DATASHEET - MOTOR OPERATED VALVE (MOV)

1 Tag Number CPXX-900-MOV-0102 / 0202 / 0302 / 0402

2 Service Discharge MOV
3 Location Cluster Pumping Stations
GENERAL 4 P&ID TBA
5 Hazardous Area Classification Zone 1
6 Line size 10"
7 Line Number TBA
8 Process Medium Phase Brackish Water Liquid
9 Pressure Min / Norm / Max barg 7.0 8.0 45.0
10 Temperature Min / Norm / Max °C 30 70 70
PROCESS DATA
11 Design Pressure barg 255 (AS PER ASME B16.34)
12 Design Temperature °C -2 to +100
13 Valve Function MOV Isolation
14 Valve Type Trunnion Mounted, End entry, Metal seated Ball Valve, Bi-directional, Anti-Static, Anti Blowout
stem
15 Nominal Size / Rating Port Size 10" / 1500# per ASME B16.5 Full Bore
16 Design Specification / Criticality Rating API 6D / ISO14313 / CR-2
17 Design Pressure Fully Rated as per ASME B16.34
18 End Connections Flanged - ASME B16.5 Ring Type Joint
19 Body Material LTCS ASTM A350 LF2 CL.1 + Inconel 625 overlay on all wetted areas (3mm min.) (Note 12)
20 Bonnet / Trunnion Material ASTM A182 F51
21 Ball Material ASTM A182 F51+TCC
22 Seat Material ASTM A182 F51+TCC
23 Stem Material INCONEL 718
24 Gasket Material Spiral wound S.S. / Graphite
25 Seals Material VITON O-RING (Note 7) + PTFE Back-up rings
26 Bushing / Bearing Material Stainless Steel Backed DU (Note 2)
VALVE DATA 27 Studbolts & Nuts Material ASTM A193 B7M/ A194 2HM HOT DIP GALV. TO ASTM F2329
28 Face to Face Face to Face Dimension-ASME B16.10 Long Pattern
29 Body Cavity Relief Required
30 Vent / Drain Manufacturer's Standard
31 Seat Injection N/A
32 Stem Injection N/A
33 NACE Compliance Leakage Class NACE MR0175 / ISO 15156 API 6D / ISO 14313
34 Corrosion Allowance 3 mm
35 Hydrostatic / Air Pressure Test API 6D / ISO14313 38.5MPa (Shell), 28.2MPa seat, 0.6MPa Air seat
36 Gas Test N/A
37 External Painting As per 0000RP-C-G0-G000-ML-SPC-0002
38 Material Certification 3.2 Certs for Pressurised Parts, 3.1 Certs for other parts
39 PMI As per 0000RP-C-G0-G000-PE-SPC-0017
40 Fire Test Certification Design certified in accordance with ISO 10497/ API 6FA / API 607
41 Spring Material INCONEL X-750
42 ACTUATOR DATA ROTORK IQ20/IW82
43 Actuator Manufacturer Model number Rotork IQ
44 Actuator Type Electric
45 Duty Classification On-Off & Inching
46 Size Actuator Activation 20 Standard
47 Power Supply Volts 400
48 Phase 3
49 Frequency Hz 50
50 Speed rpm 96
51 Wiring Diagram 101B0000-6
52 Enclosure (Hazardous) II2 GD EXD IIB T4
53 Enclosure (Environmental) IP68 Nema 4X
54 Handwheel Ratio Yes Geared 13.3:1
55 Handwheel Orientation Side
56 Conduit / Cable Entries 3 x M25 plus 1 x M40
57 ACTUATOR CONFIGURATION
58 Direction to Close Turns Clockwise Rotation 90
59 FUNCTIONAL DATA (Gearbox)
60 Unit Size IW82
61 Max Motor Duty Nm 37000
62 Torque Manual Duty Nm 48100
ACTUATOR DATA 63 Max Input Torque Motor Nm 196
64 Nom ratio Nominal MA 480 189
65 Weight Kg 222
66 OPTIONAL EXTRAS
67 CPT YES
68 CPT Supply 4-20 mA
69 CPT Open Signal 20 mA
70 SPECIAL REQUIREMENTS
71 NACE Requirements NO
72 Fire Proof Requirement NO
73 Certificates Requirement YES
74 Special Requirements for Application NO
75 SIL Capability NO
76 Lubricator NO
77 Lock-up Valve NO
78 Full Stroke Time (C→O / O→C) sec By MFR
79 Instrument Air Pressure Supply barg N/A
80 Ambient Temperature °C 2 55
81 Ambient Humidity % 25 84
82 Test Certificates Ex Certificates YES YES
83 Leakage Test STD ANSI FCI 70-2
84 Hydrostatic Testing STD ISA S75.19
85 Supplier VTA
86 Manufacturer (Valve) VTA
PURCHASE
87 Model No. Valve VTA
88 Model No. Actuator VTA
Notes:-
1. Full Function Testing required for valve / gearbox / actuator assembly, 15 cycles min.
2. Valve stem to be supported by Stainless Steel backed DU bush at lower and upper locations.
3. Valves to be supplied with a SS nameplate showing manufacturers name, serial number, size, rating, certification data and tag.
4. Refer to 0000RP-C-G0-G000-PE-SPC-0017 Specification for Piping Valves Technical Requirements.
5. Applicable Piping Class A15E2B.
6. Actuator sized to 1.5 x valve BTO.
7. All seal materials shall be resistant to explosive decompression and suitable for the services/temperatures.
8. Valves, to comply with the requirements of NACE MR-0175/ISO-15156 latest edition and be resistant to high H2S and sulphide.
9. Vendor shall provide all required certification as per Material Traceability and Certification Specification - 0000RP-C-G0-G000- QA-PRO-0003 for Actuator and Valve.
10. The Actuator and other pressure retaining parts shall be designed and manufactured in accordance with ASME VIII.
11. Vendor to select appropriate actuator size: Rotork IQ20 / IW82. Vendor to advise if alternative size of Rotork is required.
12. Inconel 625 weld overlay to be 3mm minimum thickness after final machining.
12. General Assembly drawing showing inconel 625 overlaid areas with full parts list and materials required at Technical bid stage.

CPS DISCHARGE MOV - 10" 1500#

DATA SHEET FOR MOTOR OPERATED VALVE

No. By: N.W. Date: 18-Oct-21 Revision 0 Spec.: Doc. No.: DOC-1129-ROO-08-21 Rev. 0
# Caterpillar: Confidential Green