Academic Year 2022-23

Mechanical Engineering Department

Micro Project
Programme: ME5I Course- Elements of Machine Design (EMD)
Students are advice to prepare and submit the Micro Project on before-09/12/2022
Batch Roll Name of the CO-2: Design joints for given applicationName of Micro project. Course
No. No. students
outcome to be
achieved

01 Design , Draw and Preapre a model of A lever loaded safety valve is 70

Ikhar chetan
mm in diameter and is to be designed for a boiler to blow-off at pressure
of 1 N/mm2 gauge. Design a suitable mild steel lever of rectangular
02 Chavan Rushak CO-2: Design
01 cross-section using the following permissible stresses :Tensile stress = 70
Levers for given
MPa; Shear stress = 50 MPa; Bearing pressure intensity = 25
03 application
Dongare Hemant
N/mm2.The pin is also made of mild steel. The distance from the fulcrum
to the weight of the lever is 880 mm and the distance between the fulcrum
and pin connecting the valve spindle links to the lever is 80 mm.
04 Dobale Pranay Design Draw and prepare a model a right angled bell crank lever. The
horizontal arm is 500 mm long and a load of 4.5 kN acts vertically
05 Vilayatkar Ayush downward through a pin in the forked end of this arm. At the end of the
150 mm long arm which is perpendicular to the 500 mm long arm, a
force P act at right angles to the axis of 150 mm arm through a pin into a CO-2: Design
02 forked end. The lever consists of forged steel material and a pin at the Levers for given
fulcrum. Take the following data for both the pins and lever material: application
06 Gawhane Himanshu Safe stress in tension = 75 MPa
Safe stress in shear = 60 MPa
Safe bearing pressure on pins = 10 N/mm2

HINGAWE Design, draw and prepare a model of a cotter joint to support a load CO-2: Design
07
GAURAV varying from 30 kN in compression to 30 kN in tension. The material joints for given
used is carbon steel for which the following allowable stresses may be
03 08 YADAV YASH used. The load is applied statically. Tensile stress = compressive stress =
application
50 MPa ; shear stress = 35 MPa and crushing stress
09 TIPLE ABHISHEK = 90 MPa.

10 SARODE PRITAM Design, Draw and prepare a model of Turn buckle The pull in the tie rod CO-2: Design
of an iron roof truss is 50 kN. Design a suitable adjustable screwed joints for given
04 11 ATOLE ARYAN joint.(turn buckle) The permissible stresses are 75 MPa in tension, 37.5 application
MPa in shear and 90 MPa in crushing.
12 KALE HRUTIVIK

13
THOOL ABHIJIT Design, draw and prepare a model of a rigid flange coupling to CO-3: Design
ASHOK transmit a torque of 250 N-m between two coaxial shafts. The shaft is transmission
made of alloy steel, flanges out of cast iron and bolts out of steel. Four elements like
DESHMUKH
14 bolts are used to couple the flanges. The shafts are keyed to the flange shaft, key and
PRAJWAL
hub. The permissible stresses are given below: coupling for
Shear stress on shaft =100 MPa
given
Bearing or crushing stress on shaft =250 MPa
05 Shear stress on keys =100 MPa
applications.
Bearing stress on keys =250 MPa
15 MISAL SOHAM Shearing stress on cast iron =200 MPa
Shear stress on bolts =100 MPa
After designing the various elements, make a neat sketch of the assembly
indicating the important dimensions. The stresses developed in the
various members may be checked if thumb rules are used for fixing the
dimensions.
Batch Roll Name of the students Name of Micro project. Course
No. No.
outcome to be
achieved
16 NIKALJE SAMYAK Design , Draw and prepare a model of a bushed-pin type CO-3: Design
flexible coupling for connecting a motor shaft to a pump shaft for transmission
17 SHELKE PRAJWAL
the following service conditions : elements like
06 Power to be transmitted = 40 kW ; speed of the motor shaft = 1000 shaft, key and
r.p.m. ; diameter of the motor shaft = 50 mm ; diameter of the coupling for
18 pump shaft = 45 mm. given
LILHARE
The bearing pressure in the rubber bush and allowable stress in
RUSHIKESH applications.
the pins are to be limited to 0.45 N/mm2 and 25 MPa respectively.
19 MESHRAM UJJWAL Design and draw Screw Jack A screw jack is to lift a load of 80 kN CO-4: Design
through aheight of 400 mm. The elastic strength of screw material in power screws
20 GORE DURGESH
tension and compression is 200 MPa and in shear 120 MPa. The for given
material for nut isphosphor-bronze for which the elastic limit may be applications.
07 taken as 100 MPa intension, 90 MPa in compression and 80 MPa in
shear. The bearing pressure between the nut and the screw is not to
21 exceed 18 N/mm2. Design and draw the screw jack. The design should
include the design of 1. screw, 2. nut, 3. handle and cup,and 4. The body.
NIMKAR SUMIT D

DHULE Design draw and prpare model of eccentrically loaded bolt assembly. CO-4: Design
22 For supporting the travelling crane in a workshop, the brackets are fixed
PRAJWAL R screws fastners
on steel columns as shown in Fig. 11.35. The maximum load that comes for given
on the bracket is 12 kN acting vertically at a distance of 400 mm from the
08 POKALE applications
23 face of the column. The vertical face of the bracket is secured to a
PRATHMESH column by four bolts, in two rows (two in each row) at a distance of 50
mm from the lower edge of the bracket. Determine the size of the bolts if
24 RAUT TEJAS V the permissible value of the tensile stress for the bolt material is 84 MPa.
Also find the cross-section of the arm of the bracket which is rectangular.
25 Prepare the chart of Bearings used in different applications and CO-6: Select
Dewase khilan Write their specifications and the basis of selection. Write standard
09 26 comparison between ball and roller bearing. Explain life of components
Ridhorkar ram bearing. from
27 manufacturers
Walke rushikesh catalogue.
Dhanvijay aviratan Draw and prepare chart of the different thread profiles used in CO-4: Design
28
a power screw. Collect their specifications. Write at least three screws
numerical of design of power screw involving calculation of screw fasteners for
10 29 Bhusari rohit p dimensions and nut size. given
applications
30 Wargane rahul s

31 Hatwar aniket s Draw and prepare chart for various welds use in welded joints. CO-4: Design
Explain process of designing transverse and parallel fillet welded welded joints
Chauragade joint subjected to tensile load. Solve at least one numerical of each for given
11 32
type.
rishikesh applications

34 Fule ashish
Batch Roll Name of the students Name of Micro project. Course outcome
No. No
to be achieved

35
SOITKAR SHRUTIKA Prepare the charts of different types of spring. CO-5: Design
M
A mechanism used in printing machinery consists of a tension the spring for
spring assembled with a preload of 30 N. The wire diameter of
DHOLE PRIYANKA given
36 KAILASH
spring is 2 mm with a spring index of 6. The spring has 18 active
12 coils. The spring wire is hard drawn and oil tempered applications.
having following material properties:
Design shear stress = 680 MPa Modulus of rigidity = 80 kN/mm2
37 MESHRAM DILKASH Determine : 1. the initial torsional shear stress in the wire;
D 2. spring rate; and
3. the force to cause the body of the spring to its yield strength.
38 KAMBLE RITIK G Draw and prepare chart of the different thread CO-4: Design the
power screws for
profiles used in power screw. Collect their
13 39 given applications
SHRIWAS GAURAV R specifications. Write at least three numerical of
design of power screw involving calculation of
40 RAUL PRATIK S
screw dimensions and nut size.
41
BHIWAPURKAR A toggle jack as shown in Fig. 17.12, is to be designed for lifting a CO-4: Design the
VIPUL load of 4 kN. When the jack is in the top position, the distance power screws for
between the centre lines of nuts is 50 mm and in the bottom given applications
42 KUMBHARE SAMEER position this distance is 210 mm. The eight links of the jack are
14 symmetrical and 110 mm long. The link pins in the base are set 30
mm apart. The links, screw and pins are made from mild steel for
which the permissible stresses are 100 MPa in tension and 50
43
MPa in shear. The bearing pressure on the pins is limited to 20
GANORKAR NAMAN N/mm2. Assume the pitch of the square threads as 6 mm and the
coefficient of friction between threads as 0.20.
44 RAUT KAUSHAL D Design, draw and prepare a model of a cotter joint CO-2: Design joints
Design and draw a cotter joint to support a load varying for given
45 MANKAR VINAY P from 30 kN in compression to 30 kN in tension. The application
15 material used is carbon steel for which the following
allowable stresses may be used. The load is applied statically.
46
NAVATRE ROHAN R Tensile stress = compressive stress = 50 MPa ; shear stress
= 35 MPa and crushing stress = 90 MPa.
DHANEWAR CO-2: Design joints
16 47
HARSHWARDHAN
Design, draw and prepare a model of a for given
knuckle joint. application
48 GHARAD AKASH Design a knuckle joint to transmit 150 kN. The design
stresses may be taken as 75 MPa in tension, 60 MPa in
WANKHEDE shear and 150 MPa in compression.
49
GAURAV D

KHONDE
50
SUJITKUMAR B

Micro project must be written in prescribed format. Get check your micro project
before printing final copy.