm) 5 Cladding dimensions (max 1000x2000 mm)
3
distance between the axes of joints distance between the axes of joints
distance between the axes of joints distance between the axes of joints B/C 4
c c
3

SikaTack panel
B/C
F 4
F
O
fixing system SikaTack panel

Section of horizontal facade cladding O


fixing system

Section of horizontal facade cladding X X


Due to the 33 kg/m2 specific mass of our
Due to the 33 kg/m2 specific mass of our
claddings, they can be mounted to a venti-
claddings, they can be mounted to a venti-
lated facade system. Serving every demand,
lated facade system. Serving every demand,
we make the panels with a shatter-proof
we make the panels with a shatter-proof MacFOX 120 console

technology. From an architectural perspec-


MacFOX 120 console

technology. From an architectural perspec- 15 3 ca. 40 100


tive, it is worth mentioning the joint-free L- 15 3 ca. 40 100
tive, it is worth mentioning the joint-free L- Fix mounting points
and U-shaped edge designs, which make Fix mounting points
and U-shaped edge designs, which make
the system suitable for creating extremely
the system suitable for creating extremely
elegant and interesting facade details. Our Section of vertical facade cladding
elegant and interesting facade details. Our Section of vertical facade cladding
products are completely frost and thermal
products are completely frost and thermal
shock resistant.
shock resistant.
Large-panel ventilated
facade cladding
system

THE QUALITY RISK ASSOCIATED WITH STRUCTURAL CONCRETE CAN BE


AVOIDED BY USING PRECAST FINE CONCRETE PANELS, ELIMINATING THE
OCCURRENCE OF QUALITY FAILURE OF SURFACES. THE SUPPORTING
STRUCTURE CAN BE USED ON TRADITIONAL AS WELL AS ON REINFORCED
CONCRETE WALLING, BOTH IN CEMENTED AND MOUNTED VERSIONS.
OUR CLADDINGS CAN BE USED IN PUBLIC PLACES ON STREET LEVEL AS
WELL; THEY ARE MADE IN A COMPLETELY VANDAL-PROOF DESIGN.
750x1500mm
750x1500mm
air-pore material structure 750x1500+200mm joint-free L-shape 750x150+200mm joint-free L-shape
air-pore material structure
+anchor trace air-pore material structure air-pore material structure

AIR-PORE MATERIAL STRUCTURE


High-strength fine concrete panels with a material structure containing air bubble inclusions − it is a
characteristic of in-situ poured concrete, in addition to its surface pattern, that the randomly entrained air
bubbles appear on the surface as well − a special raw material used in the course of factory precast makes
this random pattern appear, and by that way the produced panels have a more dramatic effect.

We recommend the panels with air-pores for wall coverings and facade claddings.

The material thickness of wall coverings and facade claddings is 15 mm, while their specific mass is 33 kg/m2.
SURFACES
SURFAC E S
TECHNICAL DATA
REFERENCE SPECIFICATION
TECHNICAL CHARACTERISTICS DECLARED VALUE CLASS
STANDARD REFERENCE

COMPRESSIVE STRENGTH ≥ 62.40 N/mm2 C60 ≥ 60 N/mm2 MSZ EN 13813:2003

FLEXURAL STRENGTH ≥ 9.40 N/mm2 F1 < 12 N/mm2 MSZ EN 13813:2003

FIRE CLASS A1 - F A1 MSZ EN 13813:2003

FROST RESISTANCE KMf25: 81% resistant MSZ EN 13813:2003

THERMAL SHOCK RESISTANCE ΔRf,20: 99% resistant MSZ EN 13813:2003

WATER ABSORPTION 2.76% W1 > 2.0% MSZ EN 14617-1:2003

RESISTANCE TO ABRASION 2.65-4.47 cm3/ 50cm2 A6 MSZ EN 13813:2003

FRICTION COEFFICIENT 30 resistant MSZ EN 14231:2003

IMPACT RESISTANCE 8306.8 J resistant MSZ EN 14617-9:2005

UV RESISTANCE no changes resistant

STAIN RESISTANCE Classe 5, 5, 3 resistant MSZ EN ISO 10545-14:1999

DENSITY 2173 kg/m3 resistant MSZ EN 14617-1:2013

CE marking: CT C60 F7 A6
Complete precast fine
concrete elements for
pool edges

FINE CONCRETE – THROUGH ITS UNIQUENESS – CREATES AN EXQUISITE EFFECT ON


POOL EDGES. WE PROVIDE NOT ONLY CONVENTIONAL EDGE DESIGNS BUT ALSO
UNIQUE SOLUTIONS TAILORED TO THE GIVEN POOL GEOMETRY.
Our precast, high-strength fine concrete pool edges have the
advantage that they can be used for both the traditional (tile-
cladded) and the foil-covered pool types as well.

We can produce also complete nodal purchase of grid-holder profiles separately.


elements for pool edges from our high- As for types containing the overflow
strength, fine concrete base material. gutter too, the system includes also the
edge elements that contain the standard
With this revolutionary solution, standard drainage components of d=47 or d=75 mm
FINA pool edges can be simply and easily in size. Of course the outer and inner pool
executed too: at the edge of the pool corner elements are also part of the system.
body, all you need to do is to leave out the If required, it is possible within certain limits
cubus of the edge node – it unnecessitates to manufacture corner elements with
the burdensome in-situ formwork acute-angle or obtuse-angle geometry too.
tasks associated with the complex node
geometry, while making the waterproofing Where needed, we can produce recipient
of the pool much easier and reducing the surfaces with excluded grooves for
potential for errors dramatically, because the required cladding thickness, at the
the number of the most critical curved underwater part of the pool edge elements,
parts of the pool is reduced to 1. matching the cladding thickness of the pool
body (e.g. glass mosaic: 2+2 mm, glazed
During construction, a lot of time and thus porcelain tiles: 6+5 mm, etc.) up to 20-40
a lot of building cost can be saved with this mm height of pool wall cladding.
technology.
By using a special industrial bonding
The elements must be placed on the material characterized with high elongation
already made pool body shoulder; levelling tolerance, on the recipient surface, the
is a must because high precision is required structural dilatation can easily be managed;
in executing the water line. it does not become accentuated, still it
allows the required flexibility to follow the
Depending on their type, the pool edges can fine movements of the pool body and of
also contain the standard 180, 200, 250 mm the pool edge.
wide overflow grids, unnecessitating the
AS FOR PERIMETER OVERFLOW POOLS
Our elements form a complete edge-node; there is no need to bother with the construction of the overflow
line and of the overflow gutter; you simply lift in the elements to the place that has been prepared for them,
and fix them. Also the design of the waterproofing of the pool becomes simpler: the waterproofing tape needs
to be applied at only 3 curves, not at 5.

THE RESULT
Faster implementation, less potential for defects;
a crude concrete borderline with contemporary design
– with the usual precise waterline and wave silencing surface

THE OVERFLOW ELEMENTS


Available with or without standard d=46 mm /
d=75 mm drainage; the elements equipped with
drain outlets must be installed at every 4 meters,
which can be modified to meet the client’s needs.
POOL EDGE ///A///
for perimeter overflow pools with 250 or 1000 mm length

Complete pool edge node for perimeter overflow pools with wave damper surface, and with FINA-compliant hold-
groove and grate support. Type A – that provides a professional solution – is recommended for large-surface /
outdoor pools used either for public or for competition purposes, where enough space is available for the perimeter
overflow system running around the pool.

20 mm swimming
pool grating
POOL EDGE ///B///
for perimeter overflow pools with 250 or 1000 mm length

Complete pool edge with FINA-compliant hold-groove and grate support. The type B edge is recommended both
for outdoor and indoor pools, where there is limited space for the construction of the pool edge.

swimming pool grating


Planter cassettes
for public spaces
and park elements
to increase urban
green areas

FOR URBAN DEVELOPMENT PROJECTS OR FOR LANDSCAPING WORKS OF


OUR CLIENTS FROM THE PUBLIC SECTOR, WE DESIGN COMPLETE, SERIABLE
/ VARIABLE STREET FURNITURE ELEMENTS AND MANUFACTURE THEM
ACCORDING TO SPECIFIC NEEDS.
4135

772

3590

2214
The prefabricated elements can
be easily placed on the spot.
602
This solution allows you to save time during structures protruding from or recessed
the implementation project, without loads into the walking surfaces of public spaces,
to the environment that characterizes planter cassettes or aquatic architecture
every in-situ construction works. elements.

Through their extremely wide scope of use, The surface quality of the elements made
the fine concrete elements we manufacture using precasting technology in the plant is
are suitable for creating vandal-proof park guaranteed and designable. The pouring
elements, planter cassettes or aquatic technology of the modules allows the
architectures in public areas. In addition to manufacture of elements with striking
manufacturing our street furniture families, geometry or with more complex cross
we also undertake providing extremely sections.
impressive fine concrete surfaces for street
Cache-pots

OUR MANUFACTURAL PRODUCTION SYSTEM MAKES IT POSSIBLE TO CREATE


PLANTERS OF DIMENSIONS AND OF FORMS THAT IS ALMOST IMPOSSIBLE FROM
OTHER NOBLE STONE MATERIALS.
In addition to modular precasting, our outdoor and indoor cache-pots and planter boxes can
be custom-manufactured according to specific individual needs. As a result of the bespoke
solution, we design and manufacture your unique cache-pot in any colour or form – up to a
length of 2 meters.
Fine concrete cache-pots or garden elements: The high-strength fine concrete elements we manufacture are
suitable for outdoor use – in addition to the large-panel cladding products, we manufacture a number of other
products with high design content intended for outdoor use, such as our outdoor cache-pot family. In locations
where it is not possible to create refreshing plant covers in the built environment, there are planter boxes and
cache-pots available to bring a tiny spot of nature within arms’ reach. The cache-pots are extremely massively built
and resistant, even with the slim 25 mm thickness we use, therefore they can be placed even in public areas. Their
material structure is completely frost-resistant, allowing the planting of frost-resistant plants in outdoor areas.
With our special formworks technology,
we can place breathtakingly fine
inscriptions, logos or motifs on the
surfaces, providing individually tailored
results.
Counters

OUR COUNTERS CAN BE USED EQUALLY OUTDOORS OR INDOORS, IN KITCHENS AND


BATHROOMS, IN BARS AND RESTAURANTS, OR IN HOTELS AND OFFICE BUILDINGS
AS RECEPTIONIST COUNTERS.
Thanks to our manufacturing technology, fine concrete Thanks to a multilayer surface treatment, the
can be used in kitchen furniture or counters of any type. countertops effectively withstand the wear arising from
We can manufacture our kitchen countertops even with everyday use.
sink basins, fruit washers or drip trays casted in one
piece, with integrated cutting board and spice holders.
Our countertops are made with 30 mm thickness generally, but due to the optional edge solution, they appear to
be 51 mm thick, making the structure more robust without a considerable increase of its weight. As a result of this
technology, our countertops can be installed on traditional kitchen corpuses as well. The edges are equipped with a
„water nose” for dripping of water, which prevents spilled liquids from flowing back to the drawers.
Thanks to
our exclusion
technology,
any pattern or
inscription can be
displayed on our
counters at any part
of the structure,
cast in the concrete,
without the need
for any subsequent
surface treatment or
working, producing
a very spectacular
effect through its 3D
appearance.

The fine concrete counters can be used outdoors as well. They do not require dismantling in autumn or winter, they
can even be installed on any uncovered terrace, and they can easily be combined with other kitchen elements as well.
Stairs

DUE TO THE JOINT-FREE L-SHAPED MOULDING, THERE IS NOT ANY JOINING POINT VISIBLE
AT THE FRONT OF THE TREADS OF OUR STEPS. THEREFORE THE STAIRS MAKE A BLOCK-LIKE
IMPRESSION AFTER CLADDING.
◀ Supported self-bearing
fine concrete stair element
with wood inlay
Slip resistant joint-free fine concrete stair elements ▶

▼ Slip resistant fine concrete panel covering for stairs


By custom design, any kind of form can be developed for our
indoor and outdoor stairs. By the combinations of optional
surfaces and colours, slip resistant steps, and steps with built-
in lighting, any concept can be realized in public buildings,
apartments, condominiums, hotels, offices and design spaces.
Fireplaces

FROM THE CLASSIC FRAMED FIREPLACES TO THE ULTRA-MODERN BIOETHANOL


FIREPLACES, WE MANUFACTURE MANTELS FOR ANY FIREPLACE TYPE.
We fulfil even the most modern aesthetic and design
requirements with our joint-free fireplace mantels.
Mantels of any texture and colour can be developed
from a host of variations of colours and surfaces, from
the solid brushed surface to the air-pore, wood, or even
leather-like appearance.
Wood as well as bioethanol burning fireplaces
can be made with fine concrete mantels.
◀ Bioethanol fireplace

Chimney cladding ▶

▼ Wood burning fireplace


Bathrooms

DUE TO THE IN-DEPTH IMPREGNATION OR THE VARIOUS COATINGS PROVIDED, OUR


PRODUCTS CAN BE USED WELL IN ANY KIND OF WET ENVIRONMENT.
◀ Capacious double basin
Corner basin ▶

▼ Fine concrete washbasin


Concreate

THE APPLICATION OF FINE CONCRETE IS LIMITED ONLY BY IMAGINATION – WE ARE


CONSTANTLY RESEARCHING NEW REALMS OF APPLICATION. CONCRETE, WHICH WE
LOVE SO MUCH, CAN BE USED IN VARIOUS WAYS IN THE MOST DIVERSE AREAS OF
LIFE. WE DO NOT SHY AWAY FROM THE MOST EXTREME IDEAS, IN FACT, WE CAN ASSIST
IN THE REALIZATION PROCESS EVEN BY MEANS OF RESEARCH AND DEVELOPMENT.
OUR HIGH-TECH PLANT IS OPEN TO CREATIVE DESIGNERS AND ARCHITECTS WHO
HAVE AN INCLINATION FOR EXPERIMENTING.
◀ Fine concrete wall paintings
Partition walls ▶

▼ Bathroom decor walls


Our company manufactures not only large elements − the
material of fine concrete is also suitable for manufacturing
graceful, smaller objects. For our partners we produce custom
branded representative and promotional products such as fine
concrete pen drives, ashtrays, pens, business card holders, etc.
We can also supply touch screen totems for customer guidance
and digital wayfinder systems, made in vandal-proof and even
outdoor versions.

Plant and project office:


2040 Budaörs, Gyár utca 2.
Hungary

Krisztián Kuzma
Project Director

+36 30 957 6707


kuzma.krisztian@betonicon.hu

www.betonicon.hu

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