Dielectric Frequency Response and Temperature Dependence of Power Factor

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Dielectric Frequency Response and Temperature

Dependence of Power Factor

Matz Ohlen Peter Werelius


Megger Megger
Täby, Sweden Täby, Sweden
matz.ohlen@megger.com peter.werelius@megger.com

Abstract— Modern technology and developments in signal


acquisition and analysis techniques have provided new tools for II. TRADITIONAL DISSIPATION FACTOR MEASUREMENTS
transformer diagnostics. Of particular interest are dielectric The most common insulation diagnostic test is measuring
response measurements where insulation properties of oil-paper capacitance and power factor at 50/60 Hz. This is the standard
systems can be investigated. Dielectric Frequency Response, DFR test performed whenever there is a need for investigating
(also known as Frequency Domain Spectroscopy, FDS), was insulation properties. Most tests are done at 10 kV and
introduced more than a decade ago and has been thoroughly
operating temperature but there are also tests with variable
evaluated in a number of research projects and field tests with
good results. DFR data in combination with mathematical
voltage (tip-up) as well as tests where power factor versus
modeling of the oil-paper insulation is proven as an excellent tool temperature is measured. Analysis is based on (historical)
for moisture assessment. Since the modeling theory contains statistics and comparing factory values. Since insulation
influence of temperature, DFR and modeling can be used to properties are pending temperature, temperature compensation
calculate the temperature dependence of the insulation system. has to be used for measurements not performed at 20° C, this is
This paper gives a background to DFR, insulation modeling and normally achieved by using temperature correction table values
how these tools can be utilized to improve understanding of for certain classes of devices [1].
power factor temperature dependence and how this can be used
In IEEE 62-1995, typical power factor measurement values
for decisions on maintenance and/or replacement.
for transformers and bushings are categorized.
Keywords - dielectric frequency response; DFR; frequency
domain spectroscopy; FDS; power factor; dissipation factor; TABLE I. TYPICAL POWER FACTOR VALUES (IEEE)
temperature correction; temperature dependence
Typical power factor values @ 20° C

I. INTRODUCTION Warning-
“New” “Old”
alert limit
With an aging power component population, today’s
Power transformers, oil 0.3-.5% > 0.5%
electrical utility industry faces a tough challenge as failures and insulated
0.2-0.4%
consequent repair and revenue loss may inflict major costs. 0.3-0.5% > 0.5%
Bushings 0.2-0.3%
Transformers have become one of the most mission critical
components in the electrical grid. The need for reliable
diagnostic methods drives the world’s leading experts to Typical temperature corrections are shown in Fig 1.
evaluate new technologies that improve reliability and optimize
the use of the power network.
The condition of the insulation is an essential aspect for the
operational reliability of electrical power transformers,
generators, cables and other high voltage equipment.
Transformers with high moisture content can not without risk
sustain higher loads. Bushings and cables with high dissipation
factor at high temperature can explode due to “thermal
runaway”.
On the other hand it is also very important to identify
“good” units in the aging population of equipment. Adding just
a few operating years to the expected end-of-life for a
transformer or cable means substantial cost savings for the Figure 1. Typical power factor temperature corrections
power company.

978-1-4244-6301-5/10/$26.00 @2010 IEEE

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It is obvious that the given values are approximate
guidelines only. IEEE 62-1995 states; “The power factors
recorded for routine overall tests on older apparatus provide
information regarding the general condition of the ground and
inter-winding insulation of transformers and reactors. They also
provide a valuable index of dryness, and are helpful in
detecting undesirable operating conditions and failure hazards
resulting from moisture, carbonization of insulation, defective
bushings, contamination of oil by dissolved materials or
conducting particles, improperly grounded or ungrounded
cores, etc. While the power factors for older transformers will
also be <0.5% (20C), power factors between 0.5% and 1.0%
(20C) may be acceptable; however, power factors >1.0% Figure 3. DFR measurements on four different transformers with moisture
(20C) should be investigated.” content ranging from 0.3 to 3.4%

III. DIELECTRIC FREQUENCY RESPONSE MEASUREMENTS IV. MOISTURE ASSESSMENT


The first field instrument for DFR/FDS measurements of The capability of DFR to measure dissipation factor as
transformers, bushings and cables was introduced 1995 [2]. function of frequency, gives the user a powerful tool for
Since then numerous evaluation of the technology has been diagnostic testing. Moisture assessment is one example.
performed and as an example, several international
projects/reports define dielectric response measurements High moisture levels in transformers is a serious issue since
together with insulation modeling as the preferred method for it is limiting the maximum loading capacity (IEEE Std C57.91-
measuring moisture content of the cellulose insulation in power 1995) and the aging process is accelerated. Accurate
transformers [3], [4], and [5]. knowledge about the actual moisture content in the transformer
is necessary in order to make decisions on corrective actions,
In DFR tests, capacitance and dissipation/power factor is replacement/scrapping or relocation to a different site in the
measured. The measurement principle and setup is very similar network with reduced loading.
to traditional 50/60 Hz testing with the difference that a lower
measurement voltage is used (200 V) and instead of measuring The method of using DFR for determining moisture content
at line frequency 50/60 Hz, insulation properties are measured in the oil-paper insulation inside an oil-immersed power
over a frequency range, typically from 1 kHz to 1 mHz. transformer has been described in detail in several papers and
articles elsewhere [3], [4], and [5], and is only briefly
The results are normally presented as capacitance and/or summarized in this paper.
tan delta/power factor versus frequency. Measurement setup is
shown in Fig 2 and typical DFR results from measurement on The dissipation factor plotted against frequency shows a
transformers in different conditions in Fig 3. typical inverted S-shaped curve. With increasing temperature
the curve shifts towards higher frequencies. Moisture
influences mainly the low and the high frequency areas. The
middle section of the curve with the steep gradient reflects oil
conductivity. Fig 4 describes parameter influence on the master
curve.

Figure 2. DFR/FDS test setup

Figure 4. Parameters that effects the dissipation factor at various


frequencies

Using DFR for moisture determination is based on a


comparison of the transformers dielectric response to a
modeled dielectric response (master curve). A matching
algorithm rearranges the modeled dielectric response and

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delivers a new master curve that reflects the measured
transformer. The moisture content along with the oil
conductivity for the master curve is presented. Only the
insulation temperature (top oil temperature and/or winding
temperature) needs to be entered as a fixed parameter.

Figure 7. Dissipation factor (%) vs temperature for bushings with various


moisture content, [6]

As seen in fig 7, dissipation factor values at lower


Figure 5. MODS® moisture analysis temperatures are quite similar from very low to moderate
moisture content. A significant change is not seen until
Two different transformers are shown in Fig 6. The two
measuring at about 50°C.
units have the same 0.7%, 50/60 Hz dissipation factor,
characterized by IEEE 62-1995 as “warning/alert” status
calling for “investigation”. The investigation is done as
moisture analysis using MODS.

Figure 8. Power factor (%) vs temperature (°C) for “good” and “bad”
bushings, [10]
Figure 6. MODS analysis for two transformers with different oil quality
and moisture content The “bad” bushing in figure 8 can be compared with
The two transformers are very different and maintenance bushing data in figure 7. Estimated moisture content is about
measures for the two would also be different. Transformer 1 4%.
has good oil but needs drying. Transformer 2 has low moisture Increased dissipation factor at higher temperatures is a good
but needs oil change or regeneration. indicator of bushing problems. Catastrophic bushing failures
(explosions) are often caused by what is called “thermal
V. BUSHING DIAGNOSTICS runaway”. A high dissipation factor at higher temperatures
Aging/deterioration of high-voltage bushings is a growing result in an increased heating of the bushing which in turn
problem and manufacturers as well as utilities and test system increases the losses causing additional heating which increases
providers are suggesting and testing various methods for the losses even further and the bushing finally explodes.
detecting bushing problems before they turn into catastrophic
failures. This includes on-line monitoring as well as off-line VI. INDIVIDUAL TEMPERATURE CORRECTION
diagnostic measurements [6], [7]. DFR measurements and analysis together with modeling of
Traditional 50/60 Hz dissipation/power factor testing may the insulation system includes also temperature dependence. A
give an indication of aging/high moisture content, especially if new methodology (patent pending) is to perform DFR
performed at various temperatures as shown in Fig 7, [8] and 8, measurements and convert the results to dissipation factor at
[10]. 50/60 Hz as a function of temperature. This technique has
major advantages in measurement simplicity. Instead of time
consuming heating/cooling of the bushing and doing several
measurements at various temperatures, one DFR measurement
is performed and the results are converted to 50/60 Hz tan delta

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values as a function of temperature. A result of the technique is Applying this technique on real-world DFR measurements
shown and compared with the classical results presented by on bushings gives results as shown in Fig 11. Two bushings,
Blodget [9] in Fig 9. “OK” and “bad” are compared with manufacturer’s values
from Fig 7, [6]. The “bad” bushing is estimated to have about
4% moisture and should be considered “at risk”.
Temperature correction tables such as in IEEE/C57.12.90
give average values assuming “average” conditions and are not
correct for an individual transformer or bushing. Utilities have
noticed this and try to avoid applying temperature correction by
recommending performing measurements within a narrow
temperature range [11].

Figure 9. Power factor at 60 Hz for oil-paper insulation with various


moisture contents as a function of temperature (ºC)

The method is based on the fact that a certain power factor


measurement at a certain frequency and temperature
corresponds to a measurement made at a different temperature
at a different frequency. The conversion calculations are based
on Arrhenius’ law/equation, describing how the insulation
properties are changing over temperature.
Figure 12. Power factor as function of temperature (ºC) for four different
κ = κ ·exp(-W /kT) transformers [11].
0 a
With DFR and the technique for converting data to
With activation energy W and Boltzmann constant k temperature dependence, it is possible to do accurate,
a
individual temperature compensation (patent pending). For a
The relationship is depicted for three different activation
good component, the temperature dependence is weak. When
energies in fig 10.
the component gets older and/or deteriorated, the temperature
correction factor becomes much larger, i.e. the temperature
correction is a function of aging status. This is in line with
several projects and studies [8], [10].
Examples of individual temperature correction for bushings
are shown in Fig 13. Manufacturer’s table data is only valid for
as-new bushings. As soon as the bushing starts to show
deterioration, the temperature dependence increases. “Bad”
bushings have a very large temperature correction.

Figure 10. Relationship between power factor values at different


frequencies taken at different temperatures.

Figure 13. Standard temperature correction compared with individual


temperature correction for samples of GE Type U bushings

Individual temperature correction for transformers is more


complex compared to “single-material” components e.g.
bushings. The oil-paper insulation activation energy constant
W in Arrhenius’ law,
Figure 11. Bushing dissipation factor as a function of temperature. a
Measured and converted data compared to published data, [6]

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κ = κ ·exp(-W /kT)
0 a

With activation energy W and Boltzmann constant k


a

Activation energy for oil impregnated paper is typically


0.9-1 eV, while for transformer oil W is typically around 0.4-
a
0.5 eV.
Individual temperature corrections for transformers of
various ages are shown in Figure 14. Transformer data is
summarized in Table II.

TABLE II. TRANSFORMER DATA


Power Fig 15. Dissipation factor as function of frequency for dry Kraft paper.
Manufacturer Year Moisture Status
rating
New, at
Pauwels 2005 0.4 % 80 MVA
factory
New, at
Pauwels 2000 0.3 % 20 MVA
utility
Used, spare
Westinghouse 1985 1.5 % 40 MVA
at utility
Used and
Yorkshire 1977 4,5 % 10 MVA
scrapped

Fig 16. Tan delta at 50Hz for dry Kraft paper as function of temperature

Using DFR technique to estimate temperature dependence


based on measurements at one temperature only, gives the
results shown in Fig 16. As seen in the diagram, the calculated
temperature dependence matches very closely to the actually
measured dissipation factors.

B. Transformers
DFR measurements on a distribution transformer at various
temperatures are shown in Fig 17. As expected the moisture
Fig 14. Temperature correction for transformers in various conditions analysis (moisture in paper insulation) show the same values
independent of insulation temperature (insulation temperature
As seen in the figure, each transformer has its individual was estimated on winding temperature measured as winding
temperature correction. New units have a “negative” correction resistance).
for slightly elevated temperatures and will show dramatically
different results if the standard table are used. Aged
transformers show the same behavior as the standard tables but
with a much stronger temperature dependence compared to the
average IEEE values.

VII. EXPERIMENTAL RESULTS

A. Oil impregnated Kraft paper


Samples of Kraft paper with various moisture contents was
measured at different temperatures [13]. Results for dry paper,
moisture content <0.5% is shown in Fig 15.

Fig 17. DFR measurements and moisture analysis results at different


temperatures

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Oil and paper insulation must be treated separately when Calculated temperature corrections using DFR results are
modeling a transformer to estimate temperature dependence. presented together with the manufacturer’s average temperature
This is described in Fig 18. correction data in Fig 20.

Fig 16. Temperature correction curves for ABB/ASEA GOB bushing.


Fig 18. Dissipation factor as function of frequency for oil and cellulose For the specific bushing, individual temperature correction
insulation
(ITC) both at 22 and 42°C fits very well with manufacturer’s
Combining the modeling results and converting to data, indicating a bushing in normal condition.
temperature dependence gives the temperature curves in Fig
19. Also for this insulation system containing two different VIII. SUMMARY AND CONCLUSIONS
temperature dependent materials, the conversion gives results
very close to the actual measured tan delta values. Dielectric Frequency Response (DFR/FDS) measurement is
a technique/methodology for general insulation testing and
diagnostics. In comparison with standard 50/60 Hz dissipation
factor measurements, DFR measurements provide the
following advantages:
• Capability of performing individual temperature correction
of measured 50/60 Hz dissipation/power factor.
• Capability of estimating the moisture content of oil-
immersed cellulose insulation in power transformers and
bushings
• Capability of estimating dissipation/power factor at
operating temperature in order to assess risk of thermal
runaway catastrophic failure.
Fig 19. Tan delta at 50Hz for a distribution transformer as function of
temperature • Capability of investigating increased dissipation factor in
power components
C. Bushings The insulation properties are very important for determining
An ASEA/ABB GOB bushing, expected to be in good the condition of a power system component. Knowing the
condition, has been measured at different temperatures. Tan condition helps to avoid potential catastrophic failure and
Delta and DFR measurements were performed at three identifying “good” units and decide upon correct maintenance
temperatures; Indoor at 22°C, outdoor at -8°C and in a heated can save significant money due to postponed investment costs.
chamber at 42°C. Results are shown in table III.
IX. REFERENCES
TABLE III. POWER FACTOR MEASURENTS ON ABB GOB BUSHING [1] IEEE Guide for Diagnostic Field Testing of Electric Power Apparatus;
Part 1: Oil Filled Power Transformers, Regulators, and Reactors”, IEEE
Measured Power Factor
Insulation 62-1995
Temperature, °C @ 200V @ 1-10 kV Comments [2] P. Werelius et al, “Diagnosis of Medium Voltage XLPE Cables by High
Voltage Dielectric Spectroscopy”, paper presented at ICSD 1998.
Voltage
0,86 1,04 – 1,14 dependent at low [3] U. Gäfvert et al, “Dielectric Spectroscopy in Time and Frequency
-8 Domain Applied to Diagnostics of Power Transformers”, 6th
temperatures
International Conference on Properties and Applications of Dielectric
22 0,46 0,46 Materials, June 21-26, 2000, Xi'an, China.
[4] S.M. Gubanski et al, "Dielectric Response Methods for Diagnostics of
42 0,34 0,32 Power Transformers”, Electra, No. 202, June 2002, pp 23-34¸also in
CIGRE Technical Brochure, No. 254, Paris 2004

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[5] S.M. Gubanski et al, “Reliable Diagnostics of HV Transformer
Insulation for Safety Assurance of Power Transmission System.
REDIATOOL - a European Research Project”, paper D1-207 CIGRE
2006
[6] “Swedish Bushings Plant Sees Growth in RIP Designs”, INMR
Quarterly, Issue 68, 2005
[7] J.M Braun et al.”Accelerated Aging and Diagnostic Testing of 115 kV
Type U Bushings”, paper presented at IEEE Anaheim 2000.
[8] C. Kane, “Bushing, PD and Winding Distortion Monitoring”, paper
presented at ABB Seminar “Power Transformer Health Monitoring and
Maintenance” Johannesburg 2008
[9] R.B. Blodget, “Influence of Absorbed Water and Temperature on Tan
Delta and Dielectric Constant of Oil-Impregnated Paper Insulation”,
Trans. AIEE, 1961
[10] R. Brusetti, “Experience with On-line Diagnostics for Bushings and
Current Transformers”, NETA Fall 2002, paper A335
[11] R.K.Tyagi, S. Victor, N.S.Sodha, “Application of Temperature
Correction Factors for dissipation factor Measurements for Power
Transformers – A case study”, Doble Client Conference, Vadodara,
India 2006
[12] P. Werelius, M. Ohlen, “Dielectric Frequency Response Measurements
on Power Transformers”, EuroTechCon 2008, Liverpool, UK
[13] R. Niemanis et al, “Determination of Moisture Content in Mass
Impregnated Cable Insulation Using Low Frequency Dielectric
Spectroscopy”, IEEE Power Engineering Society Summer Meeting
2000, Seattle, Washington, USA

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