Service Information

Document Title: Function Group: Information Type: Date:

Swing gearbox, disassembly Service Information 3/8/2022 1
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EXC, EC480D L [GB]

Swing gearbox, disassembly

Precautions

Thoroughly clean the gearbox assembly prior to disassembly.

Select a clean work area.
Match mark attached components to indicate proper positioning during reassembly.
Take care not to mix the parts of sub assemblies i.e. planetary bearings, gears and thrust washers.
Thoroughly clean all parts and the inside of the casings.
Inspect and analyze all failures. Determine the root cause!

Disassembly

Op nbr 00000

1. Removal of hydraulic motor. See Swing motor, replacing.

Loose the stop valve and drain the gear oil.

Remove the screws.
Lift the motor off the gearbox.

Figure 1
Removal, hydraulic motor

19 Case 24 Screws
20 Ring gear 43 Stop valve
23 Plate

NOTE!
Match marks "A"

Make match marks on the hydraulic motor casing, plate, ring gear, and case.

Make sure the match marks are permanent and clearly visible.

2. Removal of pinion gear.

Remove the screws, lock washer, plate and pinion.

3. Removal of motor mount plate.

Remove the screws and plate.

Figure 2
Removal, plate

22 Screws 46 Screws
23 Plate 47 Lock washer
45 Pinion gear 48 Plate

4. 1st sun gear.

Remove the 1st sun gear.

Figure 3
Removal, 1st sun gear (37)

5. 1st planetary gear assembly.

Remove the 1st planetary gear assembly from ring gear.
Disassemble the 1st planetary gear assembly in the following order :

Remove the retaining ring, and then thrust washer, planetary gear, needle bearing and thrust washer.
Remove the thrust washer.
 Remove the spring pin from carrier to take out pin.

Figure 4
Removal, retaining ring

20 Ring gear 32 Needle bearing

27 Washer 33 Washer
28 1st planetary gear 34 Washer
29 Carrier 35 Retaining ring
30 Planetary gear 36 Spring pin
31 Pin

Figure 5
Removal, spring pin

29 Carrier 31 Pin
30 Gears 36 Spring pin

NOTE!
Match mark gears, pins and carrier.

Do not remove pins if not worn or damaged.

Do not reuse spring pins.

6. Ring gear

Remove the ring gear and dowel pin.

7. 2nd sun gear.

Remove the 2nd sun gear and thrust ring.

 Figure 6
Removal, 2nd sun gear

20 Ring gear 25 Thrust ring

21 Dowel pin 26 2nd sun gear

8. 2nd planetary gear assembly

Remove the 2nd planetary gear assembly from shaft.

Disassemble the 2nd planetary gear assembly in the following order :
Tap spring pin into pin.
Remove the pin and bushing from carrier.
Remove the planetary gear thrust washers.

Figure 7
Removal, 2nd planetary gear

1 2nd planetary gear 6 Bushing

2 Carrier 7
3 Planetary gear 8 Washers
4 9 Spring pin
5 Pin 10 Shaft

NOTE!
Match mark gears, pins, and carrier.

Do not mix the gears, thrust washers, bushings, and pin assemblies.

Do not reuse spring pins.

To remove spring pin, tap it into pin.

After removing pin, remove the spring pin.

 9. Retaining ring

Remove the retaining ring.

Figure 8
Removal, retaining

2 Carrier 8 Washers
3 gears 9 Spring pin
5 Pins 18 retaining ring

10. Cover and oil seal

Remove the seal, screws, cover and collar.

Figure 9
Removal, cover

11 Collar 14 Sear
12 Cover 15 Screws

NOTE!
Do not reuse oil seal and O-ring.
11. Shaft

Figure 10
Removal, shaft

10 Shaft 19 Case
13 O-ring 14 Sear

Block the gearbox as shown.

Press shaft from case.

12. Press spherical bearing from shaft.

NOTE!
If it is difficult to remove spherical bearing as illustrated, use a bearing puller.

Figure 11
Removal, spherical bearing
 10 Shaft 16 Spherical bearing

13. Bearing

Remove the spherical bearing from case using puller.

NOTE!
Spherical bearing can also be removed using a bench press.

Figure 12
Removal, spherical bearing

17 Spherical bearing 19 Case