The scope of work comprises the following:230kV New Substation and Extension/Renovation of Existing 132kV Substation at Fenchuganj: SECTION-I:

NEW 230KV SUBSTATION 245 kV Outdoor Switchgear for 1 Breaker System 245kV outdoor switchgear comprising four (4) diameters of 1 circuit breaker system with two 2000A three phase busbars. Two (2) diameters (all fully equipped) for the connection of two (2) 230kV overhead line circuits to Comilla (North), one 235/132/33kV auto-transformer circuit bay and one 235/132/33kV auto-transformer circuit bay for future provision with necessary 245kV switchgear and materials. 235/133/33 kV Auto-transformers One set of 225/300(ONAN/ONAF) MVA, 235/132/33kV, three phase auto-transformer. The three phase transformer unit shall be equipped with winding of tertiary delta at 33kV, the connections between the tertiary delta winding and associated earthing/auxiliary transformers by means of 33kV arrangement.

33/0.4 kV Earthing/Auxiliary Transformers The delta connected tertiary windings of each 3-phase auto-transformers shall supply a 33/0.4 kV, auxiliary Zig-Zag transformer (one set in total) for the purpose of supplying the substation 400/230V auxiliary power requirements. Control and Protection for 230kV System Control, protection equipment and substation automation system (SAS) for one 235/132/33kV auto-transformers feeder bays, two overhead line bays and one future auto-transformer bay. Tariff metering for 230kV System Tariff metering panel for one 235/132/33kV auto-transformers feeder bay and two (2) overhead line bays. Civil Works for new 230kV substation Complete foundations necessary for the above 230kV equipment and gantries. Complete 230kV switchyard areas including cable ducts, internal service roads, surface treatment, drainage, site finishing works, boundary fence, guardhouse and outdoor lighting system. Included are the 235/132/33 kV auto transformer and 33 kV earthing compounds, 245 kV switchgear area, and new two storied control building with cable basement. The building will include control and relay room, Communication room, battery room, office/records room, toilet, pantry, interior lighting, ventilation, air-conditioning, lightning protection and deep tube well for supplying drinking water.

SA-2 (Rev.1)

SECTION-II: EXTENSION AND RENOVATION OF EXISTING 132 KV SUBSTATION AT FENCHUGANJ

The equipment to be supplied, installed and commissioned is shown on Bid Drawings :-

Item 2B

Description 145 kV Switchgear, equipment connection and steel structures The 145 kV switchgear shall comply with the particular requirements as detailed in the Schedule of Technical Requirements included as Appendix A1 to this section and shall comprise the following:-

2B1

One (1) set of 145 kV, 2000A, 31.5kA, 50Hz, 650kVp BIL, live tank type, gang operated, SF6 gas circuit breakers with spring-stored energy operating mechanism. Seven (7) sets of 145 kV, 1600A (for transformer bay) & 1250A (for line bays), 31.5kA, 50Hz, 650kVp BIL, live tank type, single-pole operation, SF6 gas circuit breakers with spring-stored energy operating mechanism. Nine (9) sets of 145kV, 1600A, 31.5kA, 50Hz, 650 BIL, single throw double air break, center rotating post type, motor operated normal disconnectors with motor-operated earthing switches. Nine (9) sets of 145kV, 1600A, 31.5kA, 50Hz, 650 BIL, single throw double air break, center rotating post type, motor operated normal disconnectors with out earthing switches. Nine (9) sets of 145kV, 1600A, 31.5kA, 50Hz, 650 BIL, single throw double air break, center rotating post type, motor operated tandem(series) type disconnectors with out earthing switches. Two (2) sets of 145kV, 2000A, 31.5kA, 50Hz, 650 BIL, single throw double air break, center rotating post type, motor operated normal type disconnectors for bus-coupler bay Twenty one (21) nos. of single-phase, 4-core, multi ratio, 145kV, 50Hz, 650 BIL post type current transformer. Six (6) nos. of single-phase, 4-core, multi ratio, 145kV, 50Hz, 650 BIL post type current transformer for bus-coupler bay. Fifteen (15) nos. of single-phase, 145kV, 2-core, 50Hz, 650 BIL, inductive type voltage transformers for line bay & busbar. Twelve (12) nos. of single-phase, 145kV, 2-core, 50Hz, 650 BIL, capacitor type voltage transformers.

2B2

2B3

2B4

2B5

2B6

2B7

2B8

2B9

2B10

SA-14 (Rev.1)

SCHEDULE A 2B11 Twenty seven (27) nos. of 120kV continuous operating voltage, 10kA nominal discharge current, 50Hz, station class, gapless metal oxide type, single phase surge arresters. One (1) lot of busbar conductors (2 x 795MCM TACSR), jack bus and jumper conductors (2 x ACSR Mallard) as required for connection of 145kV switchgear in the technical specifications and bid drawings. One (1) lot of insulators and fittings including all necessary clamps and connectors required to complete 145kV switchgear extension and renovation as specified in the technical specifications and bid drawings. One (1) lot of gantry steel structures and equipment supports required to complete 145kV switchgear extension and renovation as specified in the technical specifications and bid drawings. Sixteen (16) nos of 145kV post type support insulators. Shifting of two (2) sets (each set per circuit) of existing switchgears, circuit breaker & power transformer (132/33kV) with equipment support and. Included are all necessary associated reconnection works. Shifting of four (4) sets (each set per circuit) overhead slack span for existing four overhead line circuits. Included are all necessary associated reconnection works. Control, Protection, Substation Automation and Metering Protection and metering panels for all new 132kV bays are to be installed in the existing control building. The interface panels to adapt Substation automation system (SAS) for connection of existing and new feeders shall also be installed in the old control room building. The sequence of the control panels and protection panels shall mirror the actual switchyard layout. 132 kV Circuits The equipment to be supplied, installed and commissioned is shown on Bid Drawings comprising the following. 2F1 2F2 2F3 Control, protection and SAS for two (2) sets of 132kV new overhead Line circuits to Fenchuganj Power Station Substation. Adopting new SAS for existing four overhead line bays. Control, protection and SAS for one (1) set of 235/132/33kV AutoTransformer circuit and associated Earthing/Auxiliary Transformer circuits. Out of two 235/132kV AutoTransformer circuit bay, one shall be kept as future provision. Control, protection, SAS for one (1) set of Bus coupler circuit bay.
SA-15 (Rev.1)

2B12

2B13

2B14

2B15 2B16

2B17

2F

2F4

2F5 2F6 2F7

Adopting new SAS for existing two 132/33kV transformer bays in one (1) lot. Busbar protection panels for Complete switchyard. Tariff Metering panel in one (1) lot to accommodate programmable & recordable digital 3-phase, 4-wire import and export MWh and MVarh meters (accuracy class 0.2) for each existing and new 132kV line and transformer feeder. For each feeder minimum two(2) meters(main-1 & main-2) are to be provided. Communication interface marshalling cubicle in one (1) lot as specified in Section-10, Volume 2 of 3 for establishment of SCADA system for NLDC through multiplexer equipment. Overhead Connection between 132kV side of the 235/132kV Power Transformer in new 230kV Substation to Existing 132kV Substation 132 kV Circuit

2F8

2G

2G1

Connection of the 132kV side of the 235/132kV Autotransformer in the new 230kV substation to the existing 132kV switchyard by overhead conductor. All necessary gantry structure, conductors, insulators, fittings etc. are requested to be supplied and installed under this scope. Multicore Low Volateg Power and Control Cables One (1) lot complete set of multicore low voltage auxiliary power and control cables between all items of equipment supplied under the Contract shall be supplied, installed with necessary gland, terminated, and identified by colours & tags. The overall substation cable routing and core schedules shall also be provided.

2H

2I 2I.1

Earthing and Lightning Protectionn One(1) lot complete design, supply and installation required for Extension and renovation of existing earthing system and lightning protection screen including conductors, connections, connectors and clamps to suit the substation overall arrangement and provide supporting design calculations. Batteries, Chargers and DC Distribution Replacement of existing two(2) sets 110V alkaline batteries and chargers by new two(2) sets 110V Ni-Cad batteries complete with chargers. The system shall generally be as shown in Bid Drawings and shall include the following. (a) (b) Two(2) sets 100% Ni-cad batteries complete, each capacity shall not be less than 400 Ah at the 5-hour rate of discharge. Two(2) sets battery chargers complete, each float charge shall not be less than 75A rating.
SA-16 (Rev.1)

2J 2J1

SCHEDULE A

2K 2K1 2L

LV AC Distribution Deleted Civil Works and Foundations 132kV Substation

2L1

One(1) lot complete design, supply and construction of all civil items required for the extension and renovation of existing 132kV switchyard outdoor works, including switchyard foundations, internal service roads, cable trenches, surfacing, drainage, boundary fence. Switchyard Lighting One(1) lot complete design and calculations, supply, installation and commissioning of equipment to provide lighting (sodium light) for security, roadway and switchyard and emergency DC lighting at strategic locations for equipment operations and inspections.

2N

2P

Fibre Optic Multiplexer Communication

Equipment

for

Teleprotection

and

2P1

Fibre Optic Multiplexer Equipment Extensions of existing AREVA, France make DIP5000 type teleprotection equipment and MSE 5010 type Fiber Optic Multiplexer Equipment equipment

2P2

One(1) lot of optical fibre (24 cores) cables from terminal box at 132kV gantry structure to MDF (Main distribution Frame) to be installed in communication room. The Contract includes supply and installation of MDF and pigtail cables with adequate length. Shifting, re-installation, re-testing and re-commissioning of existing wave trap, line matching unit (LMU), PLC equipment, cable etc required for existing four(4) nos. overhead line circuits.

2P3

SA-17 (Rev.1)

3J1

220V DC sources are available at the existing substation. Necessary MCBs are required to be installed under the contract for the new line bays. 48V DC sources are available at the existing substation. Necessary MCBs are required to be installed under the contract for the new line bays. LV AC Distribution LV AC are available in the AC Distribution board. Necessary MCBs are required to be installed under the contract for the new line bays. Civil Works, Control Building and Foundations 230kV Substation

3J2

3K 3K1

3L

3L1

One (1) lot complete design, supply and construction of all civil items required for the outdoor works, including switchyard foundations, access roads, internal service roads, cable trenches, concrete culvert, surfacing, drainage etc.. Dismantling of approximately 70m boundary wall and re-construction of the above boundary wall in the property line.. Switchyard Lighting One (1) lot complete design and calculations, supply, installation and commissioning of equipment to provide lighting for switchyard and emergency DC lighting at strategic locations for equipment operations and inspections for the new line bays.

3L2

3N

3P

Fibre Optic Multiplexer Communication

Equipment

for

Teleprotection

and

3P1

Fibre Optic Multiplexer Equipment Extensions of existing Fiber Optic Multiplexer Equipment to accommodate two nos. overhead lines.

SA-20 (Rev.1)

Sl. No.

Description

Unit

Requirement

16 17 18 19

Whether automatic control required and referenced voltage Whether separate remote control panel required Estimated distance between remote control point and transformer DC supply: Nominal Maximum float voltage, Whether provision for supervisory control required, including AVR setting Whether marshalling kiosk required Number of transformers for which automatic control is to be suitable TERMINATIONS Bushing insulators or cable boxes on line and neutral terminals: i) HV line ii) Neutral iii) LV line iv) Tertiary winding m V V

Yes, 110V, 50Hz Yes See drawings 110 125 Yes Tankside Cubicle 2 (and provision for future 3rd)

20 21 22

23

Bushings Bushings Bushings Bushings

24

BCT PARTICULARS i) HV (235kV) Side: Core 1 & Core 2: Core 3:

1600-800400/1A, 30VA, 5P20. Ratio, burden and accuracy class shall be matched with WTI meter. 2000-1000500/1A, 30VA, 5P20. For WTI For tap changer 800/1A, 30VA, 5P20
SA-26 (Rev.1)

ii) LV (132kV) Side: Core 1, Core 2 : Core 3: Core 4: iii) Tertiary , Core 1 & 2

SCHEDULE A
Sl. No. Description Unit Requirement

iv) Neutral Core 1:

2000-1000500/1A, 30VA, 5P20

25

Accommodation on tank for outdoor weatherproof HV neutral current transformers Pollution category of outdoor bushing insulators

Yes 25 mm/kV of system rated (highest) voltage

26

27

COOLING Number of cooler banks required per transformer To suit transformer design % 50 One fan in each group

28 29

Rating of each cooler bank as percentage of total loss at CMR % Standby cooling requirement GENERAL

30 31

Type of oil preservation system Maximum acceptable noise level

Air Cell 78 dBA

SA-27 (Rev.1)

CONTRACT NO. PGCB/FEN/SS/01 SCHEDULE B7 FOR GOODS AND SERVICES SUPPLIED FROM OUTSIDE EMPLOYERS COUNTRY
7.1 BREAKDOWN OF COSTS FOR CIVIL WORKS New 230kV Substation and Extension of 132kV Substation at Fenchuganj and o 230 kV Substation at Comilla (N)
Sl. No. Description of Works Unit Price FOB Total Price FOB

Foreign Currency (F/C) Price

Local Currency (L/C) Price

Insurance

Freight

Total Price CIP

Erection

Total F/C Cost

Local transport & handling cost

Local Insurance

Erection cost

Total L/C Cost

1 2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4 5 6 7 8 9

Outdoor Foundations Transformer Bases Control Building:Foundations Piling Superstructure Brickwork Flooring/Roofing Doors Windows etc. Services and Finishes Cable Trenches Boundary Walls & Gates Surfacing and Drains Septic Tank and Water Supply Guard House Access Road

Sub Total Price carried forward

Sub Total Price in words.......................................................................................................................................................................................

Schedule B: Bid prices

SB-30 (Rev.1)

CONTRACT NO. PGCB/FEN/SS/01 SCHEDULE B7 FOR GOODS AND SERVICES SUPPLIED WITHIN EMPLOYERS COUNTRY
7.1 BREAKDOWN OF COSTS FOR CIVIL WORKS New 230kV Substation and Extension of 132kV Substation at Fenchuganj and o 230 kV Substation at Comilla (N)
Item Description of Works

Local Currency (L/C) Price Bangladesh Taka :

Unit Price EXW

Total Price EXW

transport & handling

Erection

Insurance

Total price

Domestic value added in % of EXW (for purpose of domestic preference only)

1 2 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4 5 6 7 8 9

Outdoor Foundations Transformer Bases Control Building:Foundations Piling Superstructure Brickwork Flooring/Roofing Doors Windows etc. Services and Finishes Cable Trenches Boundary Walls & Gates Surfacing and Drains Septic Tank and Water Supply Guard House Access Road

Sub Total Price carried forward

Sub Total Price in words........................................................................................................................................................................

Schedule B: Bid prices

SB-31 (Rev.1)

APPENDIX A9 SCHEDULE OF TECHNICAL REQUIREMENTS CONDUCTORS AND INSULATORS No. 1. Conductor Type Designation Number of Conductor per phase Number and Diameter of strands: Al. St. Overall diameter Weight Guaranteed ultimate tensile strength DC resistance at 20 C 2. Jack Bus & Jumper conductor for 245kV Switchgear Conductor Type Designation Number of Conductor per phase Number and Diameter of strands: Al. St. Overall diameter Weight Guaranteed ultimate tensile strength DC resistance at 20 C
o o

Descriptions Busbar conductor for 245kV Switchgear

Unit

Requirement TACSR 795MCM (Mallard equivalent) 2 -

Nos. x mm Nos. x mm mm kg/m kN Ohm/km -

ACSR Mallard 2 Nos. x mm Nos. x mm mm kg/m kN Ohm/km 30/4.135 19/2.482 28.95 1.839 170 0.07186

3.

Slack span, Jackbus & jumper conductor replacement for 132kV Switchgear Conductor Type Designation Number of Conductor per phase Number and Diameter of strands: Al. St. Overall diameter Weight Guaranteed ultimate tensile strength DC resistance at 20 C
o

ACSR Mallard 2 Nos. x mm Nos. x mm mm kg/m kN Ohm/km 30/4.135 19/2.482 28.95 1.839 170 0.07186

SA-40 (Rev.1)

Sl. No.

Description
Separate Bay controller unit provided for each bay & feeder Type of bay controller offered HV/MV Select Before Operate with Open Execute & Close Execute Single bit dependence Interlocking, bay & Station wide Synchrocheck function: - Maximum Voltage difference

Unit

Bidders Data

- Maximum Frequency difference - Maximum Phase difference

Double command blocking Independent settable parameter groups Local Display Unit Sequence of event recorder: - Events

- Time resolution
Disturbance recorder function Comprehensive self-supervision Battery free backup of events and disturbance records Insulation tests Fast disturbance tests MTBF MTTR Temperature range: IEDs

- Operation - Transport and storage

Relative humidity:

- Operating max./min.
- Transport and storage

% %

12

Back up control mimic -HV

Manufacturer Name and type of product in suppliers catalogue Origin of manufacturer

Control functionality: Control of breaker as well as all isolators/earthing switch
(Control functionality should not be affected if bay controller fails)

Key-Locked Interlock override function Separate backup control mimic provided for each bay & feeder

13

Bay Control Unit - MV

SE-50

Technical particulars & Guarantees

(c) (ii)

Short circuit test (special test) / Calculation.

Circuit Breaker (a) (b) (c) (d) Lightning impulse voltage withstand dry test. Power frequency voltage withstand dry test. Out of phase switching test. Short time withstand current test.

(iii)

Disconnector (a) Lightning Impulse voltage withstand dry test. (b) Power frequency voltage withstand dry test. (c) Short time withstand current test.

(iv)

Current Transformer (a) Short time current test. (b) Impulse voltages withstand tests for current transformers for service in exposed installation. (c) Power frequency voltage withstand test. (d) Temperature rise test.

(v)

Voltage Transformer (a) Temperature rise test. (b) Impulse voltages withstand tests for voltage transformers for service in exposed installation. (c) Short circuit test (d) Short time over voltage test

(vi)

Lightning arrester (a) Power frequency voltage withstand and lightning impulse voltage withstand tests on complete arrester housing. (b) Operating duty test. (c) Long duration current impulse withstand test. (d) Residual voltage test. (e) Pressure relief test. (f) Artificial pollution test.

(vii)

Power Cable (a) (b) (c) (d) Bending test followed by partial discharge test Tan Delta measurement Heating cycle voltage test Impulse withstand test
SI-2

Schedule I: Drawings