Section : Body

Ref. No. : B−2012

Date : Jun., 2002

Page : 1 of 12

Area Application : Others (Thailand)

Model Name : HIACE
Model Code : RZH153R
Subject : SUPPLEMENTAL FOR REPAIR MANUAL (Slide Door)

This Service Bulletin is to inform you of the slide door repair procedures for HIACE due to change
from August 2002 model.

For all the other procedures, please refer to the following Repair Manual.

Pub. No. Publication Name

RM156E HIACE Repair Manual
RM471E HIACE Repair Manual Supplement
RM670E HIACE Repair Manual Supplement
RM709E HIACE Repair Manual Supplement

Production Effective :
Frame No. Production Date
−−− From August, 2002

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 Ref. No. : B−2012

Page : 2 of 12

SLIDE DOOR
COMPONENTS
Slide Door Window Assembly
18.1 (185, 13)

Slide Door Upper

Roller Assembly

Slide Door Hinge

Assembly Center
Slide Door
Slide Door Roller Outside Handle

33.3 (340, 24) Slide Door Female Stopper

Slide Door Front Lock
Hood Assembly
Slide Door Closer Relay
Slide Door Control
Slide Door Panel Female Junction
Cover Slide Door Lock
Female Junction
z Service Hole Cover No.1 Slide Door Panel
Slide Door Cover
Lock Assembly

Slide Door Lock Remote

Control Assembly
z Service Hole Cover No.2
z Cotton Tape
Slide Door Upper Trim
Cover
Slide Door Trim
Slide Door Inside Handle
Cover
Door Lock Control Knob
Slide Door Open Stopper

Slide Door Lower Trim

N·m (kgf·cm, ft·lbf) : Specified torque

z Non−reusable part H21193

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 Ref. No. : B−2012

Page : 3 of 12

Quarter Trim Board

Slide Door Upper Rail

10.2 (105, 75)

18.1 (185, 13)

Slide Door Rear Lock Striker

Slide Door Lower
Roller Base
Slide Rail End Moulding

Slide Door Center Rail

Slide Door Catch Spring

18.1 (185, 13)

Slide Door Lower

Roller Assembly
18.1 (185, 13)

Slide Door Scuff Plate

N·m (kgf·cm, ft·lbf) : Specified torque

H21194

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 Ref. No. : B−2012

Page : 4 of 12

DISASSEMBLY
1. REMOVE SLIDE DOOR OPEN STOPPER
Remove the 2 screws and slide door open stopper.

H21201

2. REMOVE SLIDE DOOR INSIDE HANDLE

(a) Using a screwdriver, remove the 2 covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws and slide door inside han-
dle, and then disconnect the link.

H21202

3. REMOVE DOOR TRIMS

Clip (a) Using a screwdriver, pry out the slide door lower
5 Clips trim.
HINT:
Tape the screwdriver tip before use.
7 Clips
(b) Using a screwdriver, pry out the slide door trim.
HINT:
Tape the screwdriver tip before use.
9 Clips (c) Remove the 3 screws and clip.
(d) Using a screwdriver, pry out the slide door upper
trim.
HINT:
Tape the screwdriver tip before use.
H21203 4. REMOVE SERVICE HOLE COVERS

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 Ref. No. : B−2012

Page : 5 of 12

5. REMOVE DOOR LOCK CONTROL KNOB

(a) Disconnect the link from the slide door lock re-
mote control assembly and door lock control
knob.
6. REMOVE SLIDE DOOR OUTSIDE HANDLE
(a) Disconnect the 2 links from the slide door lock re-
mote control assembly.
(b) Remove the 2 bolts and slide door outside han-
H21204 dle.

7. REMOVE SLIDE DOOR LOCK REMOTE CON-

TROL ASSEMBLY
(a) Remove the 5 bolts.
(b) Disconnect the connectors.
(c) Remove the slide door lock remote control as-
Cable sembly, and then disconnect the cable from the
slide door lock assembly.

H21209

8. REMOVE SLIDE DOOR LOCK ASSEMBLY

(a) Remove the 4 bolts.
(b) Remove the slide door lock assembly, and then
disconnect the connector.
9. REMOVE SLIDE DOOR CLOSER RELAY
(a) Disconnect the connectors.
(b) Remove the bolt and slide door closer relay.
10. REMOVE SLIDE DOOR PANEL COVERS
H21210 Remove the 8 screws and 2 slide door panel covers.
11. REMOVE SLIDE DOOR WINDOW ASSEMBLY
(See page BO−41 in Pub No. RM156E)

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 Ref. No. : B−2012

Page : 6 of 12

12. REMOVE SLIDE DOOR PANEL ASSEMBLY

(a) Remove the screw and slide rail end moulding.

H21401

Notch (b) As shown in the illustration, place a matchmark

on the slide door panel assembly.
(c) Remove the 3 bolts.
Torque: 18.1 N·m (185 kgf·cm, 13 ft·lbf)
(d) Align the slide door upper roller with the notch on
the slide door upper rail.
(e) Pull out the slide door upper roller, and slide the
slide door panel assembly rearward. Then re-
move the slide door panel assembly.

Matchmark H21214

13. REMOVE SLIDE DOOR SCUFF PLATE

(a) Remove the 12 screws.
(b) Remove the slide door scuff plate, and then dis-
connect the connector.

H21404

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 Ref. No. : B−2012

Page : 7 of 12

14. REMOVE SLIDE DOOR LOWER ROLLER AS-

SEMBLY
(a) Remove the bolt and slide door catch spring.
(b) Remove the slide door lower roller assembly.
(c) Remove the bolt and slide lower roller base.
Torque: 18.1 N·m (185 kgf·cm, 13 ft·lbf)
(2) (1)

H21402

15. REMOVE SLIDE DOOR HINGE ASSEMBLY

CENTER
(a) Remove the 2 bolts and slide door hinge assem-
bly center.
Torque: 33.3 N·m (340 kgf·cm, 24 ft·lbf)
(b) Remove the 2 slide door rollers.
16. REMOVE SLIDE DOOR UPPER ROLLER AS-
SEMBLY
H21211 (a) Remove the 2 bolts and slide door upper roller as-
sembly.
Torque: 18.1 N·m (185 kgf·cm, 13 ft·lbf)
17. REMOVE SLIDE DOOR FEMALE STOPPERS
18. REMOVE SLIDE DOOR FRONT LOCK HOOD
ASSEMBLY
19. REMOVE SLIDE DOOR CONTROL FEMALE
JUNCTION

20. REMOVE SLIDE DOOR UPPER RAIL

Remove the 6 bolts and slide door upper rail.
Torque: 10.2 N·m (105 kgf·cm, 75 ft·lbf)
21. REMOVE QUARTER TRIM BOARD (See page
BO−41 in Pub No. RM156E)

H21213

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 Ref. No. : B−2012

Page : 8 of 12

22. REMOVE SLIDE DOOR CENTER RAIL

Remove the 6 nuts and slide door center rail.

H21212

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 Ref. No. : B−2012

Page : 9 of 12

ADJUSTMENT
1. INSPECT SLIDE DOOR
Check that the clearance is within the standard value.
a 5.4 (0.213) d 2.8 (0.110)
A−A D−D
b 16.8 (0.661) e 7.9 (0.311) f
c 5.5 (0.217) f 5.5 (0.217)
mm (in.)
a

b B B A

B−B C−C
c B B D D

B B
C e
C
d
H21403

2. ADJUST REAR SIDE OF DOOR IN VERTICAL

AND HORIZONTAL DIRECTIONS
(a) Remove the 2 bolts slide door rear lock striker.
(b) Remove the door trims. (See page 3)

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 Ref. No. : B−2012

Page : 10 of 12

(c) Loosen the 2 bolts to adjust the slide door.

Torque: 33.3 N·m (340 kgf·cm, 24 ft·lbf)

H21196

3. ADJUST FRONT SIDE OF DOOR IN VERTICAL

DIRECTIONS
Loosen the 3 bolts to adjust slide door.
Torque: 18.1 N·m (185 kgf·cm, 13 ft·lbf)

H21197

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 Ref. No. : B−2012

Page : 11 of 12

4. ADJUST DOOR IN HORIZONTAL

(a) Loosen the 2 bolts to adjust slide door.
Torque: 18.1 N·m (185 kgf·cm, 13 ft·lbf)

H21198

(b) Loosen the bolt to adjust slide door.

Torque: 18.1 N·m (185 kgf·cm, 13 ft·lbf)

H21199

(c) Check that the door fit and door lock linkage are
adjusted correctly.
(d) Using a plastic−faced hammer, tap the side door
rear lock striker to adjust slide door.
Torque: 18.1 N·m (185 kgf·cm, 13 in.·lbf)

H21195

5. ADJUST SLIDE DOOR FEMALE STOPPERS

(a) Loosen the 2 bolts.
(b) With the door closed, adjust the slide door female
stoppers so that they may be placed 3.0 mm
(0.12 in.) above the race.

H21200

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 Ref. No. : B−2012

Page : 12 of 12

6. ADJUST SLIDE DOOR LOCK FEMALE JUNC-

TION
(a) Loosen the 2 bolts.
(b) With the door closed, adjust the slide door lock fe-
male junction so that they may be placed 3.0 mm
(0.12 in.) above the race.

H21200

REASSEMBLY
The installation is in the reverse order of the removal. However, when there is a special point
concerning the installation, it is indicated.
INSTALL SERVICE HOLE COVERS
(a) Install the service hole cover No.2 with butyl tape.
Service Hole Cover No.1 Adhesive: Part No. 08850−00065 or equiva-
lent
Butyl Tape
(b) Insert the lower edge of the cover into the panel
slit.
(c) Cover the panel slit with the cotton tape.
NOTICE:
Do not apply the tape over the trim clip seating
Service Hole Cover No.2 position.
Cotton Tape (d) Install the service hole cover No.1.

Panel
Service Hole
Cover No.2 Cotton Tape
Panel

H21206

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