Professional Documents
Culture Documents
Solar Cooker
Solar Cooker
October 2008
Addis Ababa
Table of Contents
1. Executive Summary............................................................................................1
2. Product Description and Application..............................................................1
3. Market Study, Plant Capacity and Production Program..............................1
3.1 Market Study...................................................................................................................1
3.1.1 Present Demand and Supply....................................................................................1
3.1.2 Projected Demand....................................................................................................2
3.1.3 Pricing and Distribution...........................................................................................2
3.2 Plant Capacity..................................................................................................................2
3.3 Production Program.........................................................................................................2
4. Raw Materials and Utilities..............................................................................3
4.1 Availability and Source of Raw Materials.......................................................................3
4.2 Annual Requirement and Cost of Raw Materials and Utilities.......................................3
5. Location and Site...............................................................................................4
6. Technology and Engineering............................................................................4
6.1 Production Process...........................................................................................................4
6.2 Machinery and Equipment...............................................................................................4
6.3 Civil Engineering Cost....................................................................................................5
7. Human Resource and Training Requirement................................................5
7.1 Human Resource..............................................................................................................5
7.2 Training Requirement......................................................................................................6
8. Financial Analysis.............................................................................................6
8.1 Underlying Assumption...................................................................................................6
8.2 Investment........................................................................................................................8
8.3 Production Costs..............................................................................................................8
8.4 Financial Evaluation........................................................................................................9
9. Economic and Social Benefit and Justification.............................................10
ANNEXES...............................................................................................................12
1. Executive Summary
This project envisages production of 700 units of Solar Cookers per annum. The total investment
requirement of the project including the working capital is estimated at about Birr 774.5
thousand; of which nearly Birr 291.3 thousand is the cost of the working capital and Birr
153.2thousand is for machinery and equipments. Based on the cash flow statement, the
calculated internal rate of return (IRR) and simple rate of return (SRR) of the project are 32.4 %
and 27.1 %, respectively. The net present value (NPV) at 18 % discounting rate is about Birr
347.6 thousand. The plant is expected to create employment opportunities for about 12 persons.
The sun is the most powerful source of energy. Nowadays, solar energy has become increasingly
an attractive source of energy because of its free and inexhaustible supply, and its non-pollution
characters which are in stark contrast to fossil fuels, such as coal and petroleum, and firewood.
However, the most widely used fuels for cooking in Ethiopia are firewood and cooking gas, such
as kerosene. In big cities and some other areas, electricity is also used for cooking purpose.
Because of this, the demand for firewood and cooking gas is steadily increasing form time to
time. The soaring price of cooking gas and the continued tariff increase in electricity has forced
people to use more firewood, which in turn has led to serious deforestation that has already
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passed a grave threat on the environment. This is also true in the ANRS, which is one of the
seriously affected areas in the country because of deforestation and environmental imbalance.
The introduction of the solar cooker in the Region will decrease reliance on petroleum products
(such as kerosene), fire wood and electricity for cooking. It will decrease the rate of deforestation
and the threat on the environment.
Since solar cookers are not known in Ethiopia it is not possible to make sensible future demand
projection. However, as a substitute to any other cooking means and for its unique advantages
over them it is possible to create demand for solar cooker by introducing it to the public. In
connection to this, however, the minimum possible economically viable production capacity
should be chosen, and this chosen capacity should be very little fraction of the total demand for
cookers.
The factory gate price of the new product is set at Birr 1789 per unit. Though the price may not
seem competitive as compared to other low price cooking equipments, it is actually cheap since
it does not involve any running cost in using it.
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4. Raw Materials and Utilities
4.1 Availability and Source of Raw Materials
The required raw materials are GI.G. R sheets, wooden reapers, polyester films, glass panes,
hardware and other consumables.
TABLE 4.1
ANNUAL RAW MATERIAL REQUIREMENT
(AT FULL CAPACITY)
Cost(In Birr)
No Raw Material Unit Qty.
F.C L.C Total
1 GI.G. R Sheets 67095 67095
2 Wooden Reapers 22365 22365
3 Polyester Films 111825 0 111825
4 Hardware 178920 0 178920
5 Glass Panes 44730 0 44730
6 Other
Consumables 22365 22365
Total 335475 111,825 447,300
The total cost of the major raw materials and other consumables is roughly estimated to reach at
Birr 447.3 thousand per annum; of which Birr 335 thousand (75 %) is required in foreign
currency. The only utilities required by the plant are electricity and water. Electricity and water
requirements are about 99 MWH and 100 m3, respectively; and the total annual cost of utility at
full capacity is equal to Birr 139,852.
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TABLE 4.2
UTILITIES REQUIREMENT
The process of solar cooker manufacturing is very simple. All the process can easily be
completed by a skilled sheet metal worker and a semi-skilled carpenter in a workshop. All the
operations can be done manually by using of simple machines. The production process involves
collection of raw materials, such as aluminum sheets prepared for the purpose, steel and copper
(wire). Then a typical active, and “satellite dish-shaped” plate with transparent aluminum sheets
facing the sum is made. A blackened metal plate is also prepared at the back of the plate. A stove
made of steel is connected with the blackened plate that transfers the sun’s heat from the heat
collector (the dish) to the stove.
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The total cost of machinery/equipment is estimated at Birr 153,360 all of which is in local
currency.
The building area required by the plant is estimated to be 50 m 2, and it costs Birr 255,600. This
would include cost of land preparation and associated civil works. The total land area of the
plant, including the open space, is 200 m 2 and its lease cost equals Birr 30,672. The cost of the
land lease is as per ANRS land lease rate for Bahi-Dar which is equal to Birr 153 per square
meter for industrial purpose. Of the total cost of the lease, 5 % is paid in the beginning while the
rest will be paid in 40years.
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Table 7.1
MANPOWER REQUIREMENT
The total annual wages and salary, including 20 % benefits, amount to Birr 207,343
One month on job training is required for the technical personnel. And this can be managed by
hiring one expert in the area locally.
8. Financial Analysis
8.1 Underlying Assumption
The financial analysis of Solar Cooker making plant is based on the data provided in the
preceding chapters and the following assumptions.
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A. Construction and Finance
B. Depreciation
Building 5%
Machinery And Equipment 10%
Office Furniture 10%
Vehicles 20%
Pre-Production (Amortization) 20%
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8.2 Investment
The total investment cost of the project including working capital is estimated at Birr 772
thousand as shown in Table 8.1 below. The owner shall contribute 40 % of the finance in the
form of equity while the remaining 60 % is to be financed by bank loan.
TABLE 8.1
TOTAL INITIAL INVESTMENT
The total production cost at full capacity operation is estimated at Birr 1009 thousand (See Table
8.2). Raw materials and utilities account for 58.2 %.
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TABLE 8.2
PRODUCTION COST AT FULL CAPACITY
I. Profitability
According to the projected income statement (See Annex 4) the project will generate profit
beginning from the first year of operation and increases on wards. The income statement and
other profitability indicators also show that the project is viable.
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III. Payback Period
Investment cost and income statement projection are used in estimating the project payback
period. The project will payback fully the initial investment less working capital in two years.
SRR= (Net Profit + Interest)/ (Total Investment Outlay) at full capacity utilization.
Based on the foregoing presentation and analysis, we can learn that the proposed project
possesses wide range of benefits that complement the financial feasibility obtained earlier. In
general, the envisaged project promotes the socio-economic goals and objectives stated in the
strategic plan of the Amhara National Regional State. These benefits are listed as follows:
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A. Profit Generation
The project is found to be financially viable and earns on average a profit of Birr 181 thousand
per year and Birr 1.8 thousand within the project life. Such result induces the project promoters
to reinvest the profit which, therefore, increases the investment magnitude in the region.
B. Tax Revenue
In the project life under consideration, the region will collect about Birr 657 thousand from
corporate tax payment alone (i.e. excluding income tax, sales tax and VAT). Such result create
additional fund for the regional government that will be used in expanding social and other basic
services in the region
The proposed project is expected to create employment opportunity to several citizens of the
country. That is, it will provide permanent employment to 12 professionals as well as support
stuffs. Consequently the project creates income of Birr 325 thousands per year. This would be
one of the commendable accomplishments of the project.
The proposed production process is environment friendly. As there is no Solar Cooker Making
plant in the country, the commencement of this project substitutes the use of other means of
cooking that are not environmentally friendly.
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ANNEXES
12
Annex 1: Total Net Working Capital Requirements (in Birr)
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
1
Annex 1: Total Net Working Capital Requirements (in Birr) (continued)
PRODUCTION
5 6 7 8 9 10
2
Annex 2: Cash Flow Statement (in Birr)
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
TOTAL CASH INFLOW 242347 532874 1041802 1078237 1272934 1252440
1. Inflow Funds 242347 532874 102472 13663 20494 0
Total Equity 96939 213150 0 0 0 0
Total Long Term Loan 145408 319724 0 0 0 0
Total Short Term Finances 0 0 102472 13663 20494 0
2. Inflow Operation 0 0 939330 1064574 1252440 1252440
Sales Revenue 0 0 939330 1064574 1252440 1252440
Interest on Securities 0 0 0 0 0 0
3. Other Income 0 0 0 0 0 0
TOTAL CASH OUTFLOW 242347 242347 1134733 964049 1186811 1116225
4. Increase In Fixed Assets 242347 242347 0 0 0 0
Fixed Investments 230807 230807 0 0 0 0
Pre-production Expenditures 11540 11540 0 0 0 0
5. Increase in Current Assets 0 0 320367 42716 64073 0
6. Operating Costs 0 0 695919 787995 926110 926110
7. Corporate Tax Paid 0 0 0 0 72592 75383
8. Interest Paid 0 0 118446 55816 46513 37211
9.Loan Repayments 0 0 0 77522 77522 77522
10.Dividends Paid 0 0 0 0 0 0
Surplus(Deficit) 0 290527 -92930 114188 86124 136215
Cumulative Cash Balance 0 290527 197596 311784 397908 534123
3
Annex 2: Cash Flow Statement (in Birr): Continued
PRODUCTION
5 6 7 8 9 10
TOTAL CASH INFLOW 1252440 1252440 1252440 1252440 1252440 1252440
1. Inflow Funds 0 0 0 0 0 0
Total Equity 0 0 0 0 0 0
Total Long Term Loan 0 0 0 0 0 0
Total Short Term Finances 0 0 0 0 0 0
2. Inflow Operation 1252440 1252440 1252440 1252440 1252440 1252440
Sales Revenue 1252440 1252440 1252440 1252440 1252440 1252440
Interest on Securities 0 0 0 0 0 0
3. Other Income 0 0 0 0 0 0
TOTAL CASH OUTFLOW 1109714 1104587 1098075 1014041 1014041 1014041
4. Increase In Fixed Assets 0 0 0 0 0 0
Fixed Investments 0 0 0 0 0 0
Pre-production Expenditures 0 0 0 0 0 0
5. Increase in Current Assets 0 0 0 0 0 0
6. Operating Costs 926110.2 926110.2 926110.2 926110.2 926110.2 926110.2
7. Corporate Tax Paid 78173.32 82348.95 85139.75 87930.54 87930.54 87930.54
8. Interest Paid 27907.97 18605.3 9302.664 0 0 0
9. Loan Repayments 77522.1 77522.1 77522.1 0 0 0
10.Dividends Paid 0 0 0 0 0 0
Surplus(Deficit) 142726.4 147853.4 154365.3 238399.2 238399.2 238399.2
Cumulative Cash Balance 676849.1 824702.6 979067.8 1217467 1455866 1694266
4
Annex 3: DISCOUNTED CASH FLOW-TOTAL CAPITAL INVESTED
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
TOTAL CASH INFLOW 0 0 939330 1064574 1252440 1252440
1. Inflow Operation 0 0 939330 1064574 1252440 1252440
Sales Revenue 0 0 939330 1064574 1252440 1252440
Interest on Securities 0 0 0 0 0 0
2. Other Income 0 0 0 0 0 0
TOTAL CASH OUTFLOW 242347.1 242347.1 913813.8 817048 969689.2 1001493
3. Increase in Fixed Assets 242347.1 242347.1 0 0 0 0
Fixed Investments 230806.8 230806.8 0 0 0 0
Pre-production Expenditures 11540.34 11540.34 0 0 0 0
4. Increase in Net Working Capital 0 0 217895 29052.67 43579.01 0
5. Operating Costs 0 0 695918.8 787995.4 926110.2 926110.2
6. Corporate Tax Paid 0 0 0 0 0 75382.52
NET CASH FLOW -242347 -242347 25516.16 247526 282750.8 250947.3
CUMMULATIVE NET CASH FLOW -242347 -484694 -459178 -211652 71098.62 322045.9
Net Present Value (at 18%) -242347 -205379 18325.32 150651.9 145839.7 109691.4
Cumulative Net present Value -242347 -447726 -429401 -278749 -132909 -23217.8
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Annex 3: DISCOUNTED CASH FLOW-TOTAL CAPITAL INVESTED (Continued)
PRODUCTION
5 6 7 8 9 10
TOTAL CASH INFLOW 1252440 1252440 1252440 1252440 1252440 1252440
1. Inflow Operation 1252440 1252440 1252440 1252440 1252440 1252440
Sales Revenue 1252440 1252440 1252440 1252440 1252440 1252440
Interest on Securities 0 0 0 0 0 0
2. Other Income 0 0 0 0 0 0
TOTAL CASH OUTFLOW 1004284 1008459 1011250 1014041 1014041 1014041
3. Increase in Fixed Assets 0 0 0 0 0 0
Fixed Investments 0 0 0 0 0 0
Pre-production Expenditures 0 0 0 0 0 0
4. Increase in Net Working Capital 0 0 0 0 0 0
5. Operating Costs 926110.2 926110.2 926110.21 926110.2 926110.2 926110.2
6. Corporate Tax Paid 78173.32 82348.95 85139.747 87930.54 87930.54 87930.54
NET CASH FLOW 248156.5 243980.8 241190.04 238399.2 238399.2 238399.2
CUMMULATIVE NET CASH FLOW 570202.4 814183.2 1055373.3 1293773 1532172 1770571
Net Present Value (at 18%) 91924.98 76591.69 64165.747 53748.56 45549.63 38601.38
Cumulative Net present Value 68707.25 145298.9 209464.69 263213.3 308762.9 347364.3
Net Present Value (at 18%) 347,364.3
6
Annex 4: NET INCOME STATEMENT ( in Birr)
PRODUCTION
1 2 3 4 5
Capacity Utilization (%) 75% 85% 100% 100% 100%
7
Annex 4: NET INCOME STATEMENT (in Birr):Continued
PRODUCTION
6 7 8 9 10
Capacity Utilization (%) 100% 100% 100% 100% 100%
9
Annex 5: Projected Balance Sheet (in Birr): Continued
PRODUCTION
5 6 7 8 9 10
TOTAL ASSETS 1399479.216 1514105 1635241.9 1840413 2045584 2250756
1. Total Current Assets 1104005.616 1251859 1406224.3 1644624 1883023 2121422
Inventory on Materials and Supplies 161149.2822 161149.3 161149.28 161149.3 161149.3 161149.3
Work in Progress 26258.98932 26258.99 26258.989 26258.99 26258.99 26258.99
Finished Products in Stock 52518.0042 52518 52518.004 52518 52518 52518
Accounts Receivable 136629.8298 136629.8 136629.83 136629.8 136629.8 136629.8
Cash in Hand 50600.44188 50600.44 50600.442 50600.44 50600.44 50600.44
Cash Surplus, Finance Available 676849.0946 824702.6 979067.83 1217467 1455866 1694266
Securities 0 0 0 0 0 0
2. Total Fixed Assets, Net of Depreciation 295473.6 262245.6 229017.6 195789.6 162561.6 129333.6
Fixed Investment 461613.6 461613.6 461613.6 461613.6 461613.6 461613.6
Construction in Progress 0 0 0 0 0 0
Pre-Production Expenditure 23080.68 23080.68 23080.68 23080.68 23080.68 23080.68
Less Accumulated Depreciation 189220.68 222448.7 255676.68 288904.7 322132.7 355360.7
3. Accumulated Losses Brought Forward 0 0 0 0 0 0
4. Loss in Current Year 0 0 0 0 0 0
TOTAL LIABILITIES 1399479.216 1514105 1635241.9 1840413 2045584 2250756
5. Total Current Liabilities 136629.8298 136629.8 136629.83 136629.8 136629.8 136629.8
Accounts Payable 136629.8298 136629.8 136629.83 136629.8 136629.8 136629.8
Bank Overdraft 0 0 0 0 0 0
6. Total Long-term Debt 155044.1995 77522.1 0 0 0 0
Loan A 155044.1995 77522.1 0 0 0 0
Loan B 0 0 0 0 0 0
7. Total Equity Capital 310088.399 310088.4 310088.4 310088.4 310088.4 310088.4
Ordinary Capital 310088.399 310088.4 310088.4 310088.4 310088.4 310088.4
Preference Capital 0 0 0 0 0 0
Subsidies 0 0 0 0 0 0
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8. Reserves, Retained Profits Brought Forward 615312.4234 797716.8 989864.34 1188524 1393695 1598866
9. Net Profit After Tax 182404.3903 192147.5 198659.4 205171.2 205171.2 205171.2
Dividends Payable 0 0 0 0 0 0
Retained Profits 182404.3903 192147.5 198659.4 205171.2 205171.2 205171.2
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