DATE PRINTED 17/05 19/06 06/08 08/01

REVISION 0 1 2 3
ASTISOR S.A. 1 1 1 1
08-Mech B360 2 2 2 2
09-Piping B360 2 2 2 2
08-Jan-15
12-Elect B360 2 2 2 2
Comm B360 1 1 1 1
PJS B360 1 1 1 1
ABS Site Surveyor 2 2 2
08-Mech B354 2 2 2 2 Printed from GEMS
08-Mech B355 2 2 2 2
08-Mech B356 2 2 2 2
No Signature Required
08-Mech B357 2 2 2 2
09-Piping B354 2 2 2 2
09-Piping B355 2 2 2 2
09-Piping B356 2 2 2 2
09-Piping B357 2 2 2 2
12-Elect B354 2 2 2 2
12-Elect B355 2 2 2 2
12-Elect B356 2 2 2 2
12-Elect B357 2 2 2 2
Comm B354 1 1 1 1
Comm B355 1 1 1 1
Comm B356 1 1 1 1
Comm B357 1 1 1 1
PJS B354 1 1 1 1
PJS B355 1 1 1 1
PJS B356 1 1 1 1
PJS B357 1 1 1 1
QA 10 10 10 10
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Doc. No. : TM-M015 Alt. 3
Title : Test Memo For Sewage Treatment System

1.0 REFERENCES

KFELS
No. Description Commissioning
Supervisor
1.1 HAMWORTHY, ST13-C Super Trident Sewage Treatment Unit – Installation, Operating and
Maintenance Manual.
1.2 Keppel FELS drawing no. M101-08 Stbd Fwd Aux. Mach Room, Heavy Tool Room & Main
Storage Room.
1.3 Keppel FELS drawing no. P104 Piping Diagram – Raw Water/Salt Water Piping System.
1.4 Keppel FELS drawing no. P127 Piping Diagram – Sanitary Drainage System
1.5 Keppel FELS Drawing No. E053 – One-Line Diagram - 480V AC Main Switchboard
1.6 Keppel FELS Drawing No. E320 –Schematic & Arrangement - Monitoring Alarm Panel
1.7 Keppel FELS document no. TM-M010 Test Memo – Sanitary Water System
1 1 1.8 Keppel FELS document no. FDS-P008 FDS-Sanitary Drainage System

2.0 SAFETY PRECAUTION

2.1 Prior to the commencement of the commissioning activities specified in this Test Memo, Commissioning
Superintendent is to carry out risk assessment specific to the activities. Activities are to be coordinated
during VSCC and all involved parties are to be briefed of the potential risk and hazard.

2.2 SAFETY AND RISK ASSESSMENT

KFELS
No. Description Commissioning
Supervisor
2.1 Ensure Work Permits are in place.
2.2 Ensure Isolation Permits are cleared, Lock Out, Tag Out System implemented for
MCC.
2.3 Ensure adequate barriers and signs are in place.
2.4 Hold Toolbox Risk Assessment meeting with all personnel involved with the
commissioning prior to commencement.
2.5 Consider adequate personnel deployment at around the affected area i.e Main
Deck and Crane.
2.6 All non-essential items blocking the passages and equipment around the generator
sets, PCR and Engine Room have been removed.
2.7 Adequate amount of fire extinguishers to be on hand.

2 1 Personnel in-charge involved in this Test Memo activity:

REPRESENTATIVE NAME POSITION SIGN DATE

Owner

Keppel FELS

ABS (if applicable)

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Title : Test Memo For Sewage Treatment System

3.0 ABBREVIATION
1 1
 MCC : Motor Control Centre
 VAC : Voltage Alternating Current
 ABS : American Bureau of Shipping
 QA : Quality Assurance
 AMR : Auxiliary Machinery Room

4.0 PURPOSE

4.1 To ensure proper installation of the sewage treatment system.

4.2 To demonstrate the operational capabilities of the sewage treatment system.

4.3 To ensure functionality of control/safety devices.

4.4 To demonstrate the function of Monitoring Alarm System

1 1 4.5 To ensure that sewage treatment plant is as per requirement of MARPOL 73/78 (The International
Convention for the prevention of Marine Pollution from ships 1973,1978 Protocol and later amendments

5.0 SYSTEM DESCRIPTION

5.1 System:
The purpose of the Sewage Treatment System is to treat discharges from the water closets, in order to
comply with MARPOL requirements for the quality of discharged effluent. The sewage treatment plant
1 1 is designed for 150 persons and each person waste is 70 litres per day. The black water collecting
system is direct gravity system and Black water and all drains from hospital in living quarter are led to
Sewage Treatment Plant.

5.2 Mechanical:
One (1) set of Sewage Treatment Unit is installed in Stbd Fwd Aux. Machinery Room. The Sewage
Treatment Unit operates on the extended aeration principle, with air supplied from a built-in rotary air
1 1 blower to promote digestion by bacteria of the incoming sewage. An activated sludge is separated in
the settling tank and clarified water floats to the contact tank. The activated sludge is pumped back to
the aeration tank by air driven ejector. A chlorine base disinfection chemical is added by dosing pump
in to contact before being finally discharged overboard by a discharge pump.

5.3 Electrical & Instrumentation:

Power supply to the Sewage Treatment Unit is obtained through a breaker in the 480VAC Main
Switchboard. A remote common alarm for the Sewage Treatment Unit is incorporated in the
Monitoring Alarm Panel located in the Electrical workshop.

5.4 Piping:
Discharge from the water closet drain lines is routed to the sewage treatment unit. Clean discharge
from the sewage treatment units is routed overboard via the deck drainage system to the funnel on
vessel transom. A sea water inlet is provided for flushing.
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Doc. No. : TM-M015 Alt. 3
Title : Test Memo For Sewage Treatment System

6.0 EQUIPMENT REQUIRED

KFELS
No. Description Commissioning
Supervisor
6.1 Ammeter
6.2 Voltmeter
6.3 Megger Tester
6.4 Tachometer
6.5 Measuring container & stop watch
6.6 Commissioning spares where required.
6.7 Rig electrical power
6.8 Rig seawater
6.9 Sodium Hypochlorite 25 litre (Chlorination Agent)
2 1
7.0 Sodium Bisulfite 25 litre (De-chlorination Agent)
*NOTE: All test instruments shall bear certificate of calibration dated within 12 months of test.

7.0 EQUIPMENT TECHNICAL SPECIFICATIONS

Table 1.0 Equipment Data

KFELS
Item (No.1) Sewage Treatment Plant Nameplate Commissioning
Supervisor

Location Stbd/Fwd Aux. Mach. Room

Make HAMWORTHY Super Trident

Model ST 13-C

Serial No.

Hydraulic Flow (m³/day) 20.83

3280 (empty)
Weight (kg)
15 510 (full)

Item (No.2) Discharge Pumps No.1 No.2

Type B50x50HC Centrifugal, open

blade impeller
Serial No.

Material Bronze casing; bronze impeller

Capacity 8m³/hr

Total Head 18m

Pump Motor 4.4kW, IP55, class F insulation,

IEC frame, 7.2A
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Doc. No. : TM-M015 Alt. 3
Title : Test Memo For Sewage Treatment System

KFELS
Item (No.3) Aeration Blower No.1 No.2 Commissioning
Supervisor

Type Rotary Vane

Capacity 68m³/hr @ 0.5 bar

Motor 4.8kW, IP54, class F insulation,

IEC frame, 11A
Item (No.4) Chlorination Dosing Pump De-Chlorination Dosing
Pump

Type Solenoid Diaphragm Solenoid Diaphragm

Power / Container - / 25 litre HDPE - / 25 litre HDPE

Serial No.

1 1
8.0 PRE-OPERATIONAL CHECK

KFELS Owner
No. Description Commissioning Representative
Supervisor
8.1 Verify that all the outstanding punch list items during FAT/warehousing joint
inspection are cleared by vendor/supplier and all issues are closed.
8.2 The Sewage Treatment Unit has been installed per KFELS drawing no.
M101-08 Machinery Arrangement - Stbd Fwd Aux. Mach Room, Heavy Tool
Room & Main Storage Room and according to makers’ instruction manuals.
Check that all components have been filled with the required type/quantity of
oil and grease.
The equipment is to be mounted correctly, motor rotation checked, alignment
checks for the pumps, motors and accessories completed and the installation is
inspected/accepted by Owner and ABS, and documented by KFELS QA.
8.3 The drainage piping has been installed per KFELS drawing no.
P127 Piping Diagram – Sanitary Drainage System.
The piping system is to be flushed, cleaned, hydro-tested and accepted by
Owner and ABS, and documented by KFELS QA.
The sanitary drainage system has been installed, tested and commissioned in
accordance with KFELS document no. TM-M010 Test Memo – Sanitary
Water System prior to conducting the sewage treatment unit testing.
8.4 The electrical supply to the sewage treatment unit has been installed as per
Keppel FELS drawing no.:
E053 – One-Line Diagram - 480V AC Main Switchboard
Continuity checking, megger testing is completed and the installation is
accepted by Owner and ABS, and documented by KFELS QA.
Insulation (MΩ):
Discharge Pump no.1:____ Chlorination Dosing Pump:____
Discharge Pump no.2:____ De-chlorination Dosing Pump:____
Aeration Blower no.1:____
Aeration Blower no.2:____
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Title : Test Memo For Sewage Treatment System

KFELS Owner
No. Description Commissioning Representative
Supervisor
8.5 Check sewage treatment plant tanks (Aeration tank, Setting tank and Contact
1 1
tank) inside condition.
8.6 Check data found on the equipment nameplate and verify them against the
design data in Table 1.0.

9.0 TEST PROCEDURE

KFELS ABS
Owner
No. Description Commissioning (where
Representative
Supervisor applicable)
9.1 Fill the sewage treatment plant with initial charge of
seawater until water flows through the chlorinator.
9.2 Open the inlet valves for both discharge pumps no.1 and 2
and vent all air from the pump housing by opening the
venting plug.
9.3 Ensure that all valves in the air supply line are open.
Switch on the air blower and check for correct rotation. Do
not allow motors to run in wrong direction for more than 3
seconds. When operating correctly, check the reading on
the pressure gauge and record pressure on both
compressors.

Air Blower #1 ____________

Air Blower #2 ____________

9.4 Check that liquid is flowing through the visual indicator

2 1 pipe in the sludge return line.
Check blower motor current readings on both blowers and
3 1 record the running conditions in Table 2.0.
9.5 Verify the operation of the tank high level alarm on the
sewage treatment plant.

9.6 Select 'Manual' operation of discharge pumps. Verify

overboard discharge of effluent for pumps no. 1 & 2.
Record the running conditions in Table 2.0.

9.7 Demonstrate common fault alarm of sewage treatment plant

on the Monitoring Alarm Panel in Electrical Workshop.
9.8 Add in the Sodium Hypochlorite or fresh water to the
chlorination dosing unit chemical container to the Low
LEVEL. Verify low level alarm is raised.
9.9 Add in the Sodium Bisulfite or fresh water to the
dechlorination dosing unit chemical container to the Low
LEVEL. Verify low level alarm is raised.
9.10 Adjust the Chlorination dosing pump and Dechlorination
pump in accordance with the adjusting procedure attached
to this manual. Confirm that the dosing cycle is set
correctly by filling up the contact tank with water, then
carrying out visual check during pre-discharge & discharge
operation. After confirming the pumps operation on fresh
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Title : Test Memo For Sewage Treatment System

KFELS ABS
Owner
No. Description Commissioning (where
Representative
Supervisor applicable)
water, discharge the water from tanks.
Result (Satisfactory/Unsatisfactory):_________

9.11 Measure the air pressure inside the tank. The air pressure
should NOT exceed 15mm water gauge, with blower
running.
Air pressure (mm water): ___________
1 1

10.0 DATA SHEETS

Table 2.0 OPERATIONAL CHECK

Sewage Treatment Plant

KFELS ABS
Owner
Description Design Actual Design Actual Commissioning (Where
Representative
Supervisor applicable)
Blower # 1 Blower # 2
M Voltage (V) 480 480
o
t Current (A) - -
o
r Speed (rpm) - -

Bearing - -
1 1 Temp. (°C)
Air pressure 0.5 0.5
3 1 (bar)
Discharge Pump # 1 Discharge Pump # 2
M Voltage (V) 480 480
o
t Current (A) - -
o
r Speed (rpm)
3480 3480

1 1 Bearing
- -
Temp. (°C)
Auto Mode - -
Tank High Level
- -
Alarm
Common Fault
- -
Alarm

11.0 POST-COMMISSIONING

At the end of the test, flush Sewage Treatment Plant including Aeration tank, Setting tank and Contact tank with fresh water.
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Title : Test Memo For Sewage Treatment System

12.0 TEST ACCEPTANCE

The units and system covered under this test memo have been tested accordingly and found to be satisfactory in accordance
with test procedures.

REPRESENTATIVES NAME SIGNATURE DATE

OWNER
REPRESENTATIVE

ABS

KEPPEL FELS