CLASS TEST

Group: Welding Level II

Units code and titles: MEMQUA0012B: Perform inspection basic

MEMFAB0042B: Perform Advanced Welding Using Manual

Metal
Arc Welding Process (MMAW)
MEMFAB0052B: Weld Using Gas Metal Arc Welding Process –
GMAW (MIG)
MEMFAB0062B: Weld Using Gas Tungsten Metal Arc Welding
Process- GTAW (TIG)
MEMFAB0071B: Undertake Fabrication, Forming, Bending and
Shaping (Basic)

Name: _____________________________________

Date: November 14, 2022.

Time allotted: 2 hrs

INSTRUCTIONS:

1. Attempt all questions.

2. Do not mark on the question paper.
3. Direct all questions to the invigilator(s).
4. Any form of corresponding without the invigilator’s approval will considered
cheating and will result in disqualification.
5. No cellular phones are allowed in the assessment room.

Section A- Multiple choice

Instruction: Select the correct answer for the following multiple-choice questions below.
One mark is allotted for each respond.
1. Which of the following is NOT used when bending a metal with the aid of
machines?

A. Hand seamer
B. Bore folder
C. A square stake
D. Bending brakes

2. Which of the following is NOT a method of controlling distortion of fabricated

components?

A. Use proper bead sequence

B. Tack or clamp parts securely
C. Make welds to specified size
D. Straighten after weld is complete

3. All the following tools are used when aligning fabricated components, EXCEPT the:

A. Dial indicator.
B. Feeler gauge.
C. Half round file.
D. Measuring tape.

4. What does the abbreviation MIG means?

A. Metal Inactive Gas
B. Metal In-arc Gas
C. Metal Inlet Gas
D. Metal Inert Gas

5. A weld to hold parts in alignment until the final welds are made is called a:

A. Bead.
B. Spatter.
C. Base metal.
D. Tack.

6. To identify the main coating ingredients of an electrode, you would refer to the
identification numbers:

A. Last digit
B. First digit
 C. Next to last digit
D. First two digits

7. The most popular type of gas cup used for GTAW torches is made from

A. Ceramic material
B. Metal
C. A combination of fused-quarts and ceramic
D. Pure copper

8. Which is the first welding procedures in completing a MMAW weld joint for
inspection?

A. Cap
B. Root run
C. Tack
D. Hot pass

9. What colour represents the 1% thoriated tungsten?

A. Blue
B. Red
C. Green
D. Orange
 SECTION B

Shorts Answers

Instruction: Insert the most appropriate response in the space provided for each question.

1. List four (4) ways in which a plate edge can be grooved for welding. (4marks)
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2. Why are some welding joints grooved before welding? (2 Marks)

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3. List FOUR (4) methods of controlling distortion in welding. (4 marks)

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4. Explain the purpose of the respirator used during welding. (2marks)

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5. Material preparation demands some measure of cleaning before work is done state
any four (4) types of cleaning methods that can be used to clean material. (4 mark)
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6. Differentiate between the following terms: (4 marks)

a. Manual Metal Arc welding process (MMAW)

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b. Gas metal arc welding process.

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7. State five (5) factors to take into consideration in completing a proper weld.
(5 marks)
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8. Explain the function of the following TIG machine accessories during normal
operation.
(6 marks)
a. Flow meter
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b. Shielding gas
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c. Foot pedal
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Group: Welding Level II

Units code and titles: MEMQUA0012B: Perform inspection basic

MEMFAB0042B: Perform Advanced Welding Using Manual

Metal
Arc Welding Process (MMAW)
MEMFAB0052B: Weld Using Gas Metal Arc Welding Process –
GMAW (MIG)
MEMFAB0062B: Weld Using Gas Tungsten Metal Arc Welding
Process- GTAW (TIG)
MEMFAB0071B: Undertake Fabrication, Forming, Bending and
Shaping (Basic)

Name: _____________________________________

Date: November 14, 2022

NQR #: __________________________________

Date: Time Allotted: 3 hrs

Instructions:

1. Read the task carefully before be attempting

2. Direct all question to the instructor

TASK:

1. Trainees are required to fit the correct PPE and select the correct tools/equipment,
needed to complete the tasks below.
2. Trainees are required to prepare two (2) pieces of ½” plates measuring 2x6, and weld
in the vertical position using manual metal arc welding process (MMAW).
3. Trainees are required to TIG weld two (2) pieces of Aluminium plate 2”x 6” lap joint
in the flat position
4. Trainees are required to MIG weld two (2) pieces of mild steel plate 2”x 6” T joint in
the horizontal position.

During assessment individuals will:

• Demonstrate safe working practices at all times
• Demonstrate the ability to perform manual arc and/or gas metal arc welding in the flat,
horizontal and vertical position and to specifications
• Demonstrate correct procedures in setting up and shutting down manual arc welding
equipment
• Communicate information about tasks being undertaken to ensure a safe and efficient
working
environment
• Take responsibility for the quality of their own work
• Perform all tasks in accordance with standard operating procedures
• Perform all tasks to specification
• Use accepted engineering techniques, practices, processes and workplace procedures

PERFORMANCE CRITERIA RATING

1 2 3 4 5

Instructions as to objectives and performance required are

identified
Selection of tools and equipment

Non-destructive test is carried out

Assembling of equipment correctly done.

OH&S regulation followed to eliminate hazards

Timely completion of task

Perform task to requirement

Test runs undertaken and verified in accordance with

specifications

Weld joints are visually inspected against specifications

Welds are deposited correctly in flat, horizontal and vertical

can position and to specifications

Joints are cleaned to specifications using correct and

appropriate tools and techniques.

Housekeeping is carried out

 Distortion prevention measures are identified

Weld defect are identified

Weld are inspected

Inspection is recorded

Total Marks

Instructor feedback

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Instructor signature: ______________________